Emily E.
Foley
ab,
Anthony
Wong
c,
Rebecca C.
Vincent
ab,
Alexis
Manche‡
ab,
Aryan
Zaveri
abd,
Eliovardo
Gonzalez-Correa
ab,
Gabriel
Ménard
c and
Raphaële J.
Clément
*ab
aMaterials Department, University of California Santa Barbara, California 93106, USA. E-mail: rclement@ucsb.edu
bMaterials Research Laboratory, University of California Santa Barbara, California 93106, USA
cDepartment of Chemistry and Biochemistry, University of California Santa Barbara, California 93106, USA
dPhysics Department, University of California Santa Barbara, California 93106, USA
First published on 1st July 2021
Sodium (Na)-ion batteries are the most explored ‘beyond-Li’ battery systems, yet their energy densities are still largely limited by the positive electrode material. Na3FeF6 is a promising Earth-abundant containing electrode and operates through a conversion-type charge–discharge reaction associated with a high theoretical capacity (336 mA h g−1). In practice, however, only a third of this capacity is achieved during electrochemical cycling. In this study, we demonstrate a new rapid and environmentally-friendly assisted-microwave method for the preparation of Na3FeF6. A comprehensive understanding of charge–discharge processes and of the reactivity of the cycled electrode samples is achieved using a combination of electrochemical tests, synchrotron X-ray diffraction, 57Fe Mössbauer spectroscopy, X-ray photoelectron spectroscopy, magnetometry, and 23Na/19F solid-state nuclear magnetic resonance (NMR) complemented with first principles calculations of NMR properties. We find that the primary performance limitation of the Na3FeF6 electrode is the sluggish kinetics of the conversion reaction, while the methods employed for materials synthesis and electrode preparation do not have a significant impact on the conversion efficiency and reversibility. Our work confirms that Na3FeF6 undergoes conversion into NaF and Fe(s) nanoparticles. The latter are found to be prone to oxidation prior to ex situ measurements, thus necessitating a robust analysis of the stable phases (here, NaF) formed upon conversion.
Fluoride-based conversion-type NIB electrodes may reach energy densities up to 1400 W h kg−1 on account of multi-electron redox processes10 and thus present a promising direction for NIB electrodes. Yet, conversion reactions lead to a redistribution of all species in the electrode material, as recently shown by Grey and coauthors for LixFeyF3.11 Thus, these materials generally require a greater driving force (overpotential) and cause more irreversible behavior than intercalation reactions. Further, conversion-type electrodes are often more kinetically-limited than intercalation-type electrodes, leading to sluggish redox reaction kinetics that are exacerbated by the insulating fluoride compounds. As a result, significant discrepancies are observed between theoretically-computed thermodynamic pathways and the experimentally-observed kinetically-limited phenomena, making it difficult to identify conversion reaction mechanisms.12,13 Furthermore, the structural changes that occur on cycling often result in the formation of amorphous and metastable phases that are difficult to capture via diffraction and ex situ methods. For these reasons, the majority of fluoride-based conversion electrodes for NIBs do not have well-established reaction pathways.10 In turn, a poor understanding of reaction mechanisms makes it difficult to distinguish between intrinsic limitations imposed by the conversion reaction, and practical losses due to the starting particle morphology and electrode preparation. Thus, to understand the reaction mechanisms and limitations of current conversion materials in NIBs, and to enable the rational design of next-generation systems combining high capacity and long cycle life, local structure probes are warranted.
Na3FeF6 is a particularly attractive candidate electrode material for NIBs, as it is exclusively composed of Earth-abundant species. This compound was first explored as a conversion-type NIB electrode by Shakoor et al. and displayed a first discharge capacity of 125 mA h g−1 with very low reversibility.14 Two follow-up studies used solution-phase syntheses and obtained more stable cycling with initial reversible capacities of 140 mA h g−1 and ≈64% capacity retention after 400 cycles.15,16 These studies have focused on electrochemical characterization of Na3FeF6, with the only additional characterization reported being ex situ X-ray diffraction (XRD) by Shakoor et al.14 The ex situ XRD data collected on cycled electrode samples were used as evidence that NaF and Fe formed on discharge, and the following conversion reaction was proposed:
Na3FeF6 + 3Na ⇄ 6NaF + Fe. |
However, the NaF and Fe peaks in the ex situ XRD are nearly indistinguishable from the baseline and incommensurate with the reported capacity, which suggests an incomplete understanding of the conversion mechanism at play. Thus, a closer investigation of the reaction process and limitations of Na3FeF6 is warranted.
