Shaofei
Song
a,
Qing
Yu
a,
Hang
Zhou
a,
Garion
Hicks
a,
Hu
Zhu
a,
Chandresh Kumar
Rastogi
a,
Ian
Manners
b and
Mitchell A.
Winnik
*ac
aDepartment of Chemistry, University of Toronto, Toronto, Ontario M5S 3H6, Canada. E-mail: mwinnik@chem.utoronto.ca
bDepartment of Chemistry, University of Victoria, Victoria, British Columbia V8W 3V6, Canada
cDepartment of Chemical Engineering and Applied Chemistry, University of Toronto, Toronto, ON M5S 3E2, Canada
First published on 21st April 2020
We describe a polyferrocenyldimethylsilane (PFS) block copolymer (BCP), PFS27-b-P(TDMA65-ran-OEGMA69) (the subscripts refer to the mean degrees of polymerization), in which the corona-forming block is a random brush copolymer of hydrophobic tetradecyl methacrylate (TDMA) and hydrophilic oligo(ethylene glycol) methyl ether methacrylate (OEGMA). Thus, the corona is amphiphilic. This BCP generates a remarkable series of different structures when subjected to crystallization-driven self-assembly (CDSA) in solvents of different polarity. Long ribbon-like micelles formed in isopropanol, and their lengths could be controlled using both self-seeding and seeded growth protocols. In hexanol, the BCP formed more complex structures. These objects consisted of oval platelets connected to long fiber-like micelles that were uniform in width but polydisperse in length. In octane, relatively uniform rectangular platelets formed. Finally, a distinct morphology formed in a mixture of octane/hexanol, namely uniform oval structures, whose height corresponded to the fully extended PFS block. Both long and short axes of these ovals increased with the initial annealing temperature and with the BCP concentration. The self-seeding protocol also afforded uniform two-dimensional structures. Seeded growth experiments, in which a solution of the BCP in THF was added to a colloidal solution of the oval micelles led to a linear increase in area while maintaining the aspect ratio of the ovals. These experiments demonstrate the powerful effect of the amphiphilic corona chains on the CDSA of a core crystalline BCP in solvents of different hydrophilicity.
The finding of both 1D and 2D objects is consistent with the theoretical predictions of Vilgis and Halperin.24 In their description, the greatest free energy contribution to self-assembly is the formation of a lamellar crystalline core. The number of folds in the core is determined by a balance of energies that include repulsion between solvent-swollen corona chains. They pointed out that corona repulsion in systems with very long corona chains could limit the extent of lateral growth of the semicrystalline core. This would lead to square micelles if the core chains crystallized at equal rates in both planar directions and elongated micelles if the crystal growth was much faster along one of the crystal growth axes. While the core of these elongated micelles was predicted to have a rectangular cross-section, the overall shape of micelles that includes the solvent-swollen corona can be thought of as cylindrical, if the core cross section is sufficiently narrow.
