Satyendra
Singh
*a,
Archana
Singh
b,
Ajendra
Singh
b,
Sanjeev
Rathore
c,
B. C.
Yadav
d and
Poonam
Tandon
*b
aDepartment of Physics, M. P. Government P. G. College, Hardoi-241001, U.P., India. E-mail: satyendra_nano84@rediffmail.com
bMacromolecular Research Laboratory, Department of Physics, University of Lucknow, Lucknow-226007, U.P., India. E-mail: poonam_tandon@yahoo.co.uk
cDepartment of Physics, Government P. G. College, Badaun-243601, U.P., India
dDepartment of Applied Physics, Babasaheb Bhimrao Ambedkar University, Lucknow-226025, U.P., India
First published on 11th September 2020
Herein, cobalt antimonate (CoSb2O6) nanospheres were fabricated via the sol–gel spin-coating process and employed as a functional liquefied petroleum gas (LPG) sensor at room temperature (25 °C). The microstructure of the fabricated CoSb2O6 thin films (thickness ∼ 250 nm) was analyzed via scanning electron microscopy, which revealed the growth of nanospheres having an average diameter of ∼45 nm. The XRD analysis demonstrated the crystalline nature of CoSb2O6 with a crystallite size of ∼27 nm. Finally, the fabricated thin films were investigated as sensors for LPG and carbon dioxide (CO2) at room temperature (25 °C) and 55% R.H. (relative humidity) with different concentrations in the range of 1000–5000 ppm. The sensing results demonstrated greater variations in the electrical properties of films for the incoming LPG than that of the CO2 gas adsorption. Furthermore, to ensure the long-term stability of fabricated sensors, they were tested periodically at 10 days interval, spanning a total duration of 60 days. In summary, our fabricated LPG sensor displayed high sensitivity (1.96), repeatability, quick response time (21 s) and high long-term stability (99%). Therefore, CoSb2O6 nanospheres can be functionalized as a potential LPG-sensitive material characterized by high sensitivity, reliability and stability at room temperature.
There have been significant efforts worldwide to develop LPG sensors having the aforementioned properties.1–7 Metal oxide nanostructures, such as nanorods, nanocubes, nanowires, nanotetrapods, nanotubes, nanonails, nanobeads, and nanodisks, are the most utilized sensor materials for this purpose.1–10 However, the major drawbacks of these sensors are their low sensitivity due to low surface adsorption and reactions at room temperature. Actually, the sensing properties of sensors are excellent at optimum operating temperatures higher than room temperature.11–15 Therefore, to increase the surface adsorption (number of oxygen adsorption species) and reactions at room temperature, some researchers have investigated the sensing properties of catalytic materials.16–20 In this respect, it is known that catalytic materials lead to a significant improvement in sensing properties, and thus can be utilized in gas sensing applications. Catalytic materials are valuable for the fabrication of gas sensors since they increase the number of active sites, and hence, improve the sensing performance and reduce the operating temperature.16–20 They enhance the number of oxygen active species by adsorbing oxygen molecules on the surface of the sensor, and consequently more oxygen ions are formed on the sensing layers. Therefore, the sensing layers not only facilitate the adsorption of oxygen molecules, but also enhance the formation of oxygen ions by chemical reduction, which then spill on the sensing layers, thus increasing the concentration of O2−. Similarly, the test gas can also be directly adsorbed on the surface of catalytic materials to react with pre-adsorbed oxygen ions, as discussed above. These spill-over effects may play a significant role in enhancing the sensing properties of the sensor under investigation. Definitely, the surface interactions are especially vital to the properties of gas sensors, which are translated into electrical signals. Therefore, the role of catalytic materials is very important in the fabrication of gas sensors at room temperature.
