Miaomiao Zhai,
Ang Li and
Jingbo Hu*
Department of Chemistry, Beijing Normal University, Beijing 100875, P. R. China. E-mail: hujingbo@bnu.edu.cn
First published on 5th October 2020
This work reports the preparation and characterization of the CuO nanorods grown vertically on graphene nanosheets, denoted as CuO/rGO@NF. Graphene is deposited by electrostatic attraction showing the morphology of folded nanosheets, which improves the electrical conductivity of the electrode, while CuO is modified by filtered cathodic vacuum arc technology and subsequent electrochemical oxidation presenting the morphology of nanorods, which increases the contact area of active sites and shortens the ion and electronic diffusion path. The results show that the CuO/rGO@NF electrode deliver an ultrahigh specific capacity (2.51 C cm−2 at 2 mA cm−2), remarkable rate performance (64.6%) and improved conductivity. A symmetrical supercapacitor is assembled by two identical electrodes, presenting the maximum energy density of 38.35 W h kg−1 at a power density of 187.5 W kg−1. Therefore, the CuO/rGO@NF electrode can be used as a prospective electrode for energy storage devices. In addition, the whole electrode preparation process is short in time, safe and environmentally friendly, which provides a new idea for the preparation of other electrode materials.
The electrode material is an important factor in determining the performance of supercapacitors. The active materials of conventional electrochemical double-layer capacitors (EDLCs) are mainly carbon materials with high specific surface area and excellent conductivity but low capacitance, such as graphene,7–10 whose charge storage is realized by electrostatic adsorption. Battery-type electrodes store charges through the Faraday redox process, and the active substances are transition metal compounds, for instance the oxides of copper consisting of CuO,11–13 Cu(OH)2,14 Cu2O,15 Cu2+1O,16 which have the advantages of simple preparation, low cost, abundant reserves, many valence states, high electrochemical activity and large capacity, but poor conductivity and stability. At present, the hybrid electrode with transition metal compound and carbon material has gradually become a research hotspot,17,18 which could produce synergistic effect between individual materials expecting to have better electrochemical properties. For example, Liu et al. fabricated electrostatically charged MoS2/graphene oxide hybrid composites with a remarkable cycling stability of 96% capacitance retention after 6800 cycles.19 Yuan et al. prepared nickel metal–organic framework anchored on graphene oxide (Ni-MOF/rGO) with ultrahigh specific capacitance of 954 F g−1 at a current density of 1 A g−1.20 Therefore, copper oxide and graphene will be introduced into the electrode material in this work. The electrode morphology will be designed reasonably, and the preparation process will be optimized.
As far as the preparation methods of electrode materials of supercapacitors are concerned, traditional hydrothermal method has been widely applied. In order to obtain nanoparticles with superior crystal structure and morphology, high temperature, high pressure, long reaction time, and multiple reaction steps are usually required.21–23 Thus, it is difficult to achieve large-scale preparation. For example, Li's group developed hierarchical NiCo2O4@Ni-MOF hybrid arrays by a two-step synthetic approach including the first step of hydrothermal at 120 °C for 6 h with a post-annealing process at 350 °C for 2 h and the second step of solvothermal process at 120 °C for 12 h.24 In order to prepare electrode easily and quickly, filtered cathodic vacuum arc (FCVA) technology are applied, which is a physical substrate surface modification technology using magnetic filtration plasma device. The basic principle of this technique is the use of cathodic vacuum arc discharge to produce a metallic plasma, which selectively enters the vacuum chamber under the control of a magnetic field and then deposits on the surface of the substrate to form a uniform and dense film-modified electrode. Compared with the hydrothermal method, the method has the advantages of fast preparation speed, uniform material distribution, controllability, reproducibility, and optional metal and base materials. For example, our group prepared NiCu2S2/NF electrodes by filtered cathodic vacuum arc technology and then introduced suitable sulfur by electrochemical process, which deliver outstanding electrochemical activity in energy storage and catalysis.25 However, the preparation of hybrid electrodes by this method has not been studied.
Based on the above considerations, the Ni foam electrode modified by graphene and copper oxide (CuO/rGO@NF) was prepared by electrostatic adsorption and filtered cathodic vacuum arc technology with subsequent electrochemical oxidation. The morphology, structure and electrochemical properties of the electrode were characterized. The results showed that the morphology of nanorod-liked copper oxide growing vertically on the graphene nanosheets. The electrode displays ultrahigh area capacity of 2.51 C cm−2 at the current density of 2 mA cm−2, good rate capability (64.6% capacity retention when current density increased by 7.5 times) and enhanced conductivity. The improved specific capacity and conductivity are the results of synergistic effect of both rGO and CuO due to the complementary. The symmetrical supercapacitor assembled by two CuO/rGO@NF electrodes exhibits high energy density of 38.35 W h kg−1 at the power density of 187.5 W kg−1. Therefore, this CuO/rGO@NF electrode is superior to similar materials reported in other literatures, and the preparation method is simple and time-saving.
