Yan
Wang
,
Luwei
Zhang
,
Taka-Aki
Asoh
* and
Hiroshi
Uyama
*
Department of Applied Chemistry, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka, 565-0871, Japan. E-mail: asoh@chem.eng.osaka-u.ac.jp; uyama@chem.eng.osaka-u.ac.jp
First published on 6th April 2021
A cost-effective and facile method was developed for the fabrication of two polyimide-based (PI-based) monoliths (pure PI monolith and hybrid PI monolith) with a hierarchically porous structure that avoids the shortcomings of traditional methods. In this case, the thermally induced phase separation (TIPS) method was used to prepare polyamic acid (PAA) monoliths for the first time, then PI-based monoliths were fabricated by thermal imidization. Through the introduction of octakis(glycidyldimethylsiloxy)octasilsesquioxane into the PAA prepared from 4,4′-oxydianiline and pyromellitic dianhydride, both the hydrophobicity and mechanical strengths of the PI-based monoliths were improved. Moreover, the resulting PI-based monoliths exhibited suitable permeability, homogeneous morphologies, and superior thermal stability. Adsorption tests demonstrated that the resulting hybrid PI monoliths exhibited better adsorption performance for organic solvents and silicone oil than the pure PI monolith. Furthermore, the surface of a polyhedral oligomeric silsesquioxane (POSS) hybridized PI (PI-co-POSS) monolith can be modified into a hydrophilic layer by reaction between the hydrophilic polymer and epoxy groups exposed on the surface. This indicates that PI-co-POSS monoliths have potential in liquid diode application to achieve oil–water separation.
Among various materials, polymer monoliths as porous materials exhibit many advantages including chemical stability, selectivity, easy modification and mechanical stability.9–11 Because of these characteristics, they are widely applied in the adsorption,12,13 catalysis,14,15 energy storage,16,17 and separation fields.18,19 Therefore, various porous PIs have been reported,20–22 and PI monoliths that enable further functionalization such as improvement of heat resistance, hydrophobicity, and the surface modification ability are required for a wide range of applications in the future.
A polyhedral oligomeric silsesquioxane (POSS) with a cage-like structure is an organic–inorganic hybrid molecule of nanoscale size (1–3 nm). It can be introduced into a reaction system to prepare monolithic materials with good performance because it exhibits distinctive properties, such as thermal performance, dielectric performance, and small-size and macroscopic quantum effects. The skeleton of the POSS molecule is composed of Si–O–Si structural units that endow it with chemical inertness and thermostability. Moreover, there are various substituted POSS reagents containing one or more alkyl, vinyl, epoxy, carboxyl, and methacryloyloxy functional groups. These reactive groups offer reactivity for POSS reagents, which increases the compatibility of POSS with other molecules and polymers. Therefore, the incorporation of POSS reagents into a reaction system not only improves the chemical and physical properties of the polymer but also allows the remaining reactive functional groups to be used to achieve further surface modifications. Therefore, it is necessary to newly design a porous material consisting of PI and POSS units.
In this study, we prepared a POSS hybridized PI (PI-co-POSS) monolith with a co-continuous porous structure. The PI and PI-co-POSS monoliths exhibit a hierarchically porous structure, and the introduction of POSS molecules improves mechanical strength. Because the PI-co-POSS monolith has improved hydrophobicity compared to the PI monolith, it exhibits excellent organic solvent and silicone oil absorption capacity. Furthermore, we found that the surface of the PI-co-POSS monolith can be modified into a hydrophilic layer by reaction between the hydrophilic polymer and epoxy groups exposed on the surface. The overall design, including the chemical composition, skeleton, and surface, can be a new innovation in porous PIs for application in various fields.