Accordingly, nanostructured spinel cobalt oxide (Co3O4), a p-type semiconductor material, possesses a narrow optical energy band gap in the range of 1.6–2.2 eV, exists in a mixed valence states of CoO and Co2O3, and is well known as good and affordable catalytic material.21–23 Its potential applications in various fields, e.g. catalysis, energy storage, electrochemistry and gas sensors, have been widely reported in the literature.24–29 Specifically, Co3O4 offers many opportunities in the sensing field for the detection of various target gases, such as acetone, toluene, carbon mono-oxide, and ethanol, due to its oxidative catalytic reactivity and noteworthy chemical stability.21–23,25–29 It has been observed that the most important advantage of Co3O4 nanostructures is the variation in their electric properties upon adsorbing on surface species, which may play a key role for enhancing the performance of sensors.22,23 On the other hand, some investigations also demonstrated the good catalytic properties of antimony oxide (Sb2O3) nanostructures.30,31 Besides, recent results displayed that Sb2O3 nanostructures showed reasonable changes in resistance upon exposure to target gases, i.e., the gas and humidity sensing potential of Sb2O3 nanostructures has also been presented in the literature.32,33 Therefore, inspired by the fact that Co3O4 and Sb2O3 nanostructures have outstanding catalytic properties and high chemical reactivity, we became interested in synthesizing a trirutile-type antimonate material (CoSb2O6) with excellent potential for gas sensing applications. Actually, based on our recent research, catalytic materials advantageous because they offer the opportunity to be utilized as gas sensors.34,35 CoSb2O6 is a p-type semiconducting material having wide band gap of about ∼3.7 eV at room temperature, and possesses a trirutile-type crystal structure. This structure is derived from the rutile-type lattice by tripling the c-axis. We investigated its LPG sensing properties, which proved that it is an efficient sensing material at room temperature.
As discussed above, nanostructured antimonates are fascinating materials due to their significant photo-catalytic, optical, electrical and sensing properties. Over the last few years, increased attention has been focused on investigating nanostructured antimonates (antimony-based nanostructured oxides having a trirutile-type structure, such as ZnSb2O6, CuSb2O6, MnSb2O6, NiSb2O6, MgSb2O6, CoSb2O6) for gas sensing applications to detect various types of gases.35–43 In particular, the CO2 and O2 gas sensing potential of CoSb2O6 thick films at 400 °C was investigated by Michel et al.36 Their sensor responded quantitatively to changes in the concentration of CO2; however, a response towards O2 was not observed. In another study, Carlos et al.37 reported the CO2 and CO gas sensing properties of submicron CoSb2O6 wires operating at 200 °C and 300 °C. Their study revealed that the CO sensor was better than the CO2 sensor at an operating temperature of 300 °C. The sensitivity of mesoporous CoSb2O6 nanoparticles to CO and C3H8 reported by Bonilla et al.38 was 7.0 and 4.8, respectively, at 350 °C. The dynamic response of CoSb2O6 trirutile-type oxides in a CO2 atmosphere was reported by Bonilla et al.39 The sensitivity of their CO2 sensor at 250 °C was observed to be 3.23 kΩ. In another report40 by the same group, the sensitivity of a cobalt antimonate pellet was 4.14 at 300 °C for 300 ppm of CO gas. The CO2 and O2 sensing properties of CoSb2O6 microspheres were reported by Michel et al.42 They observed a variation in resistance of 130 Ω and 75 Ω at 400 °C for 400 ppm of CO2 and O2, respectively. However, according to the literature, the LPG sensing properties of CoSb2O6 nanostructures have not been investigated to date. Moreover, the above reported sensing studies were performed at a high operating temperature. Thus, considering these facts, in the present investigation, we report the LPG sensing properties of CoSb2O6 fabricated from as-grown nanospheres at room temperature for the first time. Room temperature LPG sensing is of significant research interest due to its implication of low energy consumption. Further, the sensing results are discussed in detail, demonstrating the enhanced sensitivity of the CoSb2O6 thin films at room temperature operation. Long-term stability analyses have also been performed to demonstrate the reproducible nature of the fabricated sensors over time, which show excellent reproducibility. Finally, the obtained results provide an exciting alternative for the highly sensitive, fast responding, stable over a long period and selective detection of LPG, which is an important step in the progress of nano-sensor research.