From this perspective, for a series of BCPs with a crystalline core-forming block of a given length, the length and dimensions of the corona-forming block should play an important role in determining the morphology formed by self-assembly. Most BCPs examined for their CDSA behavior consist of a crystallizable core-forming block coupled to a soluble corona-forming block. The corona dimensions can be manipulated by varying the length of the soluble block. Some control over the corona dimensions is possible by examining self-assembly of a single BCP in different solvents, but this range is often limited. Generally, solvents employed for self-assembly should be poor solvents for the core-forming block and effective or good solvents for the corona-forming block. Typically, one studies the self-assembly in non-polar solvents of BCPs with a non-polar corona-forming chains such as polydimethylsiloxane (PDMS),25,26 polystyrene (PS)2–5,27 or polyisoprene,9,26,28–30 and in polar solvents for BCPs with a polar corona-forming chain such as poly(acrylic acid),31–33 or PEO,17,34–38 or polyvinylpyridine (P2VP),39–45 or poly(N-isopropyl acrylamide).46–49 Some authors have looked at two-component solvent mixtures, for example tetrahydrofuran/isopropanol (THF/iPrOH) to enhance the solubility of the core-forming block to promote self-assembly,50 or hexane–iPrOH mixture to create a solvent in which micelles with both PDMS and P2VP corona chains are colloidally stable.30
There are very few reports in the literature about how a change in solvent or solvency can affect the morphology of a core-crystalline BCP micelle. Schmalz and coworkers19 showed that solvent had a strong effect on the self-assembly of PS-b-PE-b-PMMA (PMMA = poly(methyl methacrylate)) and PS-b-PE-b-PS when hot solutions of the polymers were cooled. In relatively poor solvents, phase separation occurred above the melting point of the PE block. Spherical micelles formed, and the PE block crystallized upon cooling within the confined geometry of the spherical core. In better solvents, micelle formation occurred at lower temperatures, leading to crystallization-driven formation of elongated micelles. Several papers from Xu and coworkers51–53 have shown that solvents that promote swelling of the corona chains can induce a morphology change from cylinders to spheres. In another paper,54 this group showed that addition of hexanol to an aqueous dispersion of spindle-like platelet micelles with a PCL core led to disassembly into elongated micelles. Solvent will also affect the rate of crystallization of the core-forming block. For example, we have shown more rapid micelle growth of PFS-b-PDMS micelles in poor solvents for the PFS block like hexane compared to a somewhat better solvent such as ethyl acetate.55
In principle, a broader range of solvents can be examined if the corona-forming chains consist of an amphiphilic copolymer. Here we examine the self-assembly of a PFS BCP in which the corona chain is a random copolymer of tetradecyl methacrylate (TDMA) and oligo(ethylene glycol) methyl ether methacrylate (OEGMA, Mn ≈ 300). We show that the reactivity ratios of both monomers are close to 1. TDMA was chosen because the polymer has a melting point below room temperature,56 and in this way we avoid complications of corona chain crystallization. The length of the OEGMA was chosen to be similar to that of TDMA pendant group. The homopolymer PTDMA is strongly hydrophobic, readily soluble in hexane and other simple alkanes and insoluble in methanol and ethanol. POEGMA is hydrophilic. It is soluble in water as well as in simple alcohols. This imparts unusual solubility characteristics to the ca. 1:1 copolymer, which in turn affects the self-assembly of the BCP sample examined here. We examined self-assembly in iPrOH, hexanol and octane, all poor solvents for the core-forming block PFS. We found that this PFS BCP formed ribbon-like micelles in iPrOH, an unusual mixture of structures in hexanol, uniform rectangular platelets in octane, and uniform oval-shaped platelet micelles in a 1:1 (v/v) mixture of octane/hexanol. We explore strategies to control the length of the uniform rod-like micelles and the size of the platelet micelles. It is very interesting that such different shapes can be obtained by CDSA of a single BCP through a simple variation of the solvent medium.
The azido-end-capped copolymer was coupled to PFS27-CCH by Cu(I) catalyzed azide–alkyne coupling. The synthesis and characterization of PFS27-CCH (DPMALDIn = 27, ĐGPC = 1.05) has been described previously, and the coupling reaction followed the protocol of our previous publications.57 The reaction is depicted in Scheme 1. The purification of the BCP to remove homo- and copolymer impurities is described in ESI† and corresponding SEC traces are presented in Fig. S3.† The 1H NMR spectrum of the purified BCP is presented in Fig. S4.† Since the PFS block has a narrow size distribution (Đ = 1.03) and has been characterized by MALDI-TOF measurements, it serves as an excellent NMR reference for characterizing the corona-forming block. In this way we determined that the corona block had an overall DPn = 134 with 65 TDMA units and 69 OEGMA units, i.e., PFS27-b-P(TDMA65-ran-OEGMA69) (Đ = 1.17).
In parallel, we synthesized individual samples of PTDMA and POEGMA homopolymers (for details, see ESI†). These serve as reference points for exploring the solubility of the components of the 1:1 random copolymer.