In the present work, we revisit Na3FeF6 and aim for a complete understanding of key performance limitations to inform the design of next-generation NIB conversion electrodes. Here, Na3FeF6 is prepared through a similar mechanochemical method as Shakoor et al.,14 as well as a new assisted-microwave synthesis method. The latter is a rapid, environmentally-friendly, all solid-state synthesis method allowing for the facile preparation of inorganic materials,17 and this work demonstrates its promise for the preparation of battery electrode materials. Inspired by the need to test NIB materials in practical electrode setups and determine the intrinsic charge storage capacity of the conversion material in composite electrodes, we investigate the dependence of the electrochemical reversibility of Na3FeF6 on the electrode loading density and separate the capacity contributions associated with Na3FeF6 and with the conductive carbon matrix. We answer the question of why this material cannot reach its full conversion capacity based on Shakoor et al.'s proposed mechanism14 through an in-depth characterization of the long- and short-range chemical changes occurring on cycling. For this, we employ a suite of tools sensitive to both amorphous and crystalline phases, including synchrotron X-ray diffraction (SXRD), 23Na/19F solid-state nuclear magnetic resonance (NMR) complemented with first principles calculations of NMR parameters, 57Fe Mössbauer spectroscopy, magnetometry, and X-ray photoelectron spectroscopy (XPS). Our results indicate that the primary performance bottleneck of Na3FeF6 is the kinetic limitations of the conversion process due to the formation of insulating NaF domains that are also poorly Na+ conducting on discharge, leading to a low discharge capacity and rapid capacity decay on subsequent cycles. Interestingly, the impact of the electrode film thickness on the capacity and its retention is minimal, indicating that the kinetic limitations are already present at the (≤100 nm) particle scale. We also find that ex situ characterization of the electrode samples is complicated by the spontaneous oxidation of metastable Fe conversion phases during cell disassembly and sample handling (even in an inert environment), and develop a novel and robust analytical framework based on local structure probes and galvanostatic cycling to determine the true underlying conversion processes.
23Na and 19F solid-state NMR experiments were conducted to obtain further insights into the local structure of Na3FeF6. The presence of open-shell Fe3+ species in these compounds results in strong paramagnetic interactions between unpaired electron spins nominally present in the Fe 3d orbitals and 23Na/19F nuclear spins. These strong interactions result in significant NMR line broadening and large chemical shifts, complicating the attribution of spectral features to specific local environments in the material. Here, the assignment of the complex NMR spectra is assisted by first principles hybrid density functional theory (DFT)/Hartree Fock (HF) calculations of paramagnetic 23Na and 19F NMR parameters using the CRYSTAL17 code on the optimized Na3FeF6 structure (details of the analysis in the ESI†). The isotropic chemical shift (δiso) of 23Na and 19F nuclei in Na3FeF6 is dominated by the paramagnetic (Fermi contact) shift resulting from delocalization of unpaired electron spin density from the Fe 3d orbitals to the 23Na/19F s orbitals. For an I = 3/2 quadrupolar nucleus such as 23Na, the interaction between the nuclear quadrupole moment and the electric field gradient (EFG) present at the nucleus leads to a further broadening of the spectrum and to a shift of the 23Na resonant frequency due to second-order effects (denoted δQ). The observed chemical shift (δobs) is then the sum of the isotropic Fermi contact shift and of the second-order quadrupolar shift: δobs = δiso + δQ. In contrast, 19F is a spin-1/2 nucleus with no quadrupole moment and so δobs = δiso.
