Dongjin
Xie
a,
Qiuyi
Luo
ab,
Shen
Zhou
*ac,
Mei
Zu
*a and
Haifeng
Cheng
a
aScience and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073, China. E-mail: zhoushen@nudt.edu.cn
bPeople's Liberation Army of China Unit 95538, Chengdu, 611430, China
cSchool of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, China
First published on 28th July 2021
Inkjet printing of functional materials has shown a wide range of applications in advertising, OLED display, printed electronics and other specialized utilities that require high-precision, mask-free, direct-writing deposition techniques. Nevertheless, the sedimentation risk of the refractory functional materials dispensed in inks hinders their further implementation. Herein, we present a bottom-up ink preparation strategy based on Cr2O3 by a one-step solvothermal method. The obtained ink remained stable under an equivalent natural sediment test for 2.5 years. The chemical composition of the solvothermal product was characterized, and the mechanism of the superior dispersion stability of Cr2O3 particles was analysed. These amorphous Cr2O3 particles were capped by ligands generated via low-temperature solvothermal reactions. Ethanol and acetylacetone covering the particle surfaces play an essential role in enhancing the solubility of Cr2O3 particles in the solvent forming the ultrastable colloidal ink. Moreover, this ink was successfully printed using a direct-write inkjet system JetLab®II on nylon fabrics, and the printed area of the fabrics shows a spectral correlation coefficient of 0.9043 to green leaves. Finally, we believe that the one-step bottom-up fabrication method of Cr2O3-based pigment inks may provide a general approach for preparing metal oxide-based pigment inks with long-term dispersion stability.
Chromium oxide (Cr2O3) is a high-performance refractory inorganic material with excellent stability and pronounced optical properties. Cr2O3 crystallizes in corundum structures at 400 °C, and has a high melting temperature of about 2300 °C. The high-temperature oxidation resistance, chemical inertness and mechanical strength of Cr2O3 make it a suitable material for wear and corrosion resistance materials.19 Moreover, Cr2O3 as a green pigment with outstanding tinting strength and migration resistance has been commercialized as C.I. Pigment Green 17 (PG17), and the 3d3 electronic configuration of chromium ions endows Cr2O3 with chlorophyll-like absorption in the visible (VIS) region.20–22 This makes Cr2O3 a proper pigment for simulating the solar spectrum reflection characteristic of green leaves for camouflage purpose.23 Since Cr2O3 coatings exhibit high reflectance in the whole near-infrared (NIR) region that carry 51% of solar energy, it has the potential to be utilized as coloured radiative coolers, which can reduce solar heating and improve appearance simultaneously.24,25
Applying the inkjet printing technology with Cr2O3 as the pigment can significantly simplify the process from designing to coating a new camouflage pattern and reduce the cost. Unfortunately, to the best of our knowledge, inkjet printing of Cr2O3 has not been reported yet, because ink based on metal oxide particles always suffers from poor dispersion stability and tends to agglomerate and precipitate, resulting in clogging in the nozzle while printing.26
In a typical procedure of pigment ink preparation, pigments are ground to nanoscale and dispersed into solvents using auxiliaries such as resin and dispersant (top-down approach). Unfortunately, for many pigments such as titanium oxide prepared by this process, their suspensions are dynamically unstable and easy to precipitate, even when using a dispersant. The instability and risk of sedimentation are mainly caused by that the solid pigment particles are artificially dispersed in the system instead of in situ generation. To overcome this problem, we propose bottom-up approaches to prepare pigment inks. Bottom-up formation of pigment particles in the liquid phase involves in situ nucleation and growth procedure. After nucleation, the newly generated small particles are suspended in the liquid until the particles grow large enough to precipitate and agglomerate to a lower surface energy. By controlling the growth reaction, precipitation of the particles can be prevented, which makes it possible for the in situ preparation of particle suspension in one step.