Fig. 1 Turbidimetric analysis of (a) PTDMA, (b) POEGMA, and (c) P(TDMA65-ran-OEGMA69) at 10 mg mL−1 in four self-assembly media with different hydrophilicity. |
The copolymer P(TDMA65-ran-OEGMA69) has nearly an equal number of the two pendant groups, which were designed to be of similar length. It exhibited very different solubility behavior. It was soluble in iPrOH and hexanol temperatures between 10 and 80 °C. At 10 mg mL−1, it became soluble in warm octane/hexanol (1:1 v/v) and in octane upon heating above 60 °C (Fig. 1c). This difference in solubility profile is related to the copolymer composition, where the PTDMA could decrease the cloud point of POEGMA in hexanol and enhance its solubility in octane as shown in Fig. 1b and c. It is known that the UCST of POEGMA or POEGMA-containing polymers show a dependence on concentration.59 For the case of P(TDMA65-ran-OEGMA69) in octane, we found that the UCST decreased to ca 20 °C at 3 mg mL−1 and was undetectable at 1 mg mL−1. The POEGMA end group is also known to have a significant influence on its UCST behavior, where flexible end groups were found to lower the critical temperature while rigid aromatic end groups raised the transition temperature.59 Within the core-crystalline PFS-based BCP micelles, it is foreseeable that the cloud points of the corona chains in the corresponding media would be increased. These solubility and cloud point measurements serve as a useful guide for defining self-assembly conditions for the PFS27-b-P(TDMA65-ran-OEGMA69).
As a general principle, BCPs with a long or highly solvent-swollen corona-forming block tend to form elongated fiber-like micelles, whereas BCPs with shorter, more compact corona chains form platelet-like 2D structures.8,62 Given the high solubility of the corona-forming block in iPrOH over the entire temperature range of the self-assembly experiments (Fig. 1c), we believed that the swollen corona in iPrOH promoted the formation of the long ribbon-like structures.
We used two approaches in an attempt to generate elongated micelles of controlled length in iPrOH, namely self-seeding and seeded growth. Both approaches start with a sample of the long micelles shown in Fig. 2b. These micelles were subjected to sonication for 30 min at 23 °C. As seen in the TEM image (Fig. 2c), no long micelles survived, and the resulting micelle fragments were characterized by a mean length of Ln = 48 nm (Lw = 52 nm, Lw/Ln = 1.09). These micelle fragments were used as seeds for micelle growth.
Self-seeding experiments were carried out in which samples of PFS27-b-P(TDMA65-ran-OEGMA69) micelle fragments in iPrOH at 0.05 mg mL−1 were annealed for 30 min at temperatures ranging from 60 to 90 °C and then allowed to cool to RT. Fig. 2e shows that the sample annealed at 70 °C upon cooling yielded micelles of uniform length with Ln = 661 nm, Lw/Ln = 1.01. Fig. S7† shows that the corresponding sample annealed at 80 °C gave micelles characterized by Ln = 1208 nm, Lw/Ln = 1.01. A sample heated to 90 °C led to μm-size branched micelles (Fig. S7†) with elongated protrusions. It is interesting to note that this BCP, which dissolved initially at 80 °C to yield long micelles, behaved very differently when its micelle fragments were heated to 80 or 90 °C. This difference in behavior is likely a consequence of the increase in crystallinity of the PFS block as the micelle fragments were annealed.
The short micelle fragments from the sonication step were employed as seeds for seeded growth. The initial seed concentration was 0.05 mg mL−1, and four independent vials with the same volume of seed solution were prepared under the same conditions. Different mass ratios of unimer-to-seed (munimer/mseed) were obtained by adding different volumes of unimer solution (10 mg mL−1 in THF). In this way, micelles with different lengths were prepared (Fig. 2f and S8†). The micelles obtained were uniform in length and similar in width to the starting seeds. For example, with munimer/mseed = 4, micelles with Ln = 240 nm, Lw/Ln = 1.02 were obtained (Fig. S8b†). Fig. 2g shows that Ln increased linearly with munimer/mseed. The agreement between the measured Ln values and the theoretical line shows the behavior expected for living CDSA.