23Na NMR characterization of the as-synthesized and C-coated materials is shown in Fig. 1f. There are three main signals in the 23Na NMR spectra: a diamagnetic signal at 0 ppm assigned to NaF and two paramagnetic signals near 350 ppm and 1750 ppm. The 350 and 1750 ppm signals observed experimentally are consistent with the computed NMR shifts for Na2 and Na1 sites in the Na3FeF6 structure, respectively, as summarized in Table 1. We note that two calculations were performed using two different hybrid DFT/HF exchange–correlation functionals (H20 and H35) as it has been shown that paramagnetic NMR shifts computed using the H20 and H35 functionals provide approximate upper and lower bounds to the observed shift, respectively. This is confirmed here with, e.g., the 350 ppm experimental shift lying in between the 120 ppm (H35) and 457 ppm (H20) values computed for Na2. By fitting the spectra in Fig. 1f to extract the relative integrated intensity of each 23Na resonance, scaled by the transverse relaxation time (T2′) to account for signal loss over the course of the experiment, we can deduce the population of NaF, Na1 and Na2 environments in the sample. We find that <1% of the integrated 23Na signal intensity corresponds to NaF for the two BM samples, whereas about 7% (±3%) of the integrated 23Na signal intensity corresponds to NaF for the two MW samples. In all spectra, the ratio of Na2:Na1 present is 2 (±0.2):1, consistent with the multiplicity of Na1 and Na2 sites in the Na3FeF6 = (Na2)2(Na1)FeF6 crystal structure.
Environment | Parameter | OPT H20 | OPT H35 |
---|---|---|---|
Na1 (x1) | δ iso/ppm | 2564 | 1923 |
δ Q/ppm | −20 | −20 | |
δ obs/ppm | 2544 | 1903 | |
Na2 (x2) | δ iso/ppm | 484 | 148 |
δ Q/ppm | −27 | −28 | |
δ obs/ppm | 457 | 120 |
The only signal observed in 19F NMR data shown in in Fig. S2a (ESI†) is the NaF impurity phase at −224 ppm. In agreement with the SXRD and 23Na NMR data, this impurity does not appear for the BM samples and decreases for the MW samples after C-coating. No paramagnetic 19F NMR signal attributable to the Na3FeF6 phase is observed in the spectra. While this result may be surprising at first, it can easily be explained by the fact that NMR resonances associated with 19F nuclei directly bonded to paramagnetic species (here, Fe3+) are too broad and too short lived to be observed, as we recently showed in related electrode compounds.19
57Fe Mössbauer spectra are shown in Fig. 1g for the as-synthesized materials. All Mössbauer spectra exhibit a singlet with an isomer shift (δ) of about 0.27 mm s−1 and a small quadrupole splitting (ΔEQ) of 0.1 to 0.15 mm s−1 (exact values shown in Table S4, ESI†). This signal can be assigned to octahedrally-coordinated Fe3+ (Oh-Fe3+) surrounded by six F− anions,20 in good agreement with the Na3FeF6 crystal structure. The slightly larger quadrupole splitting in the BM samples is likely due to an increased amount of structural disorder, as expected from high-energy milling.
The magnetic susceptibility data collected on the pristine BM and MW Na3FeF6 powders are shown in Fig. S2b (ESI†). The susceptibility χ of the BM sample exhibits Curie–Weiss-like behavior, i.e., , where C is the Curie constant, T is the temperature, and θ is the Weiss constant. A fit of the susceptibility data obtained between 150 and 350 K yields C = 4.211 emu K mol−1 Oe−1 and θ = −10 K. The value of C correlates with an effective magnetic moment (μeff) of 5.85 μB per Fe atom, indicating the presence of high-spin Fe3+ (theoretical spin-only magnetic moment μtheoSO(Fe3+) = 5.92 μB), which is consistent with the 57Fe Mössbauer results. The small and negative θ = −10 K obtained for BM-Na3FeF6 is consistent with the previously reported value of θ = −12 K21 and suggests that this material is weakly antiferromagnetic. In contrast to BM-Na3FeF6, attempts to fit the susceptibility of MW-Na3FeF6 with the Curie–Weiss equation resulted in nonphysical properties. We suspect that this sample contains a small amount of an amorphous, unreacted FeF3 phase compensating for the NaF impurity phase observed via NMR. This impurity is impossible to distinguish from the major Na3FeF6 phase via57Fe Mössbauer spectroscopy, as both compounds have similar local Fe3+ environments and therefore similar resonances.
In summary, we have demonstrated that high-energy ball-milling and assisted-microwave synthesis are two possible preparation routes for Na3FeF6. While BM-Na3FeF6 is almost completely phase pure (with less than 1% of the total Na molar content in NaF domains), MW-Na3FeF6 has a moderate amount of NaF and FeF3 impurities detected by 23Na/19F NMR and magnetometry, respectively. Thus, despite being a fast and environmentally-friendly synthesis method,17 the assisted-microwave synthesis protocol used here is unable to produce as high purity of a material as mechanochemical synthesis.