The electrode morphology at different stages in the preparation process was observed by SEM. Compared with the bare Ni foam electrode with flat surface morphology (Fig. S1†), the Ni foam surface on the rGO@NF electrode is distributed with abundant pleated graphene nanosheets shown in Fig. 1a and b, which can increase the surface area and conductivity of Ni foam. In Fig. 1c and d, it can be seen that Cu/rGO@NF electrode was prepared by injecting Cu nanoparticles with sizes of 100–200 nm on the graphene layer. Fig. 1c and d shows that Cu nanoparticles after electrochemical oxidation grow into CuO nanospins with 80–280 nm in diameter and extending into any directions, which provide abundant electrochemical active sites and channels for ion diffusion and electron conduction.
In order to gain an insight into the growth mechanism of CuO nanorods, SEM tests were carried out on the electrodes prepared at different electrochemical oxidation times. It can be seen from Fig. S2(a–c)† that after 1 min of electrochemical oxidation (CuO-01/rGO@NF), Cu nanoparticles begin to aggregate and dissolve, and the distinct morphology of nanoparticles disappeared. After 10 min of oxidation, the CuO-10/rGO@NF electrode materials gradually grow in a vertical direction showing the morphology of vertical accumulation of nanoblocks presented in Fig. S2(d–f).† In the process of 30 min oxidation (CuO-30/rGO@NF), the vertical nanoblocks split and form nanorods in Fig. S2(g–i).† When the time extended to 1 h (CuO-60/rGO@NF), nanorods further split resulting in a smaller diameter and a higher density in Fig. S2(j–l).† Therefore, the growth process of the CuO electrode material can be considered as a mechanism of “dissolution and regrowth”.
The elements contained in the electrodes and their distributions were characterized by EDS. The results in Fig. 2 show that the CuO/rGO@NF electrode is composed of Cu, Ni, C, O elements, and these elements are evenly distributed on the electrodes. It is worth noting that the content of C is lower than that of other elements, which is due to the masking effect of CuO growing on the surface of graphene, which further proves that the electrode has been successfully prepared. The EDS results for the rGO@NF and Cu/rGO@NF electrodes are presented in Fig. S3.† The rGO@NF electrode consists of Ni and C elements, while the Cu/rGO@NF electrode has a large amount of Cu in addition to Ni and C.
Fig. 2 EDS image of the CuO/rGO@NF electrode with different element mapping images, including Ni, Cu, O, C, respectively. |
The crystal phase of the electrode material was characterized by XRD, and the results were shown in Fig. 3a. The three major peaks at 44.5°, 51.8° and 76.4° are attributed to the (111) (200) and (220) planes of Ni foam (JCPDS no. 04-0850). The other three diffraction peaks 43.3°, 50.4° and 74.1° correspond to (111) (200) and (220) planes of Cu elemental (JCPDS no. 04-0836). However, the diffraction peak of CuO phase is not obvious, which may be because the amount of CuO relative to Ni foam substrate is very small, resulting in the diffraction peak almost level with the baseline. In addition, there is a broad peak at 23°, which is indexed to the (002) plane of graphene.26
Raman spectrum presented in Fig. 3b shows two typical D-band and G-band peaks at 1357 cm−1 and 1593 cm−1, respectively. The D-band peak is caused by structural defects and disorder of carbon material, while the G-band peak indicates the degree of carbon graphitization.19 The ID/IG value of CuO/rGO@NF is 1.12, which is higher than that of rGO@NF (1.02), indicating that defects of the electrode increase after the introduction of Cu,27 which is conducive to improving the conductivity of the electrode.26
The chemical composition and elemental chemical valence of the CuO/rGO@NF electrode were further characterized by XPS test. The survey spectrum in Fig. S4† proves that the CuO/rGO@NF electrode contains Ni Cu C O element, which is consistent with the EDX results. The Cu 2p spectrum of CuO/rGO@NF electrode is deconvoluted into Cu 2p3/2 at 933.8 eV and Cu 2p1/2 at 953.7 eV, which proves that Cu existed as Cu2+. In addition, three satellite peaks at 941.1, 943.7 and 962.4 eV are found.11,28 The Cu 2p spectrum of Cu/rGO@NF electrode includes the Cu+ peak at 932.7 eV and 952.6 eV and the Cu2+ peak at 934.27 and 954.9 eV,25,29 among which Cu+ is the main form. Compared with that before oxidation, the 2p peak of Cu2+ in CuO/rGO@NF electrode shifted 1.2 eV to a lower angle, indicating a strong interaction between CuO and rGO after electrode oxidation.30,31 In the Ni 2p spectrum, the two main peaks at 855.7 for Ni 2p1/2 and 873.5 eV for Ni 2p3/2 peaks are assigned to Ni3+,18 which is derived from the oxidation of Ni foam. The C 1s spectrum is composed of C–C/CC, C–O, and CO at 284.7, 286.0, and 288.6 eV respectively,5,27,31 demonstrating the presence of graphene in the electrode material. In the 1s peak of O, the two peaks of 529.7 and 531.2 eV respectively represent the existence of CuO and Cu(OH)2.11