In summary, iPrOH is a good solvent for the corona chains of PFS27-b-P(TDMA65-ran-OEGMA69) over the entire temperature range of RT to 80 °C. When the BCP is heated in this solvent, it dissolved and formed ribbon-like micelles upon cooling, driven by the crystallization of the PFS block. Micelle fragments were formed upon sonication of the long micelles at RT. These could be transformed into uniform structures both by self-seeding and by seeded growth.
In order to explore this self-assembly process, we repeated this experiment but heated the initial solution to 100 °C for 3 h before allowing the sample to cool slowly. As seen in Fig. 3c and d, oval shaped platelets formed, also attached to a network of very long micelles of uniform width. There are many similarities to the structures seen in Fig. 3c, but the platelets are considerably larger and more uniform in size. The fiber-like connectors are very long. A lower magnification image in Fig. 3c shows that the overall shape is flower-like with a dark central core, with wavy ensembles of fibers that extend tens of μm from the core. Fig. S10a† shows that sonication of the micelles formed at 80 °C leads to a polydisperse mixture of ill-formed structures. Self-seeding experiments with these fragments also afforded mixed morphologies (see ESI and Fig. S10b†).
Hexanol is a less polar solvent than iPrOH. As shown in Fig. 1c, P(TDMA65-ran-OEGMA69) is soluble at relatively high concentrations over the entire temperature range examined. Two distinct micelle shapes were obtained, suggesting the corona-forming blocks might promote more than one kind of morphology due to the interaction between them and the solvent.
A sample of PFS27-b-P(TDMA65-ran-OEGMA69) at 0.5 mg mL−1 in octane also dissolved when heated to 80 °C for 1 h. Upon slow cooling to RT, we also obtained rectangular platelets as shown in the TEM images in Fig. 4, accompanied by much smaller round spots, which may be due to spherical micelles. The platelets were relatively uniform in size, with a mean long axis of Ln = 2348 nm (Lw/Ln = 1.02) and a mean width of Wn = 566 nm (Ww/Wn = 1.04). Each platelet seemly contained a dark circle in the center that spanned the width of the object. We tried to vary the self-assembly conditions to optimize formation of the rectangular platelets. All attempts at varying sample concentration, dissolution temperature or cooling rate for octane as a solvent led to mixed morphologies consisting of platelets and spherical micelles. Nevertheless, we could separate the rectangular platelets from the smaller micelles by selective sedimentation. Using gentle centrifugation (1000 rpm, 10 min, 23 °C), we could selectively sediment a powder that represented the material that formed the dark round spots. The platelets remained in suspension. Fig. 4c and d present TEM images of the purified rectangular platelets. An AFM image of one of the separated rectangular platelets (Fig. S12†) shows that it is relatively flat over its entire surface with a mean height of ca. 15 nm, which is consistent with extended PFS27 chains in the core.
The natural habit of PFS homopolymer crystals is a rectangular platelet, reflecting more rapid growth along the long axis.66 And PFS BCPs with short corona chains also form rectangular platelet micelles.9 In the Vilgis and Halperin model, for BCPs with a preferential crystal growth direction, corona repulsion limits crystal growth in the lateral direction. Monte Carlo simulations by Hu and coworkers67 on crystallization driven fiber growth by BCP predict that growth is retarded in poor solvents for the corona chains. Collapse of the corona chains shields the edges of the growing crystal block, and this effect should also retard 2D growth. From this perspective, the self-assembly of this amphiphilic BCP in octane (and in decane) to give uniform rectangular platelets is unexpected. The platelets themselves are shorter but wider than those formed by PFS BCP examples previously reported,9 and this likely reflects contributions of the short PFS27 block as well as the contracted dimensions of the amphiphilic corona block. The large size for the platelets formed in octane suggests that nucleation is a relatively rare event, whereas the uniform size suggests that nucleation occurs more rapidly than growth. Hot octane and hot decane are much better solvents for PFS than hot iPrOH. This increased solvency likely plays an important role in enabling the PFS chains to assemble onto the edges of the platelets in a more extended conformation.