Galvanostatic electrochemical profiles are shown in Fig. 2a and b for the BM thin and BM thick electrodes, and Fig. S3c (ESI†) for the MW thin and MW thick electrodes. All cells exhibit first discharge capacities between 160 and 190 mA h g−1, with significant capacity fade (>36%) on second discharge. The discharge capacity retention of BM and MW thin and thick electrodes over the first 20 cycles is shown in Fig. 2c. For each electrode type, the total capacity and the actual Na3FeF6 active material capacity obtained after subtracting the capacity of a thin or thick blank cell (as appropriate) are depicted. The blank cells (NaF in place of Na3FeF6) provide an estimate of the capacity due to the presence of a significant amount of conductive carbon additive in the composite Na3FeF6 electrodes (32 wt%). Galvanostatic cycling (Fig. S3d, ESI†) of these blank cells results in sloping electrochemical profiles with an average potential of 1.3 V and an initial reversible capacity of 75 and 100 mA h g−1 for the thick and thin blank cells, respectively, that gradually decays on subsequent cycles. Thus, a significant fraction of the capacity observed for the Na3FeF6 electrodes arises from Na intercalation into the C matrix rather than the conversion process, as shown in Fig. 2c, with more Na intercalation into C expected for the thin electrodes. MW Na3FeF6 electrodes feature higher initial discharge capacities, but also faster capacity fade compared to their BM counterparts, likely due to the presence of an electrochemically active FeF3 impurity.22,23 Notably, the BM thin cell exhibits less capacity fade and a higher average potential (1.2 V vs. 1.1 V) compared to all other electrode formulations, and a more sloping discharge profile compared to that of the BM thick cell, as supported by the dQ/dV comparison shown in Fig. S3f (ESI†). Hence, for the high purity BM Na3FeF6 electrodes, thinner electrode films appear to enhance the reversibility of the charge–discharge reactions.
To investigate the origin of this loading density-dependent performance, galvanostatic intermittent titration technique (GITT) tests were conducted on BM-Na3FeF6 thin and thick electrodes, as shown in Fig. 2d. Following a 30 minute C/20 current pulse, the voltage was allowed to equilibrate for 4 hours to obtain an estimate of the equilibrium voltage and overpotential. A clear equilibrium voltage plateau is observed at 1.4 V for both electrodes in the GITT tests. In contrast, this plateau is only clearly visible in the galvanostatic voltage profile of the thick electrode cell and at a lower voltage of 0.95 V (see Fig. 2b), presumably due to the significant polarization upon galvanostatic discharge at a rate of C/20.
The evolution of the polarization or overpotential during the first discharge process as obtained from the GITT tests is plotted in Fig. S3e (ESI†). For the thick electrode, the overpotential initially decreases from 0.55 V at 10 mA h g−1 to 0.3 V at 50 mA h g−1. For the thin electrode, a similar albeit delayed decrease in the overpotential is observed from 30 mA h g−1 to 60 mA h g−1. We attribute this electrochemical region (≤50–60 mA h g−1 of capacity) to Na intercalation into the C matrix and explain the decrease in overpotential to gradually more facile Na insertion upon discharge. The delay in the overpotential decrease in the case of the BM thin electrode may be due to side reactions and/or greater Na intercalation into C during the initial stages of discharge (at high voltage), which is consistent with the higher average potential observed for the thin BM electrode (Fig. 2b). Furthermore, greater Na intercalation into the C matrix of the thin BM electrode is consistent with its more sloping voltage profile and the absence of a clear electrochemical plateau in its galvanostatic profile.
The 1.4 V equilibrium voltage plateau region (50–60 to 150 mA h g−1 of capacity) of the GITT curves in Fig. 2d is assigned to bulk Na3FeF6 conversion, and the steady increase in the overpotential up to 0.45 V for both electrodes is attributed to a kinetically-hindered conversion process and the build-up of insulating NaF domains that are also poorly Na+ conducting, as will be discussed later. Perhaps unsurprisingly, the 0.45 V overpotential value matches the voltage difference between the 0.95 V electrochemical plateau observed during galvanostatic cycling for the thick BM electrode and the 1.4 V equilibrium voltage obtained from GITT tests, indicating that kinetic limitations are important when cycling at a rate of C/20. The thin BM electrode results suggest that, at low electrode loading densities, Na intercalation into the C matrix is kinetically-preferred over Na3FeF6 conversion over the plateau region. Indeed, Na intercalation into C is more prevalent when the cell is discharged at C/20 without resting periods, resulting in a sloping galvanostatic profile and no voltage plateau (Fig. 2b). Yet, when the cell is allowed to rest at regular intervals (GITT results), or for thicker electrode films, differences in the rate of Na intercalation and Na3FeF6 conversion are reduced and a clear electrochemical plateau is observed (Fig. 2d).