In this work, we present a one-step preparation strategy of chromium oxide-based ink with long-term dispersion stability (2.5 year). Chromium oxide-based pigment powder and dispersion were prepared by a facile solvothermal method. With the decrease in solvothermal temperature down to 200 °C, the final products transform from precipitated powder into colloidal suspension. Multiple characterizations were applied to explore the chemical composition, and possible mechanisms are discussed. It is indicated that acetylacetone generated from the solvothermal reaction plays a significant role in the stabilization of the colloidal suspension. We compared the instability index of our ink based on the as-prepared suspension with a typical ink formulation prepared by a conventional top-down approach (ball-milling) through the space and time-resolved measurement. Moreover, the synthetic ink retains all of the optical advantages that are provided by pristine Cr2O3. We demonstrated an ink-jet application for simulating the solar reflection spectrum of natural green leaves. The solar reflection spectral correlation coefficient between the pattern printed on polyethylene terephthalate (PET) films and natural leaves is up to 0.9043. This one-step ink preparation strategy holds great potential for an efficient fabrication process of chromium green patterns with similar solar reflectance to green leaves.
To understand the mechanism of the solubility of the pigment particles, UV-Vis absorption spectroscopy was performed. It can be concluded that the solubility is enhanced by acetylacetone, which is generated under low-temperature solvothermal conditions. As shown in Fig. 1(a), with the decrease in temperature, the total absorbance in the range of 200 to 400 nm is significantly intensified. Among these absorption peaks, the shoulder peaks around 273 nm are referred to the concentration of acetylacetone according to absorption peak of acetylacetone at the same wavelength in the reference sample. On the one hand, the absorbance of acetylacetone decreased with the increase in solvothermal temperature, and the two precipitated samples show little absorbance of acetylacetone. On the other hand, addition of acetylacetone into samples prepared at higher solvothermal temperatures makes the sediments dissolve back into the system, which double confirms that acetylacetone plays a vital role in solubility enhancement. It is noteworthy that bare Cr2O3 cannot dissolve into ethanol with the addition of acetylacetone. As depicted in Fig. 1(b), removing acetylacetone by heat leads to agglomeration and sedimentation of pigment particles. Adding acetylacetone or lowering the solvothermal temperature to keep acetylacetone, which may cap on the particle surface to prevent aggregation and control growth, results in the formation of a stable colloidal suspension.29 In addition, the 1–10 μm signal in the bimodal size distribution of the colloids (Fig. S2†) is due to the agglomeration in the circulatory system in which the sample is dispersed into a large amount of ethanol inducing a serious drop of acetylacetone concentration. This is proved by the SEM (Fig. S1†) of the salted-out product prepared at 190 °C, in which no particle bigger than 1 μm is observed, even the particles were agglomerated when being salted out. This signal was removed by using 1% v/v acetylacetone ethanol solution in the circulatory system, and the average particle size of 190 °C product is 0.019 μm (Table S1†).
In previous works,24,30 crystallized Cr2O3 can be obtained by annealing the solvothermal product above 400 °C. This method yields a solid-state Cr2O3 powder that requires extra steps such as dispersion and filtration to fabricate inks. Annealing is unnecessary in our one-step ink fabrication, and we characterized the as-prepared chemical composition as follows: in Fig. 1(c), the Raman spectra of the colloids (180 °C, 190 °C, and 200 °C) and powder (220 °C) without the annealing process compared with crystallized Cr2O3 are demonstrated. The peak positions of crystallized Cr2O3 and the as-prepared powder at 344 (Eg), 396 (Eg), 599 (Eg) and 542(A1g) cm−1 are in agreement with bulk Cr2O3.31 The spectra of colloids prepared at lower temperatures exhibit a broaden Raman peak of A1g mode at 564 cm−1 with a slightly blue shift; besides, a strong peak and a very weak peak that appear at 1095 cm−1 and 893 cm−1 were assigned to the C–O stretching and C–C stretching modes of the ethanol solvent and organic byproduct;32 moreover, no Raman shift can be observed at 530 cm−1 and 850 cm−1, attributed to Cr–O–H bending and stretching modes of Cr(OH)3.33 This suggests that the hydrolysis process yielding Cr(OH)3 is avoided by using Cr(acac)3 as the precursor. To double confirm the chemistry of the as-prepared sample, X-ray photoelectron spectroscopy (XPS) was performed, shown in Fig. 1(d), and details of the XPS result are listed in Table S2.† The Cr 2p spectrum of the sample prepared at 190 °C shows two main peaks at 576.6 and 586.4 eV, which were respectively assigned to Cr 2p3/2 and Cr 2p1/2. Referring to Biesinger, et al., the peak value and FWHM of Cr 2p and O 1s are more similar to those of Cr2O3 than Cr(OH)3.34 From these results, we can deduce that Cr2O3 without Cr(OH)3 impurities was obtained by a solvothermal reaction at different temperatures.