PFS27-b-P(TDMA65-ran-OEGMA69) dissolved when heated in the octane/hexanol solvent mixture, and upon cooling, led to the formation of rather uniform planar oval structures, as seen in the TEM image in Fig. 5a. Analysis of multiple micelles with ImageJ determined by measuring more than 200 samples in several images showed that not only the areas had low dispersity (An = 679440 nm2, Aw/An = 1.02) but the long axes (an = 1249 nm, aw/an = 1.01) and short axes (bn = 683 nm, bw/bn = 1.01) were also uniform. The aspect ratios were also uniform, with an/bn = 1.85 ± 0.06. An AFM image of the ovals is presented in Fig. 5b. The height profile in Fig. 5c shows an overall concave shape with an edge height of ca. 20 nm, and the center is somewhat thinner (16 nm). Multiple ovals are shown in the AFM images in Fig. S13.† These images emphasize the uniformity of the ovals and confirm the observation that the edges are somewhat thicker than the interior. The thickness in the centers of the ovals is more than twice that of the ribbon-like structures formed in iPrOH (c.f., Fig. 2) and is comparable to the mean fully extended length of the PFS27 block (17.5 nm).
The formation of uniform oval platelets by PFS27-b-P(TDMA65-ran-OEGMA69) in a 1:1 (v/v) octane/hexanol mixture is unexpected. We have previously reported that PFS BCPs will form pointed oval micelles of uniform size, but only via a carefully designed seeded growth protocol68,69 or addition of substantial amounts of PFS homopolymer.70 The structures observed here did not require a blend with a large content of PFS homopolymer, nor did it need an intentionally added rod-like seed micelle to catalyze or initiate platelet formation. Because the observation of uniform oval micelles was unprecedented, we designed a variety of new experiments, described below, to explore the scope of this self-assembly process.
Fig. 6 Effect of (a) sample preparation temperature and (b) initial concentration for micelle preparation at 80 °C on the dimensions of oval micelles formed by PFS27-b-P(TDMA65-ran-OEGMA69) in 1:1 octane hexanol. Values of the corresponding areas are plotted in Fig. S19.† |
Samples prepared by heating the BCP-solvent mixture to higher temperatures (85, 90 °C) gave more complicated structures. As shown in Fig. S15,† the oval structures that formed were filled with dark occlusions that sometimes protruded through the exterior edges. For ovals prepared at 85 °C, we calculate an = 3000 nm, aw/an = 1.01 for the long axis and bn = 1500 nm, bw/bn = 1.01 for the short axis. For ovals prepared at 90 °C, the structures were larger, with an = 6200 nm, aw/an = 1.003 for the long axis and bn = 3100 nm, bw/bn = 1.004 for the short axis. An AFM image (Fig. S16†) of several ovals in the 85 °C sample show that the flat portions of the structure are similar in height (20 nm) to those obtained at 80 °C, but the occlusions protrude as high as 60 to 70 nm.
It is interesting to note that by combining the variables of sample preparation temperature and initial BCP concentration, we can exercise considerable control over the size of the oval micelles obtained. We are able to vary the long axis of these ovals from 390 nm to 4280 nm and the overall area from 65000 nm2 to 6500000 nm2 in a well-controlled manner. Plots showing the increases in area with self-assembly temperature and with sample concentration are presented in Fig. S19.†
Self-seeding experiments were carried out at a 10-fold lower concentration than the original oval micelle preparation at 80 °C. Aliquots (1 mL) of these fragments at 0.05 mg mL−1 were then annealed 30 min at various temperatures (60, 70, 80 °C), cooled directly to RT and allowed to age for 24 h. Somewhat surprisingly this treatment led to the formation of rounded platelets. Self-seeding at 80 °C yielded uniform ovals with a mean long axis of axis an = 1471 nm, aw/an = 1.01, short axis bn = 826 nm, bw/bn = 1.01, and areas An = 960443 nm2, Aw/An = 1.03. One of the unusual features of this process is that direct self-assembly at this low concentration did not generate uniform ovals, whereas the objects obtained here had dimensions not very different from those obtained by direct self-assembly from octane/hexanol at 0.5 mg mL−1 when heated to 80 °C. For example, for the sample shown Fig. 5 prepared by direct self-assembly, we found an = 1249 nm, bn = 683 nm, both with narrow dispersity.