In summary, the electrochemical performance is improved in the higher purity BM electrodes although the rapidly prepared MW electrodes perform comparably. While electrodes prepared with a lower loading density (e.g., BM thin) result in greater Na intercalation into the carbon matrix at practical C rates, leading to more sloping profiles and a greater average potential, the electrode loading density does not seem to affect the Na3FeF6 conversion mechanism nor its efficiency. The capacity fades quickly for all cells likely due to the significant kinetic limitations and irreversibility of the conversion process. Our comparison of the electrochemical activity of the C-coated Na3FeF6 cells with blank cells is particularly informative in this regard (Fig. 2c), as it clearly shows some electrochemical activity from the Na3FeF6 active material for the first 5 cycles, but past cycle 5 most of the capacity is attributable to Na intercalation into carbon. Thus, we conclude that Na3FeF6 suffers from severe charge–discharge irreversibility and is only electrochemically-active for about 5 cycles.
High resolution ex situ SXRD was performed on several MW thick Na3FeF6 electrodes at various states of charge to identify the crystalline phases forming on (dis)charge as shown in Fig. S4 (ESI†). All patterns can be successfully fitted with contributions from Na3FeF6 (P21) and NaF (Fmm) phases. The amount of NaF increases on discharge and decreases on charge, consistent with a conversion process. Moreover, low intensity reflections at Q ≈ 1.3, 1.9, 2.1, 2.4, 3.1, and 3.8 Å−1 indicate the formation of a small amount of (a) crystalline phase(s) on discharge that is only partially reversible on subsequent charge. Yet, none of our attempts to match these reflections to any of the known Na-, Fe-, O- or F-containing phases in the International Crystal Structure Database (ICSD) database were successful (full list of attempted phases in Table S5, ESI†). The unidentifiable crystalline phase(s) appear(s) to only account for a small fraction of the sample and could potentially arise from side-reactions (e.g., electrolyte decomposition). A broad baseline is noticeable in all but the pristine sample due to its significantly higher signal intensity. This baseline is predominantly attributed to the Kapton capillary used to hold the sample, although contributions from amorphous phase(s) formed during the conversion process cannot be excluded for patterns collected on ex situ cycled sample. Notably, we could not detect any crystalline α-Fe in our ex situ samples, in contrast to Shakoor et al.'s findings.14 Yet, in this previous study, the claimed Fe reflections are extremely difficult to discern from the noise in the ex situ patterns. Overall, our results exemplify the limited utility of long-range diffraction techniques to monitor conversion processes, and warrant the implementation of more local and quantitative probes to gain insights into nano-sized and disordered/amorphous phases during cycling. Specifically, our ex situ SXRD results indicate the conversion of Na3FeF6 to NaF on discharge, yet are unable to identify any Fe-containing crystalline phase and cannot rule out the possibility of forming amorphous Fe nanoparticles, as has been reported in related conversion electrodes.24,25
Ex situ 23Na NMR is key in understanding the conversion behavior of Na3FeF6, as it enables us to identify and quantify both crystalline and amorphous Na-containing phases formed on (dis)charge. MW thick, BM thick and BM thin electrodes are examined here to investigate the impact of synthesis and electrode loading density on the degree of conversion during cycling. 23Na spin echo spectra collected on ex situ samples stopped at the end of the initial discharge to 0.65 V, and upon subsequent charge to 4 V, for the three electrode types, are shown in Fig. 3. A more in-depth NMR analysis of a series of ex situ thick MW electrodes is shown in Fig. S5 (ESI†). The three main resonances at ≈0 ppm (NaF), 1750 ppm (Na1), and 350 ppm (Na2), present in the spectra collected on the as-synthesized materials (Fig. 1f) are also observed in the ex situ spectra, albeit with varying relative intensities as expected from the conversion process. Notably, no new 23Na NMR signal appears on cycling. The evolution of the amount of diamagnetic Na-containing phase during cycling is obtained from the fitted 23Na signal intensity at ≈0 ppm and shown in Fig. 3b, with the remainder of the 23Na NMR signal intensity attributed to Na3FeF6. Although most of the diamagnetic 23Na signal can be attributed to NaF present in the pristine MW sample or formed on discharge, we cannot rule out a small contribution to the 0 ppm signal intensity from Na2CO3 formed upon decomposition of the carbonate electrolyte and reaction with Na during cycling. Overall, the NaF signal increases on discharge and decreases on charge, with at least 50% of the total 23Na signal intensity arising from the Na3FeF6 phase even at the bottom of discharge. Thus, Na3FeF6 conversion is incomplete on discharge and only partially reversible on subsequent charge.