Fig. 1 (a) Flow chart for the synthesis of cobalt antimonate nanospheres and (b) growth mechanism of trirutile CoSb2O6 nanospheres. |
Fig. 1(b) demonstrates the nucleation and growth mechanism of the cobalt antimonate nanospheres. Initially, in step I, which is considered to be nucleation, the precursor solution, cobaltous acetate and antimony trichloride are self-assembled.44 In step II, the precursor grows by aggregation involving atom attachment at the growing interfaces45 to form an intermediate agglomeration-free shape due to the presence of PEG, which functions as a structure-inducing capping agent.46,47 Further, in the last step (step III), due to the annealing of the material, the intermediate shape is converted into nanospheres, which minimize the overall surface free energy46 of cobalt antimony oxide.
(i) |
(ii) |
Fig. 2(c) presents the X-ray diffraction pattern of the CoSb2O6 powder annealed at 600 °C. The XRD pattern exhibits strong and sharp peaks, indicating that the synthesized CoSb2O6 was well crystalline. The (110), (112), (103), (200), (113), (210), (211), (213), (220), (006), (310), (116) and (303) reflection planes observed at 2θ = 27.2°, 31.4°, 34.8°, 36.9°, 38.8°, 40.0°, 44.9°, 53.2°, 56.0°, 59.8°, 63.3°, 66.9° and 67.7°, respectively, correspond to the CoSb2O6 phase. All the observed planes are in excellent agreement with the standard crystallographic pattern (JCPDS card no. 18-0403) of CoSb2O6. The crystallite size of CoSb2O6 was calculated to be 27 nm using the Debye–Scherrer formula, which played a key role in the remarkable and dominant enhancement of LPG sensing.
Michel et al.43 synthesized CoSb2O6via a solution polymerization method and reported that its thermal decomposition at 700 °C produced CoSb2O6 with a size of ∼50 nm. A two-phase material (CoSb2O6 together with a minute amount of unreacted Sb2O4) was observed by them at 600 °C. In another work by Michel et al.,42 CoSb2O6 microspheres prepared via a colloidal method revealed that calcination at 700 °C produced nearly single-phase CoSb2O6 (together with some peaks of the secondary phase of Co2.33Sb0.67O4) with a size of ∼38 nm. The crystallite size of CoSb2O6 synthesized via the microwave-assisted colloidal method was ∼41 nm, as observed by Bonilla et al.39 In another report by Bonilla et al.,38 the crystallite size of CoSb2O6 synthesized via a non-aqueous method was found to be ∼41.1 nm. Larcher et al.49 synthesized CoSb2O6 at a high temperature (800 °C) using a solid-state reaction method. Therefore, according to the comparison of our work with the reported works discussed above, we emphasize here that our adopted method of synthesis produced CoSb2O6 with a small crystallite size (27 nm). In addition, our results demonstrated that single-phase CoSb2O6 was obtained at a relatively low temperature (600 °C), which is significantly lower than that reported for CoSb2O6 using other synthetic methods, as discussed above.42,43,49 Hence, our observed results in terms of small crystallite size (27 nm), single-phase CoSb2O6, and formation of trirutile CoSb2O6 at a relatively low temperature (600 °C) are obviously better than that of previously reported results.38–40,42,43,49 It is very important to emphasize here that a small crystallite size can play a decisive role in the gas sensing properties of materials.