The electrochemical performances of the CuO/rGO@NF (abbreviated as CuO-30/rGO@NF) and other electrodes (NF, rGO@NF and Cu/rGO@NF) were tested with the three-electrode system in the 6 M KOH solution, and the results are shown in Fig. 4a–c and S5.† All CV curves of CuO/rGO@NF electrodes at various scan rates in Fig. 4a show a pair of distinct redox peaks, which are related to faradaic redox reaction as following equation:11,16,32,33
CuO + H2O + 2e− = Cu2O + 2OH− |
Cu2O + H2O + OH− = Cu(OH)2 + 2e− |
CuOH + OH− = Cu(OH)2 + 2e− |
CuOH + OH− = CuO + H2O + e− |
With the increase of scan rate, the area of CV curve enlarges with remaining the shape unchanged, indicating the ascendant electrochemical reversibility of electrode materials. The GCD curves of CuO/rGO@NF electrodes at different current density in Fig. 4b have obvious platforms, testify the battery-type characteristics of energy storage. The discharge time decreases as the increase of current density owing to the insufficient contact of electrode material with the electrolyte at a higher current density. The area capacity of the CuO/rGO@NF electrode is 2.51, 2.13, 1.92, 1.78, 1.74, 1.62 C cm−2 on the basis of eqn (S1)† at the current density of 2, 3, 5, 8, 10, 15 mA cm−2, which is comparable with similar electrodes prepared by different methods reported in the previous literature in the Table S1.† The linear relationship of the CuO/rGO@NF electrode between the square root of scan rate and the peak current in Fig. 4c proves that the reaction is diffusion-controlled battery-type behavior,21,24,34 indicating that the CuO materials capable of redox reactions plays an important role in charge storage.35,36
Electrochemical characterization was performed on the electrode prepared at different oxidation times, and the results in Fig. S6† showed that when the oxidation time was 30 min, the CV curve area of the electrode is the largest, and the discharge time of the GCD curve is the longest. According to the GCD test, the maximum capacities calculated by eqn (S1)† of the electrodes prepared for 1, 10, 30, 60 min are 0.66, 1.31, 2.51, 1.23 C cm−2 at the current density of 2 mA cm−2. When the current density increased to 15 mA cm−2, the capacities retention rate are 39.8%, 57.5%, 64.6% and 40.9%, respectively. It can be seen that the capacities of the electrodes increases first and then decreases with the extension of the oxidation time, which is related to the morphologies change of the electrodes during the oxidation process. During the oxidation process, Cu nanoparticles gradually grow into CuO nanorods vertically arranged on graphene nanosheets. This 3D structure not only increases the contact area between the active material and the electrolyte, but also provides the ion diffusion channel resulting in improved electrical conductivity. However, with excessive oxidation, the copper oxide nanorods grow too densely leading to the narrow interior space, which prevents the ions from diffusing into the electrode material resulting in a decrease in capacity. Therefore, 30 min is the optimal oxidation time, and the prepared electrode is abbreviated as CuO/rGO@NF.
As can be seen from the comparative CV curves (Fig. 4d) of NF, CuO/rGO@NF, Cu/rGO@NF and rGO@NF electrodes at a scan rate of 10 mV s−1 with a potential window of 0–0.6 V, the CuO/rGO@NF electrode has the maximum CV curve area, indicating its maximum capacitance. It is worth noting that the CV curve of rGO@NF electrode has redox peaks rather than a rectangular shape as in the previous literature.7,9 This may be due to the structural defects in carbon materials and the small load of grapheme,10 which increases the conductivity and activation of Ni foam. Thus, the rGO@NF electrode reflects the characteristics of battery-type rather than the electric double-layer capacitors. Fig. 4e shows the GCD curves of NF, CuO/rGO@NF, Cu/rGO@NF and rGO@NF electrodes at a current density of 2 mA cm−2 with a potential window of 0–0.5 V. The maximum discharge time of the CuO/rGO@NF electrode proves its excellent capacity derived from its unique 3D structure, and the synergistic effect between the individual materials, while the maximum capacity of NF, Cu/rGO@NF and rGO@NF electrodes is 0.05, 0.55 and 0.99 C cm−2, respectively. The capacity retention rate of CuO/rGO@NF electrode is 64.6%, when the current density increases from 2 to 15 mA cm−2, which is superior to the Cu/rGO@NF (39.9%) and rGO@NF (58.3%) electrodes, as shown in Fig. 4f.