Complementary ex situ19F NMR experiments were performed to gain further insights into NaF formation during cycling. The 19F NMR spectra are shown in Fig. S6 (ESI†) and exhibit three main signals: the NaF resonance at −224 ppm, the PTFE binder resonance at −122 ppm, and a resonance at −74.5 ppm indicating adsorption of electrolyte salt (e.g. PF6−) at the surface of the particles.26 Overall, the relative intensity of the NaF signal, as shown in Fig. S6d (ESI†), follows the same trend as that already discussed for NaF through 23Na NMR, confirming that Na2CO3 contributes minimally to the diamagnetic (≈0 ppm) resonance in the 23Na NMR data.
After adjusting for the presence of NaF in the as-synthesized materials (see Table S6, ESI†), 23Na and 19F NMR results indicate that high purity BM Na3FeF6 electrodes result in a higher degree of reconversion of NaF on charge (24 mol%) compared to MW Na3FeF6 (14 mol%), and therefore a higher degree of reversibility. Consistent with the electrochemical results presented earlier, the thinner BM electrode exhibits a low amount of conversion to NaF when discharged to 1.3 V (14 mol%) whereas the thicker MW electrode shows much more conversion (40 mol%), indicating that a larger amount of the observed electrochemical capacity in the thin electrodes is attributable to the carbon additive rather than Na3FeF6 conversion. Thus, the higher reversibility of the thinner electrode is partially attributed to Na+ intercalation into carbon27,28 and/or capacitive storage at the surface of particles,29,30 as these processes are fairly reversible.
To monitor changes to the Fe redox state and local coordination environment on cycling, and to facilitate the identification of (a) new Fe-containing phase(s) formed during electrochemical cycling, 57Fe Mössbauer experiments were performed on ex situ MW thick, BM thick and BM thin electrode samples collected at the end of the initial discharge to 0.65 V, and upon subsequent charge to 4 V, with results shown in Fig. 4 and values summarized in Table S4 (ESI†). All ex situ spectra exhibit a main (≥88%) resonance with similar δ and ΔEQ values as the Oh-Fe3+ signal observed for the pristine Na3FeF6 powders. A minority (≤12%) doublet signal at δ ≈ 1.16 mm s−1 with ΔEQ ≈ 0.2 mm s−1 is present in the spectra obtained on discharge and is attributed to a “reduced-Fe” species. Additional characterization of samples discharged to 0.65 V via XPS and magnetometry (details in Note S2, ESI†) suggests the presence of an amorphous Fe2+-containing phase that may also contain Fe3+ species. The evolution of the total 57Fe Mössbauer signal throughout (dis)charge, as seen in Fig. 4b, shows minimal change in this “reduced-Fe” signal. Clearly, the absence of a significant change to the main 57Fe Mössbauer resonance upon cycling cannot simply be interpreted as a lack of electrochemical conversion, as 23Na NMR indicated significant Na3FeF6 conversion to NaF upon cycling. Instead, part of the main Oh-Fe3+ signal may come from relaxation24,31 and/or oxidation32,33 of the newly formed metastable conversion products to (a) Oh-Fe3+ containing phase(s) upon removal from the cell for ex situ characterization, complicating the analysis of the Fe redox behavior by ex situ57Fe Mössbauer spectroscopy, XPS, and magnetometry.