The FT-IR spectra of the pre- and post-annealed cobalt antimonate recorded in the region of 400–4000 cm−1 are presented in Fig. 2(d). In the FT-IR spectrum of the annealed CoSb2O6, the absorption bands (characteristic peak) were observed at 513, 581, 626 and 725 cm−1. These are the characteristic absorption peaks for the M–O–M stretching vibration in CoSb2O6.31 The other peaks observed at 2367 and 3479 cm−1 are due to the CO and –OH stretching modes, respectively.50 The peaks for the as-synthesized (pre-annealed) cobalt antimony oxide were located at 513, 625, 720 and 835 cm−1, which are due to the metal-oxide bonding,51 and the other peaks observed at 1151, 1228, 1620, 2369 and 3441 cm−1 can be assigned to the C–O stretching, N–O stretching, CO stretching, residual CO2 and O–H stretching, respectively.50
The optical band gap of the annealed CoSb2O6 was calculated using the Tauc relation as follows:17
αhν = A(hν − Eg)1/2 | (iii) |
(iv) |
In the above equation, Ab is the absorbance and t is the thickness of the cuvette. The plot of (αhν)2vs. hν is shown by Fig. 3(b). Extrapolation of the linear region of the plot along the x-axis demonstrated the corresponding direct band gap of CoSb2O6, which was found to be 3.95 eV. Here, it is important to note that the band gap of the synthesized CoSb2O6 nanospheres was relatively higher compared to that of both the cobalt oxide and antimony oxide.30,52 This increment in optical band gap may be advantageous considering their sensing applications.
Fig. 5 Repeated measurements (cycles I–III) for three different CoSb2O6 sensors fabricated using the same procedure for 1000 ppm of LPG. |
The reproducibility (2 months after fabrication) was also measured using three different sensors, as discussed above. Their reproducibility curves were plotted by repeating the experiments 2 months after their fabrication for a testing concentration of 5000 ppm of LPG, as shown in Fig. 6. No further variations were found for the reproducibility of the sensing performance, indicating the good reproducibility and stability of the sensors. Besides, the response and recovery times are also very important parameters for a sensor. The response and recovery times of the CoSb2O6 sensors were found to be ∼21 and 234 s, respectively. The response time of the sensor was quite impressive, but its recovery time was long. This long recovery time is attributed to the slow desorption rate of LPG at room temperature. Therefore, the results discussed above (based on the fact that CoSb2O6 possesses high sensitivity, fast response time, remarkable stability and cost effectiveness) illustrate the good potential of the CoSb2O6 nanospheres for LPG sensing applications.
Fig. 6 Reproducibility curves of three different CoSb2O6 sensors (2 months after fabrication) fabricated using the same procedure for 5000 ppm of LPG at room temperature. |
We also investigated the CoSb2O6 films upon exposure to different concentrations of CO2. The variations in electrical resistance with time for different concentrations of CO2 (1000–5000 ppm) are shown in Fig. 7(a). All the curves demonstrated that with time, the resistance of the sensing film decreased sharply initially, and afterwards it decreased slowly and finally became saturated. Further, on opening of the outlet of the chamber, the resistance of the film increased sharply and then slowly until it attained a stabilized resistance value in air (Ra) for a further period of time. The response and recovery times of the sensor were found to be ∼27 and 26 s, respectively. These values are quite interesting due to the room temperature operation of the sensor. The maximum sensitivity value of the sensor was 1.56, which was obtained for 5000 ppm of CO2. To examine the stability of the CO2 sensor, we repeated the sensing experiments for up to 8 weeks.
The reproducibility curves of the CO2 sensor shown in Fig. 7(b) demonstrate that the sensing characteristics were reproducible for up to 8 weeks after the fabrication of the sensor. Fig. 7(c) illustrates a comparison of the sensitivity of both sensors. It is obvious that the sensitivity of the LPG sensor is better in comparison to the CO2 sensor; hence, our film is selective for LPG detection with a fast response time. Therefore, the performance parameters accomplished here by the sensor are appreciable for the leakage detection of the flammable and hazardous LPG. Consequently, our results demonstrate that cobalt antimonate is a promising material for the fabrication of cost-effective and high performance LPG sensors.