Generally, the mass ratio of the pigment in inkjet inks is 5–10%; while that of our colloids is only up to 0.02%. To elevate the throughput of our method, the addition of Cr(acac)3 is gradually increased from 0.2 to 4.0 g in a 100 mL Teflon-lining autoclave. Fig. 1(e) displays the UV-Vis absorption spectra of the solvothermal product obtained with the addition of different amounts of Cr(acac)3 at 190 °C. While the optical properties of the synthetic ink obtained with reagents considerably exceeding the saturation limit at room temperature were similar, a significant change is observed when the addition is increased to 4.0 g. This changed spectrum shows a similar absorption to Cr(acac)3 at 580 nm and no 4A2g to 4T2g absorption of Cr2O3 at 610 nm.35 It proves that the solvothermal reaction can tolerant a maximum addition of Cr(acac)3 up to 2.0 g due to the enhancement of solubility and reactivity at high temperatures and pressures of solvothermal conditions, but the reaction will not be effectively conducted when the addition of Cr(acac)3 reaches 4.0 g.
As mentioned above, acetylacetone act as a capping ligand to enhance the solubility of Cr2O3 particles in ethanol. The mass ratio and thermal stability of the ligand are revealed by thermogravimetric analysis (TGA) of the dried sample. In Fig. 2(a), a two-step weight loss process is found in atmosphere with the temperature increasing from 20 to 1000 °C at a rate of 5 °C min−1. The first minor weight loss of 2.4% is caused by the desorption of solvent molecules. The main weight loss at 200–460 °C is assumed to be due to the decomposition of the organic moiety. To further confirm our assumption, the sample was treated at 60, 250, and 500 °C for 2 h, and their Fourier-transform infrared (FTIR) transmittance spectra are illustrated in Fig. 2(b). After annealing at 250 or 500 °C, the sample exhibits four absorption peaks at 414, 445, 579 and 635 cm−1, which were assigned to the inter-atomic vibration mode of commercial Cr2O3.36 However, the sample dried at 60 °C shows not only absorption of commercial Cr2O3, but also similar absorption peaks to Cr(acac)3, including CO stretching (1576 cm−1), CC + νCO stretching (1526 cm−1), C–H bending (1320-1470 cm−1), and C–C + C–O stretching (1281 cm−1). Besides, two extra peaks located at 1059 cm−1 and 1099 cm−1 were assigned to C–O stretching, and this C–O bond can only come from ethanol.32 Moreover, the strength of the wide absorption band at 3459 cm−1 indicates the amount of absorbed water of each sample. Therefore, it is revealed that, besides Cr2O3, the solvothermal product is composed of acetylacetone, ethanol and absorbed water, which can be eliminated at temperatures above 250 °C. The X-ray diffraction (XRD) patterns are displayed in Fig. 2(d). All XRD peaks of the sample annealed at 500 °C can be indexed to Cr2O3 (JCPDS card # 85-0869), while upon annealing at lower temperatures, amorphous Cr2O3 was obtained instead of crystalline Cr2O3. Accordingly, amorphous Cr2O3 capped by acetylacetone and ethanol is the chemical composition of the as-prepared colloidal particles.