Mechanism A: Na3FeF6 + 3Na ⇄ 6NaF + Fe |
Mechanism B: Na3FeF6 + Na ⇄ 4NaF + FeF2. |
To distinguish between these two reaction pathways, 23Na NMR can be used to compute the expected capacity based on mechanisms A and B (with theoretical capacities of 337 and 112 mA h g−1, respectively) and on the observed mol% of NaF formed at various states of charge (SOCs), and compare the expected capacities to the observed capacity at these SOCs. We note here that the observed capacity is the actual Na3FeF6 active material capacity obtained after subtracting the capacity of the blank cell. Table S6 (ESI†) shows the details of this analysis at various SOCs for MW thick, BM thick, and BM thin electrodes. Clearly, the observed capacity at the end of discharge is much larger than what would be expected for mechanism B, whereas the expected capacity for mechanism A is in much better agreement with what is observed experimentally, albeit still moderately lower. The good agreement between the expected capacity based on mechanism A and the observed capacity leads us to conclude that Na3FeF6 + 3Na ⇄ 6NaF + Fe is the likely reaction pathway. The small discrepancies between the expected and observed capacities in this scenario can be explained by the intrinsic limitations of our fits of the NMR data (the mol% of NaF phase in the samples extracted from the fits is accurate to ±5%), and how we have estimated the capacity solely attributable to Na3FeF6 conversion by subtracting out the blank cell capacity. Additionally, the presence of a small amount of electrochemically active FeF3 in the MW Na3FeF6 electrode, which is unobservable in 23Na/19F NMR, also likely contributes additional experimental capacity that we have not accounted for in our calculations. Overall, our analysis suggests the incomplete conversion of Na3FeF6 (no more than 60%) to NaF and Fe on discharge through mechanism A. As these Fe nanoparticles are likely less than a few nanometers in diameter,34 they are metastable and oxidize upon ex situ analysis, even upon minimal exposure to ambient air (electrodes opened and samples handled in an inert atmosphere at all times). Additionally, 57Fe Mössbauer analysis of a chemically reduced BM Na3FeF6 powder sample (Fig. S8, ESI†) shows a clear Fe0 singlet at δ = 0 mm s−1, confirming that Fe0 does in fact form on chemical reduction, with a small reduced-Fe signal similar to our previous Mössbauer results (Fig. 4) also observed. We hypothesize that this Fe0 phase is still present in the chemically reduced ex situ Mössbauer spectra as these Fe particles are much larger than those obtained electrochemically and thus spontaneous Fe oxidation only occurs around the exterior of the particles.
The present work demonstrates that Na3FeF6 undergoes a conversion reaction to NaF and Fe on discharge, with the reverse transformation occurring on subsequent charge. While this process should provide a high capacity of 337 mA h g−1, the electrochemical performance is limited by incomplete and poorly reversible phase transformations during cycling. Despite all particles in the C-coated starting materials being ≤100 nm in size, the sluggish conversion kinetics are exacerbated by the formation of NaF domains on the exterior of the Na3FeF6 particles. A schematic of the expected conversion process throughout a Na3FeF6 electrode particle is shown in Fig. 5. The exterior of the particles is expected to undergo conversion through mechanism A, but the interior of the particles is unable to convert on the time-scale of the electrochemical experiments as this process hinges on both Na diffusion and electron tunneling through the poorly Na+ conducting and insulating NaF. Indeed, NaF is a wide bandgap insulator, with a reported bandgap of 11.5 eV,35,36 as well as a very poor Na+ conductor, with large predicted Na+ migration barriers (>1 eV) at room temperature,37 indicating that both transport processes are exceedingly kinetically limited.
In an effort to facilitate more facile Na+ and electron transport, we have attempted to further decrease the Na3FeF6 particle size through an additional ball-milling step with a mixture of grinding ball sizes. SEM images of the resultant particles are shown in Fig. S9a (ESI†) where the particles are now reduced to about 60 nm. The first charge–discharge cycle for this extended ball-milling compared to the BM thin electrodes is shown in Fig. S9b (ESI†) with the capacity fade in Fig. S9c (ESI†). While the initial discharge capacity is not improved with these decreased particles, the reversibility is increased, albeit, still quickly fading with little to no capacity attributed to Na3FeF6 past cycle 15. Cycling this sample at faster rates (Fig. S9d, ESI†) results in comparable discharge capacities observed for C/20 and C/10 rates but with faster capacity fade observed for the higher rates. Thus, despite further reducing the particle sizes, Na3FeF6 is still intrinsically plagued by poor transport properties.