Scheme 2 (a) Preparation of PI/PI-co-POSS monoliths via TIPS and thermal imidization. (b) Modification of the PI-co-POSS monolith with bPEI. |
The solvent is one of the most important factors affecting the formation of the pore structure and skeleton of the polymeric monolith during phase separation. The PAA solution as a predecessor was synthesized using pyromellitic dianhydride (PMDA) and 4,4′-oxydianiline (ODA) and evenly dissolved in super dehydrated N,N-dimethylformamide (DMF). In this context, DMF was chosen as a good solvent, as it has a high boiling point and is suitable for TIPS during heating. To select a poor solvent, the PAA solution was dropped into various solvents containing acetone, methanol, ethanol, and deionized water, separately. Finally, a mixture of DMF and deionized water was chosen as porogenic solvent for phase separation, because the PAA solution (with DMF as the solvent) could be precipitated immediately in deionized water. The composition of the PAA solution before phase separation is listed in Table 1. The effect of the solvent proportion in monolith formation was investigated first. As presented in Table 1, when the weight percentage of DMF in the mixture was 58.8%, the PAA solution was precipitated in the solvent, and not homogenous even at 80 °C with stirring for a long time and could not form a monolith at low temperature. With increasing DMF content (64.5%), the PAA solution could form monolith 2 by phase separation at 25 °C. However, as the content of DMF increased to 70.6%, phase separation did not occur even at a quite low temperature. This phenomenon illustrated DMF as good solvent and water as poor solvent. Subsequently, the pore morphology of monolith 2 was characterized by SEM; it exhibited a globular and discontinuous pore structure (as shown in Fig. S1a in the ESI†). To obtain a continuous porous structure and a number of through-pores in the monolith, TEA was introduced into the solvent system. Therefore, different amounts of TEA were added to the PAA solution to investigate its influence on the PI monolith. When the amount of TEA was kept at 50 μL, phase separation successfully occurred and the permeability of monolith 4 was 1.03 × 10−14 m2. However, the monolith could not form when the TEA content increased to 100 μL. This was due to the generation of some PAA ammonium salt, which increased the solubility of the polymers in water. Although the PAA solution could undergo phase separation when more deionized water was dropped, the resulting monolith was too soft and easily broken while exchanging solvents. Moreover, a comparison of the SEM images of monoliths 2 (Fig. S1a, ESI†) and 4 (Fig. S1b, ESI†) shows that the globular and discontinuous pore structure disappeared and through-pores appeared in monolith 2, because the mechanism of phase separation might be changed by the addition of TEA.27
Monolitha | POSS-epoxyb (wt%) | Monomer concentration (mg mL−1) | DMFc (wt%) | H2Oc (wt%) | TEA (μL) | Cooling temperature (°C) | Permeability (×10−14 m2) |
---|---|---|---|---|---|---|---|
a The prepolymerization solution also contained 138.1 mg of the monomer ODA and 145.4 mg of PMDA. b Weight percentage of POSS-epoxy in total monomers. c Weight percentage of solvent in the porogenic system mixture. d The prepolymerization solution could not form monoliths. e The prepolymerization solution was not homogeneous. f The monolith did not possess through-pores. | |||||||
1 | 0 | 182.9 | 58.8 | 41.2 | 0 | 25 | —d |
2 | 0 | 182.9 | 64.5 | 35.4 | 0 | 25 | —f |
3 | 0 | 182.9 | 70.6 | 19.4 | 0 | 25 | —e |
4 | 0 | 182.9 | 64.5 | 35.4 | 50 | 25 | 1.03 |
5 | 0 | 182.9 | 64.5 | 35.4 | 100 | 25 | —d |
6 | 0 | 182.9 | 64.5 | 35.4 | 50 | 4 | 0.82 |
7 | 0 | 182.9 | 64.5 | 35.4 | 50 | 50 | —d |
8 | 0 | 166.7 | 64.5 | 35.4 | 50 | 25 | 2.33 |
9 | 0 | 149.2 | 64.5 | 35.4 | 50 | 25 | —d |
10 | 3.7 | 173.2 | 64.5 | 35.4 | 0 | 25 | —f |
11 | 3.7 | 173.2 | 64.5 | 35.4 | 50 | 25 | 4.01 |
12 | 3.7 | 173.2 | 64.5 | 35.4 | 100 | 25 | —d |
13 | 7.1 | 179.6 | 64.5 | 35.4 | 0 | 25 | —f |
14 | 7.1 | 179.6 | 64.5 | 35.4 | 50 | 25 | 3.85 |
15 | 7.1 | 179.6 | 64.5 | 35.4 | 100 | 25 | —d |
Subsequently, three monoliths were synthesized at different temperatures for phase separation while keeping the other experimental conditions the same (monoliths 4, 6, and 7 in Table 1). When the cooling temperature was set to 4 °C, it can be clearly observed that phase separation occurred in 20 s during the fabrication process of monolith 6. For monolith 4, phase separation gradually occurred within 2 min. When the cooling temperature was kept at 50 °C, the monolith could not form because of the evaporation of poor solvent and the extremely slow speed of phase separation. These phenomena demonstrate that the speed of the phase separation process was quite fast at lower temperature. In addition, SEM images (Fig. S1b and c, ESI†) provided illustrative insight into the impact of the cooling temperature on the morphologies of the two monoliths (monoliths 4 and 6). The pore size of monolith 6 was smaller and its skeleton was thinner compared with those of monolith 4, while the permeability of monolith 6 was 0.82 × 10−4 m2 and lower than that of monolith 4. Meanwhile, there was no obvious pore structure in monolith 7 (Fig. S1d, ESI†). These results illustrate that the lower cooling temperature can endow the monolith with a thinner skeletal structure and smaller pore size because of the high speed of phase separation and that the pore size of the monoliths can be scaled by adjusting the cooling temperature. Monomer concentration also plays an important role in the formation of monoliths. Therefore, the effect of different concentrations was investigated, and the results are listed in Table 1. When the concentration decreased from 182.9 to 166.7 mg mL−1, the permeability increased from 1.03 to 2.33 × 10−14 m2. Corresponding with these permeability results, both the pore size and skeleton density of the monolith decreased with decreasing monomer concentration (Fig. 2d and Fig. S1b, ESI†), while there was no homogenous pore structure in monolith 9 (Fig. S1e, ESI†) because of the lower concentration (149.2 mg mL−1).