For a deeper understanding of the LPG sensing properties, the detailed sensing observations are presented. Additionally, we also examined the LPG sensing capability of Co3O4 and Sb2O3 nanostructures for the purpose of comparing the observed sensing results. The electrical responses (sensitivity) of the sensors based on CoSb2O6, Co3O4 and Sb2O3 films for different concentrations of LPG are compared in Fig. 8(a), among which, the CoSb2O6 nanospheres display the best electrical response (highest sensitivity) to LPG at room temperature, and thus are very beneficial for the fabrication of sensors. The sensitivity of the sensors fabricated using cobalt oxide, antimony oxide and cobalt antimonate materials was 0.96, 0.46 and 1.96, respectively for 5000 ppm of LPG at room temperature. Thus, the comparative analysis of the sensitivity of the LPG sensors based on CoSb2O6, Co3O4 and Sb2O3 demonstrated that CoSb2O6 showed the highest sensitivity at room temperature. This observed highest sensitivity of CoSb2O6 at room temperature can be attributed to its catalytic properties and enhanced surface area of its nanosphere structures. Considering the gas sensing application of the sensor, its stability is also a very important parameter, as discussed earlier. The stability of the sensitivity of the sensors to resistance changes is displayed in Fig. 8(b). Three films were prepared and tested to verify the repeatability of the sensing results. Fig. 8(b) demonstrates the long-term stability curves of the fabricated LPG sensors for up to 60 days at a regular interval of 10 days for the cobalt oxide, antimony oxide and cobalt antimonate sensing films when exposed to 1000 ppm of LPG at room temperature. No significant degradation of the sensitivity was observed, and the results clearly indicate that sensor exhibited nearly constant sensitivity for 60 days after its fabrication. In particular, cobalt antimonate enhanced the response of the sensor, while maintaining its stability to resistance changes in the film. Therefore, our present work presents an important improvement with development of a highly sensitive resistive-type LPG sensor. The obtained results demonstrate that the CoSb2O6 film is a viable LPG-sensitive material at room temperature.
For a better understanding, Fig. 9(a) illustrates a comparison of the sensitivity together with the response time of the sensor materials (cobalt oxide, antimony oxide and cobalt antimonate films) upon exposure to 1000 ppm of LPG. The fastest response time (12 s) was observed for the Sb2O3 film, but its sensitivity (0.46) was also the lowest. The response time and sensitivity of Co3O4 film were 18 s and 0.96, respectively. However, in the case of CoSb2O6 these values were 21 s and 1.96, respectively. Indeed, it was very difficult to select the most suitable material among the investigated films as an LPG sensor since we could choose either a faster response or higher sensitivity, which were not achieved simultaneously for any of the films. A short response time and high sensitivity indeed play a very important role in gas sensing applications. However, although Sb2O3 demonstrated the fastest response time (12 s), it also had the lowest LPG response among the materials. Therefore, CoSb2O6 demonstrated the best potential for LPG detection since it exhibited the highest sensitivity (1.96) among them, together with a significantly short response time (21 s). Additionally, we cannot ignore that the sensitivity of the CoSb2O6-based LPG sensor is the highest together with the fastest response time among the LPG sensors reported to date, which is the highest sensitivity value at room temperature operation for a sensor. The long-term stability of the sensors was examined for 60 days, and tested at an interval of 10 days. These results are presented in Fig. 9(b) for the cobalt oxide, antimony oxide and cobalt antimonate sensing materials at room temperature. The fabricated Co3O4, Sb2O3 and CoSb2O6 sensors exhibited 98.5%, 99.6% and 99% stability for up to 60 days, respectively. These results demonstrate that CoSb2O6 was highly stable over a measurement period of 60 days, with a loss in sensitivity of ∼1%. Thus, the obtained results prove that CoSb2O6 presents a promising platform as an LPG sensor at room temperature, especially due to its low cost and highly stable response. Hence, it can be argued that the cobalt antimonate sensor provides promising insight into the design and fabrication of room temperature LPG sensors.