As the dominant kinetic limitation for Na3FeF6 prepared in this study is charge transport (Na+ ions and electrons) into the interior of the particles, rather than through the bulk of the electrode film, the film thickness does not affect the kinetics nor the reversibility of the Na3FeF6 conversion process. In fact, lower loading densities lead to more facile Na intercalation into the carbon additive rather than more conversion of the Na3FeF6 material. These results suggest that the energy density of Na3FeF6 and other fluoride-type Na-based conversion electrodes may be further increased through the preparation of thick electrodes utilizing nanosized particles of the active material embedded into a carbon matrix (e.g. carbon nanotubes), to further enhance the electronic conductivity of the composite. Ultimately, both the electronic conductivity and the Na+ diffusion properties of the discharged products are key considerations for the design of higher rate and reversible conversion electrodes, and sulfide- and oxide-type conversion electrodes may compare more favorably than fluoride-based compounds.
Chemical reduction of the BM Na3FeF6 material was achieved by stirring a suspension of BM Na3FeF6 (25.0 mg, 0.1046 mmol) in anhydrous THF (2 mL) followed by the addition of Na metal (14.4 mg, 0.6281 mmol) and naphthalene (80.5 mg, 0.6281 mmol). The resulting green mixture was stirred at room temperature under an inert nitrogen atmosphere for three days, where the green coloration of the sodium naphthalenide had faded. The volatile components were then removed in vacuo, and the crude solid residue was analyzed spectroscopically.
All-electron atom-centered basis sets comprising fixed contractions of Gaussian primitive functions were employed throughout. Two types of basis sets were used: a smaller basis set (BS-I) was employed for structural optimizations, and a larger basis set (BS-II) was used for computing 23Na and 19F NMR parameters which require an accurate description of the occupation of core-like electronic states. For BS-I, individual atomic sets are of the form (15s7p)/[1s3sp] for Na, (20s12p5d)/[1s4sp2d] for Fe, and (10s6p1d)/[4s3p1d] for F the values in parentheses denote the number of Gaussian primitives and the values in square brackets the contraction scheme. All BS-I sets were obtained from the CRYSTAL online repository and were unmodified from their previous use in a broad range of compounds.42 For BS-II, modified IGLO-III and (10s6p2d)/[6s5p2d] sets were adopted for F, a flexible and extended TZDP-derived (11s7p)/[7s3p] set was used for Na, and an Ahlrichs DZP-derived55 (13s9p5d)/[7s5p3d] was adopted for Fe.
NMR parameters were computed on the fully optimized (atomic positions and cell parameters) Na3FeF6 structure (P21).56 All first principles structural optimizations were carried out in the ferromagnetic (FM) state, after removal of all symmetry constraints (within the P1 space group) and using the H20 and H35 hybrid functionals. A 160 atom 2 × 2 × 2 supercell was used throughout. Structural optimizations were pursued using the quasi-Newton algorithm with RMS convergence tolerances of 10−7, 0.0003, and 0.0012 a.u. for total energy, root-mean-square (rms) force, and rms displacement, respectively. Tolerances for maximum force and displacement components were set to 1.5 times the respective rms values. Sufficient convergence in total energies and spin densities was obtained by application of integral series truncation thresholds of 10−7, 10−7, 10−7, 10−7, and 10−14 for Coulomb overlap and penetration, exchange overlap, and g- and n-series exchange penetration, respectively, as defined in the CRYSTAL17 documentation.42 The final total energies and spin and charge distributions were obtained in the absence of any spin and eigenvalue constraints. NMR parameters were obtained on ferromagnetically aligned supercells, and on supercells in which one Fe spin was flipped, using BS-II sets and a method identical to that described in Middlemiss et al.'s work.54 Anisotropic Monkhorst–Pack reciprocal space meshes57 with shrinking factors 6 9 3 were used for both H20 and H35 calculations. The lattice parameters for the Na3FeF6 structures relaxed using the H20 and H35 functionals are compared to the experimental (EXP) unit cell parameters56 in Table S4 (ESI†).
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1cp02763h |
‡ Present address: School of Chemistry, University of St-Andrews, North Haugh, St-Andrews, KY16 9ST, UK. |
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