According to the ratio of ODA to PMDA, it can be observed that excess amine groups were exposed on the ends of PAA chain. These amine groups can react with epoxy groups in octakis(glycidyldimethylsiloxy)octasilsesquioxane (crosslinker, POSS-epoxy) to introduce some epoxy groups, enabling the resulting PI-co-POSS monolith to be easily modified. As given in Table 1, the ratios of epoxy to terminal amine groups were set to 1/1 (monolith 11) and 1/2 (monolith 14) to investigate the influence of the amount of POSS-epoxy. Upon increasing the POSS-epoxy content in total monomers from 0 to 7.1%, the permeabilities of monoliths 11 and 14, respectively, increased to 4.01 × 10−14 and 3.85 × 10−14 m2. This result can be attributed to the loose structure of the PI-co-POSS monolith, resulting from the existence of the tough silsesquioxane cores and large network.28 Based on the above results (suitable permeability and porous morphology), monoliths 8, 11, and 14 were chosen for additional characterization and application in the following experiments.
Fig. 1 ATR-IR spectra of (a) PAA (the predecessor of monolith 8), (b) PI (monolith 8), and (c) PI-co-POSS (monolith 14) monoliths. |
To confirm the transformation of the porous morphology between the PAA and PI monoliths, SEM was employed. Fig. 2a and d show images of an interconnected network structure with pore sizes of ∼2 μm. The morphology of the PI monolith was almost maintained after the thermal imidization. Moreover, to verify the influence of the amount of POSS-epoxy in the microstructure, the PI and PI-co-POSS monoliths were also characterized by SEM. Likewise, there was no obvious difference between the porous structures of the PAA-co-POSS and PI-co-POSS monoliths, indicating that the porous structure was not influenced by imidization. In addition, as can be seen in Fig. 2d–f, both PI (monolith 8) and PI-co-POSS (monoliths 11 and 14) have homogeneous network structures and through-pores. A comparison of the SEM images of the PI (Fig. 2d) and PI-co-POSS (Fig. 2e and f) monoliths distinctly shows that the skeleton of the monolith became thinner when the POSS-epoxy was added to the polymerization. The porous structure was obviously favorable for fluid flow and mass exchange on the monolith. In addition, the pore size distributions and specific surface areas of the PI and PI-co-POSS monoliths were investigated by measuring nitrogen gas (N2) adsorption–desorption at 77 K, as shown in Fig. 3. It can be observed from the pore size distribution in Fig. 3b that micro- and mesopores also existed in the three monoliths. Combined with the SEM images, these results indicate that the PI and PI-co-POSS monoliths exhibit a hierarchically porous structure including micropores, mesopores, and macropores. Meanwhile, the surface areas of the three monoliths are, respectively, 7.05, 17.04, and 17.52 m2 g−1. These variations are attributed to the varying amounts of micro- and mesopores.
Fig. 3 (a) Nitrogen adsorption–desorption isotherms of monolith 8, monolith 11, and monolith 14 and (b) the corresponding pore size distribution plots of monolith 8, monolith 11, and monolith 14. |
To evaluate the thermal stability of the PI and PI-co-POSS monoliths, TGA was adopted to test these samples under a nitrogen atmosphere. One can observe in Fig. 4a that the pure PI monolith lost its weight from 555 °C, while the weight loss of the two PI-co-POSS monoliths apparently occurred from 539 and 534 °C, respectively. A comparison of the TGA curves of the PI and PI-co-POSS monoliths reveals a slight decrease in decomposition temperature occurring for the PI-co-POSS monoliths, because the organic section of POSS-epoxy exhibited a lower degradation temperature. The TGA diagrams demonstrate that the PI and PI-co-POSS monoliths have great thermal stability and that ring-opening polymerization successfully occurred between the epoxy group in POSS-epoxy and the amino group in pure PAA because of the difference of residual weight. In the completely dried state, the PI and PI-co-POSS monoliths were characterized by compression testing to investigate and compare their mechanical strengths (Fig. 4b). Compression tests were implemented by compressing cylindrically shaped PI and PI-co-POSS monoliths from 0 to 500 N, as shown in Fig. 4c. Note that these samples did not break during the tests. These results indicate that these monoliths exhibited great mechanical strength. Meanwhile, the values of the compressive moduli were obtained by calculation with strains ranging from 0 to 10%. The results are given in Table 2. It can be observed that the compressive moduli of the monoliths increased from 2.24 to 3.46 MPa upon increasing the POSS amount from 0 to 7.1%. Because POSS reagents with distinctive cage-like structures have good mechanical stability, the mechanical strength of materials can be significantly improved when they are incorporated within the polymer. Water contact angle test was employed to determine the hydrophobicity or hydrophilicity of the PI and PI-co-POSS monoliths. As observed in Fig. 5, the values of the water contact angles of monoliths 8, 11, and 14 successively increased from 121 to 139 °C with the increasing amount of POSS. Moreover, the comparison of the water contact angles between Fig. 5a–c indicated that the introduction of POSS-epoxy can enhance the hydrophobic properties of the monoliths because of the existence of the Si–O–Si structural units and the –CH2– hydrophobic groups in POSS-epoxy. These values demonstrate that the skeletons of the PI and PI-co-POSS monoliths are hydrophobic materials.