As discussed above, the CoSb2O6 nanospheres show very promising potential for the detection of LPG leakage in the concentration range of 1000–5000 ppm. Thus, to examine the behaviour of the sensor below the lower explosive limit (LEL) of LPG, its sensing characteristics were also investigated below the LEL (1000 ppm). Fig. 10(a) demonstrates the sensitivity of the cobalt antimonate film sensor as a function of different concentrations (200–1000 ppm at an interval of 200 ppm) of LPG below its LEL. The variation in the sensitivity of the sensor in the whole LPG concentration range, i.e., 200–5000 ppm is displayed in the inset of Fig. 10(a). The inset has two regions of different slopes, where region I from 200–600 ppm is steeper (highly sloped) than region II (800–5000 ppm). Therefore, it is obvious that the sensitivity of the sensor increased rapidly and linearly up to 600 ppm with a high slope and then increased slowly with a different slope up to 5000 ppm of LPG. The response and recovery times of the sensor upon exposure to different concentrations (200–1000 ppm) of LPG are shown in Fig. 10(b). The lowest values were 22 and 160 s, respectively, observed for 200 ppm of LPG. Thus, according to the experimental data presented in Fig. 10(a) and (b), it is obvious that the sensor responded to a much lower concentration than the LEL of LPG with a fast response time (22 s), indicating that the synthesized CoSb2O6 nanospheres are extraordinary for the construction of LPG sensors. Interestingly, this type of sensor will be very helpful for tracing the leakage of low concentrations of LPG below its LEL. In addition to their LPG sensing properties, other interesting applications, such as humidity and opto-electronic humidity sensing properties, were worth investigating for the CoSb2O6 nanospheres.
Many earlier studies demonstrated that antimonates were applied as sensors, as discussed in the Introduction. Thus, it was also of interest to compare and discuss our results with that obtained previously for antimonate materials. Table 1 presents a brief overview of nanostructured antimonates for the sensing of various gases.38–40,42,53–58 According to the summarized data presented in Table 1, we observed that the antimonate sensors reported in the literature have an optimum operating temperature of about 200 °C. However, in our case, the operating temperature was room temperature (25 °C), and consequently, the dynamic response of the sensor was quite stable for over 2 months. Thus, for the first time, we reported the high sensitivity (1.96) of CoSb2O6 at room temperature towards the detection of LPG in comparison with the data available in the literature. We also emphasized the operating temperature (25 °C) at which the sensing characteristics were examined in our study. Further, the sensor community has focused their attention on the development of LPG sensors, but the room temperature operation of LPG sensors is still a challenge due to the large response and recovery time values. Accordingly, to improve the response and recovery times, catalytic materials are very beneficial. They play a very prominent role in improving the response time of sensors. Table 2 compares the response time of the CoSb2O6 sensor developed in the current work with recently reported antimonate-based LPG sensors.34,35,59 It can be concluded from the table that CoSb2O6 responds the fastest to LPG among the reported sensors based on catalytic materials. Thus, it is necessary to emphasize here that the lowest response time value at room temperature is an important feature of the present sensor. Besides, the high stability and repeatability indicate the efficiency of the p-type CoSb2O6 sensor for the leakage detection of LPG. Therefore, we consider that the presented results will be of great interest for the development of highly sensitive p-type CoSb2O6 sensors even below the LEL of LPG.
S. no. | Sensing material | Synthesis method | Size of material | Target gas | Conc. of gas | Operating temperature | Sensitivity | Ref. |
---|---|---|---|---|---|---|---|---|
1 | CoSb2O6 | Non-aqueous | 41 nm | C3H8 | 300 ppm | 350 °C | 4.80 | 38 |
2 | CoSb2O6 | Colloidal | 41 nm | CO2 | 0.100 sccm | 300 °C | 1.29 kΩ | 39 |
3 | CoSb2O6 | Colloidal | 18 nm | CO | 300 ppm | 300 °C | 4.14 | 40 |
4 | CoSb2O6 | Microwave radiation | 38 nm | CO2 | 400 ppm | 400 °C | 130 Ω | 42 |
5 | NiSb2O6 | Colloidal | 31.2 nm | C3H8 | 500 ppm | 300 °C | 1.10 | 53 |
6 | NiSb2O6 | Wet chemical | 40 nm | C3H8 | 500 ppm | 23 °C | 1.3 | 54 |
7 | NiSb2O6 | Wet-chemistry | 46 nm | CO | 300 ppm | 300 °C | 0.35 | 55 |