Self-seeding experiments carried out by sample annealing at 60 and 70 °C gave relatively uniform rounded structures (Fig. S21†) that were not as well defined in shape as those seen in Fig. 7a. For the 60 °C sample, the mean long axis length was 450 nm and the mean short axis width was 293 nm (an/bn ∼1.54). For the 70 °C sample, the structures were larger, with a mean long axis length of 590 nm and a mean short axis width of 365 nm (an/bn ∼1.62). Both aspect ratios were smaller than that formed at 80 °C in Fig. 5 (an/bn ∼1.85) and Fig. 7 (an/bn ∼1.78).
Fig. 8 (a–d) TEM images of oval micelles generated by seeded growth in octane/hexanol (1:1 (v/v)) by adding unimers to the oval micelle sample at 0.05 mg mL−1 shown in Fig. 5. “eq.” refers to the amount of unimer added as munimer/mseed. (e) Increase in the lengths of the long and short axes of the ovals plotted against munimer/mseed. (f) Increase in the area of the ovals plotted against munimer/mseed. The error bars in (e and f) represent the standard deviations in the length or area distribution. |
In Scheme 2 we summarize the processes that led to uniform and regular oval micelles, and the various experiments used to modify the size of the oval micelles generated by PFS27-b-P(TDMA65-ran-OEGMA69) in 1:1 (v/v) octane/hexanol. Uniform oval micelles formed spontaneously when the BCP at 0.5 mg mL−1 in the mixed solvent was heated to 80 °C and then slowly cooled to RT. Variation of the BCP concentration and of the annealing temperature prior to cooling led to well-defined changes in the oval size without significant changes in the aspect ratio (ca. 1.8) as show in Fig. 6. Sonication of the oval micelles led to irregular fragments. Self-seeding experiments with these micelle fragments regenerated oval micelles, and curiously, these oval micelles reformed at a much lower concentration (0.05 mg mL−1) than was possible in the initial direct self-assembly step. Seeded growth experiments with the micelle fragments failed to give uniform structures. However, seeded growth experiments starting with intact oval micelles led to larger structures that maintained their aspect ratio and with a surface area that increased linearly with the munimer/moval ratio.
In contrast, this BCP forms uniform rectangular platelets with μm dimensions upon cooling hot solutions of the BCP in octane (also decane). Hot solutions of the BCP in hexanol form more complex structures upon cooling. TEM images show both oval platelets and elongated fibers. In a mixed solvent of octane/hexanol (1:1 v/v), uniform oval platelet micelles are formed. The height of the micelles is consistent with the fully extended length of the PFS block. The size of the micelles can be varied by changing either the sample dissolution temperature (for a concentration of 0.5 mg mL−1), or for samples heated to 80 °C, by varying the concentration of BCP. When subjected to seeded growth, the area increased linearly with the amount of unimer in THF added. The growth in size preserved the aspect ratio of the ovals (an/bn = 1.8).
These variations in morphology are most likely due to changes in solvency of the medium for the corona block. The quality of the solvent for the crystallizable block will, of course, affect the driving force for crystallization and the ease of nucleation of this block in solution. These effects are relatively well explored for PFS BCPs. The effect of solvent on the components of the corona forming chain and on the copolymer itself, as seen in the cloud point plots in Fig. 1, are much more striking. We suspect that hydrogen-bonding contributions from the alcohol-containing media as well as overall solvent polarity play major roles in affecting the dimensions of the corona chains in the micelles.
In summary, the introduction of an amphiphilic corona-forming block into coil-crystalline BCPs represents a new concept for self-assembly that appears to offer substantial flexibility in manipulating the creation and shape of uniform 1D and 2D colloidal structures in solution. Since other types of core-crystalline micelles, for example with a conjugated polymer as the core-forming block, have interesting potential applications as electronic or optical materials, the concept of coil-crystalline BCPs with an amphiphilic corona increases the range of possibilities of the block copolymer toolbox.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0sc01453b |
This journal is © The Royal Society of Chemistry 2020 |