Monolith 8 | Monolith 11 | Monolith 14 | |
---|---|---|---|
BET surface area (m2 g−1) | 7.05 | 17.04 | 17.52 |
Compressive modulus (MPa) | 2.24 | 2.59 | 3.46 |
Fig. 5 Water contact angles of the surfaces of (a) monolith 8, (b) monolith 11, and (c) monolith 14. |
In addition, one layer of the PI-co-POSS monolith could be modified with branched polyethylenimine (bPEI) which exhibited hydrophilicity. Because of the introduction of POSS-epoxy, some epoxy may be exposed on the skeleton surface of the PI-co-POSS monolith, indicating that bPEI can modify the PI-co-POSS surface. At first, the POSS-epoxy was heated to 300 °C for 20 min, then its ATR-IR spectrum was measured to confirm the stability of the epoxy group after thermal imidization. As can be observed in Fig. S3 (ESI†), the characteristic peak of the epoxy group in the heated POSS-epoxy appeared at 909 cm−1, demonstrating that most epoxy groups did not decompose but could be modified. In this case, we chose monolith 14 to modify because a greater amount of POSS-epoxy was introduced into the reaction system. The process of modification of the PI-co-POSS monoliths with bPEI is shown in Scheme 2b. As observed from the spectrum of the modified PI-co-POSS monolith, the peaks at 3068 and 1649 cm−1 can be assigned as the characteristic signals of the N–H vibration, demonstrating that the PI-co-POSS monolith was successfully modified (Fig. 7a). And the modified layer in the PI-co-POSS monolith was characterized by SEM, as shown in Fig. 7b. It can be observed that the homogeneous network structure and through-pores were not damaged after modification. Moreover, the modified PI-co-POSS monolith was characterized by TGA, and the result is shown in Fig. S4 (ESI†). There was a slight weight loss before 100 °C, because the modified PI-co-POSS monolith is hydrophilic and can easily adsorb water even after being dried. When the temperature increased to 200 °C, the modified PI-co-POSS monolith exhibited a notable weight loss because of the low thermal stability of bPEI. The result proved that the bPEI was successfully grafted onto the PI-co-POSS monolith, and decreased the thermal stability of the resulting monoliths. Then, a water contact angle test was employed to investigate the hydrophilicity of the modified layer. As shown in Fig. 7c, water drops could instantly be absorbed on the surface of the modified PI-co-POSS monolith with bPEI, for which the contact angle could not even be calculated. This phenomenon further demonstrates that the PI-co-POSS monolith was successfully modified and exhibited hydrophilicity. Meanwhile, water drops dyed with methyl blue that were dropped on the unmodified layer (hydrophobic layer) could not be absorbed. However, when the water drops were dropped on the modified layer (hydrophilic layer), they were instantly absorbed (Fig. 7d). These results illustrate that PI-co-POSS monoliths have great potential in liquid diode application to achieve oil–water separation because they could simultaneously have hydrophilic and hydrophobic layers after modification.
From Darcy's law, the permeabilities of the resulting monoliths can be calculated according to the equation B0 = FηL/(πr2ΔP), in which F (m3 s−1) is the flow rate of the mobile phase, η (Pa s) is the viscosity of the mobile phase (0.89 × 10−3 Pa s for water), L (m) and r (m) are the effective length and inner diameter of the column, respectively, and ΔP (Pa) is the pressure drop across the monolith.30 The ΔP data were measured with a digital pressure gauge (Krone KDM30, Japan). The flow rates were controlled by using a digital quantitative tubing pump (As One DSP-100SA, Japan).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ma00185j |
This journal is © The Royal Society of Chemistry 2021 |