8 | MgSb2O6 | Colloidal | 20 nm | C3H8 | 300 ppm | 250 °C | 52.20 | 56 |
9 | MnSb2O6 | Colloidal | 29.5 nm | C3H8 | 500 ppm | 300 °C | 0.44 | 57 |
10 | ZnSb2O6 | Solution | 50–250 nm | C3H8 | 300 ppm | 250 °C | 1.26 | 58 |
11 | CoSb 2 O 6 | Sol–gel | 27 nm | LPG | 5000 ppm | 25 °C | 1.96 | Present work |
To date, many efforts have been devoted to the fabrication of LPG sensors that operate at room temperature. Here, only the recently reported most relevant LPG-sensitive materials for detection at room temperature are summarized for a comparison with our observed sensing results, as presented in Table 3. This table can offer motivation to general readers. In brief, Pasha et al.60 reported a highly sensitive ethylene glycol-doped PEDOT-PSS (poly 3,4-ethylenedioxythiophene:polystyrene sulfonate) organic thin film sensor for the detection of LPG at room temperature. They demonstrated that 20 wt% ethylene glycol-doped PEDOT-PSS exhibited the highest sensitivity of 0.91 with a response time of 8.45 min and recovery time of 12.75 min at a concentration of 20000 ppm of LPG. Goutham et al.61 demonstrated an LPG sensor at room temperature (27 °C) based on a CdO/graphene nanocomposite with a maximum response of 0.77 upon exposure to 600 ppm of LPG. Reddy et al.62 investigated an MgO–CeO2 nanocomposite for the leakage detection of LPG at room temperature. The sensor demonstrated good selectivity towards LPG with a sensitivity of 0.32 at 900 ppm. The Zhang et al.63 fabricated a room temperature LPG sensor based on zinc oxide/poly-pyrrole/lead sulfide quantum dots having a maximum sensitivity 0.45 at 1000 ppm of LPG. Innovatively, Saxena et al.2 prepared CdS nanodroplets over silica microballs for the development of a room temperature LPG sensor. Their highest sensitivity value was 0.71 for 1000 ppm of LPG at room temperature with the response and recovery times of 91 and 140 s, respectively. Our group34,35 recently investigated the LPG response of ZnSb2O6 nano-cubes/cuboids and CuSb2O6 nanopolygons. Their sensitivities were 1.36 and 1.49, respectively for 1000 ppm of LPG. However, in the present work, the sensitivity of the CoSb2O6 sensor was 1.20 having a response time 22 s at a considerably lower concentration of LPG (200 ppm). A careful inspection of Table 3 indicates that our sensor even at low concentrations of LPG possesses a relatively enhanced LPG sensing performance in comparison with all the previously reported sensors. Therefore, our sensor is superior among the other room temperature sensors in terms of its highest sensitivity value, fast response time and highly reproducible and stable behaviour. The potential sensing of LPG below its LEL suggests that CoSb2O6 has further scope toward industrial applications, and hence a progressive step towards the development of LPG sensors.
S. no. | Sensing material | Conc. of LPG (ppm) | Sensitivity | Response time | Recovery time | Year of publication | Ref. |
---|---|---|---|---|---|---|---|
1 | Ethylene glycol-doped PEDOT-PSS | 20000 | 0.91 | 8.45 min | 12.75 min | 2018 | 60 |
2 | CdO/graphene | 600 | 0.77 | — | — | 2019 | 61 |
3 | MgO–CeO2 | 900 | 0.32 | — | — | 2019 | 62 |
4 | ZnO/poly-pyrrole/PbS QDs | 1000 | 0.45 | — | — | 2019 | 63 |
5 | CdS:SiO2 | 1000 | 0.71 | 91 s | 140 s | 2019 | 2 |
6 | ZnSb2O6 | 1000 | 1.36 | 41 s | 95 s | 2020 | 34 |
7 | CuSb2O6 | 1000 | 1.49 | 25 s | 180 s | 2020 | 35 |
8 | CoSb 2 O 6 | 200 | 1.20 | 22 s | 160 s | Current work | Current work |
Sensors based on catalytic nanostructured materials not only exhibit enhanced sensitivity, but also significantly improved (decreased) response time and optimum operating temperature.16–20 At the sensing layers, the chemical reaction of the target gas molecules occurs during gas adsorption with pre-adsorbed oxygen species.16–20 The sensor based on Sb2O3 facilitated a quick adsorption and reaction, and hence showed the fastest response time among the investigated sensors. These features demonstrated the quick adsorption of gas at the surface. Surface interactions such as gas adsorption and reactions are based on catalytic reactions. The adsorption/desorption of the target gas molecules on the sensing layers developed the reaction process and could exchange the electrons from the surface adsorbed oxygen species O2−. These electrons are responsible for the variations in the electrical resistance of the sensing layer, thereby, enhancing and promoting the changes in the depletion layer. These variations in resistance are a crucial parameter for the determination of the gas sensing properties.