Electrochemical impedance spectroscopy (EIS) test in the frequency range of 0.01 Hz–100 kHz was conducted to examine the resistance behavior of the CuO/rGO@NF, Cu/rGO@NF, rGO@NF electrode, and the results are presented in Fig. 4g. Internal resistance (Rs) of the electrodes is the intercept on X-axis, and the Rs values of rGO@NF electrode (1.24 Ω) is smaller than that of CuO/rGO@NF (1.29 Ω) and Cu/rGO@NF (1.39 Ω) electrodes. The semicircle in the high frequency region of represents the charge transfer resistance (Rct), and the Rct value of rGO@NF electrode (1.91 Ω) is also smallest resulted from the small resistance of graphene itself. Noteworthily, the Rs and Rct values of CuO/rGO@NF (2.09 Ω) is smaller than Cu/rGO@NF (2.84 Ω) electrodes, testifying CuO nanorods have better conductivity because of the larger area to contact the electrolyte compared with copper nanoparticles. The straight line in the low-frequency region is related to the Warburg impedance (WR), and the steep inclinations of the three lines suggest rapid ion diffusion, which is favorable for the improvement of capacity.
The cycle life is also a vital factor in determining electrode performance. The stability of the CuO/rGO@NF electrode was tested by performing the GCD test for 1500 cycles at a high current density of 25 mA cm−2. The result in Fig. 4h is that the specific capacity of the CuO/rGO@NF electrode remains 68.9% of the original value. The SEM image of CuO/rGO@NF after cycling (Fig. S7b†) shows CuO nanorods and part of graphene are peeled off from the electrode. The separation of the active material from the electrode during long-term test can cause the poor stability, which is also verified by the significantly reduced resistance of the electrode after cycle by EIS test, presented in Fig. S7a.†
In conclusion, the CuO/rGO@NF electrode has outstanding performance, and can be used as a candidate for supercapacitors. This extraordinary performance is due to the following factors: (1) graphene nanosheets adhere to Ni foam by electrostatic attraction, which avoids agglomeration of the nanosheets, and increases the surface area of the electrode. (2) Copper nanoparticles introduced by filtered cathodic vacuum arc technology provide seed for subsequent in situ oxidation. The electrochemically oxidized CuO exhibits a nanorod-like morphology arranged vertically on the graphene nanosheets. This unique structure increases the active site contact area, and facilitates the diffusion of ions and electrons into the material, as exhibited in Fig. 4i. (3)There are no binders and conductive agents are involved in the preparation, which reduce the dead volume and improve the conductivity of the electrode. (4) The synergistic effect existing between the intimate contact of CuO, rGO and Ni foam leads to the ultrahigh capacity.
To validate the practical application of the electrode, a symmetric supercapacitor was assembled by using two identical CuO/rGO@NF electrodes. The electrochemical test results of the device are shown in Fig. 5. As can be seen from Fig. 5a, the area of CV curve increases without changing CV shapes, as the increase of scan rates. GCD curves (Fig. 5b) at different current densities are almost symmetrical triangular curves, proving their rapid charging and discharging behaviors. The specific capacitance of the device is calculated as 213.05 F g−1 at the current density of 0.5 mA cm−2. When the current density increases to 1.5 mA cm−2, the device reserves 59.4% of the initial specific capacitance (Fig. 5c), indicating that the device has a good rate capability. The energy density and power density of the device are also calculated, and the corresponding Ragone plot is shown in Fig. 5d. The maximum energy density of the device reaches 38.35 W h kg−1 at power density of 187.5 W kg−1 and still maintains at 22.8 W h kg−1 even at a high power density of 563.0 W kg−1, which is superior to other reported copper and graphene-based literature, e.g., Cu2O/CuO/Co3O4//AC,37 Cu(OH)2/Cu//Cu(OH)2/Cu.14 According to the EIS results (Fig. 5f), the Rs value of the device is small (1.57 Ω), and the linear inclination of the low-frequency area is high, suggesting the ascendant conductivity of the device. In addition, the device proves the superior stability by retaining a specific capacitance of 70.7% after 2000 cycles at a current density of 3 mA cm−2 and remaining the same shape of the first 10 and last 10 cycles of the GCD curve (Fig. 5e). The EIS results of the device after the stability test shows that the Rct value of the device increased significantly, which is caused by the shedding of active materials during the cycle, which is also the reason why the capacitance of the device decreases after the cycle test.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0ra06758j |
This journal is © The Royal Society of Chemistry 2020 |