The operation of the antimonate-based resistive nanosensor is based on the modulation in the electrical resistance of its sensing layer due to its interaction (adsorption and reactions) with the target gas molecules. The sensing layer usually determines the gas sensing properties, i.e., the sensing materials and the structures of the sensing layers play a crucial role in the sensing performance. To measure the gas sensing properties, initially the sensing film was stabilized in air for ∼10 min. During this process, it adsorbed oxygen from the air on the surface of the sensor. These absorbed oxygen molecules captured electrons from the conduction band of the antimonate surface, resulting in the formation of negatively charged chemisorbed oxygen ions, O2−, at room temperature operation. Consequently, the density of hole carriers increased and an accumulated hole layer was formed on the sensing surface, due to which a potential barrier was generated. Therefore, the resistance of the sensing film decreased, and after some time (∼10 min), it became saturated. The reaction kinematics during the stabilization process can be explained by the following chemical reactions:4,13
O2(gas) ↔ O2(ads) | (v) |
O2(ads) + e− → O−2 | (vi) |
After attaining a stabilized value of resistance in air (Ra), the sensor was exposed to different concentrations of LPG in a controlled manner. In this process, the alkanes diffused through the sensing film and reacted with the pre-adsorbed ionic oxygen species on the antimonate surface. Upon chemical reaction with the pre-adsorbed ionic oxygen species, the alkanes eventually break down into CO2 and H2O.4 Once LPG was in the on state, the electrons trapped by the oxygen species would be released since the chemical reaction releases electrons, which finally neutralized the conduction carriers (holes) of the p-type CoSb2O6 very quickly. Consequently, the hole accumulating layer was reduced, causing a drastic increase in the resistance of the film under investigation. Consequently, a potential barrier to charge transport developed, and further the resistance became constant, as can be seen in Fig. 4. A schematic of the above LPG sensing mechanism is displayed in Fig. 11. In step I, atmospheric oxygen was adsorbed on the surface of the sensing film. In step II, the adsorbed O2 reacted with the oxygen of CoSb2O6 and extracted electrons from its conduction band, thereby forming O2−. This step produced a stabilized electrical resistance for the film in air (Ra). In step III, when LPG was exposed to the sensing layer, alkanes (CnH2n+2) reacted with O2−, and finally in step IV, a number of electrons were ejected due to the chemical interactions, which were responsible for the modulation of the electrical resistance of the film. Oxygen (O2−) could be created more efficiently on the surface of CoSb2O6, resulting in an enhancement in the response of the sensor and decrease in its response time. The enhancement in sensitivity was mainly due to the increase in the width of the conduction channel (reduced barrier height), as discussed above.
In summary, trirutile CoSb2O6 demonstrated superior LPG sensing properties at room temperature considering its high sensitivity, fast response time and interesting long-term stability properties, thus providing potential for the development of LPG sensors. Another important finding was that the LPG response of the CoSb2O6 film at room temperature was enhanced compared to that in previously reported work, which is the progress achieved by our group. The fabricated CoSb2O6 presents an alternative material with highly sensitive and stable sensing properties, which can be beneficial in the area of public security and industrial applications. Thus, these findings open up new perspectives for antimonates in the design and fabrication of room temperature gas sensing materials, which can be efficiently utilized in the detection of LPG.
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