As-prepared colloids were concentrated by rotary evaporation, and diethylene glycol diethyl ether was added to adjust the viscosity and surface tension to 5 mPa s and 25.8 mN m−1 suitable for ink printing, thus the chromium oxide-based colloidal ink was obtained. The whole fabrication process of this ink is a single bottom-up solvothermal method followed by a simple adjustment of the rheological parameter, which can be considered as a one-step process.
The dispersion stability of the colloidal ink compared with the conventional top-down ball-milled ink is demonstrated by an analytical centrifuge technology, which allows instant measurement of the transmittance of light in different positions of cuvettes as a function of time.37,38 The data are displayed as a function of the radial position, as distance from the center of the rotation. The progression of the transmission profiles contains the information on the kinetics of the sediment process.39Fig. 3(a) shows the series of transmission vs. position profiles obtained for top-down ink at 4000 rpm with 30 s recording interval for 5 h to simulate an equivalent natural sedimentation for 2.5 years. Throughout the sedimentation process, the air–liquid boundary remains at the radial position, 107 mm from the center of centrifugation. The first profile exhibits a low transmittance (approx. 2%) and shows no liquid–solid boundary. With the centrifugal force applied to the top-down ink, the transmittance close to the center is gradually increasing up to 90%; the liquid–solid boundary moves simultaneously from the left to the right, and stabilizes at 128 mm till the last profile, indicating a complete sedimentation process from the homogeneous phase to the separated phase. The optical images of inks after centrifugation are illustrated in Fig. 3(b), and the SEM image of the ball-milled Cr2O3 particles is shown in Fig. S4(d).† In contrast, the profiles of our colloidal ink in Fig. 3(c) are constant during the characterization. The higher transmittance profiles were recorded using a solvothermal product at 190 °C in Fig. S3,† which is similar to the ink, except that the air-liquid boundary is right shifted due to the evaporation of ethanol and a slightly overall decrease in transmittance due to the increase in the concentration. From these results, it can be observed that our colloidal ink is promising to avoid sedimentation and maintain its homogeneity for at least 2.5 years. In Fig. 3(d), the ‘instability index’ of both samples was calculated using the delivered software (SepView 6.0; LUM, Berlin, Germany). The value of the index is a dimensionless number between 0 (very stable) and 1 (very unstable).40 The mathematical detail is given by Detloff et al.41 The instability index of the top-down ink is approximately 1, at the time of 4000 s, and the sedimentation of the Cr2O3 particles is over. The equivalent natural duration is approximate 100 days. However, the colloidal ink possesses an instability index of 0 during the 2.5 year simulation.
A direct-write inkjet system JetLab®II (MicroFab Technologies) was used to deposit the Cr2O3 colloidal ink onto nylon fabrics. In Fig. 4(a), the ink fabrication and inkjet printing application are schematically depicted: printable colloidal ink was obtained by solvothermal treatment of Cr(acac)3 followed by concentration to adjust its rheological parameter and the mass ratio of the pigment. This ink can be patterned on fabrics via inkjet printing technology. The morphology of the patterned area was characterized by SEM, as shown in Fig. 4(b). As can be observed, polydisperse Cr2O3 particles are uniformly distributed on the polyurethane layer of the fabrics. The SEM-EDS elemental mapping of Cr in Fig. 4(c) illustrates the uniformity and continuity of Cr elements within the printed pattern. The optical image of the printed pattern on PET and nylon fabrics is shown in Fig. S4.†
Fig. 4(d) compares the Vis-NIR reflectance spectra of the printed pattern and Scindapsus leaves. The Scindapsus leaf exhibits typical spectral characteristics of green leaves: the reflection peak is located around 550 nm, called the ‘green apex’; the steep inclination of reflectance appears between 680 and 780 nm, called the ‘red edge’; the high reflectance of approximately 50% in the range of 780 to 1300 nm is called the ‘near infrared plateau’; four absorption bands situated at 980, 1200, 1400 and 1900 nm are assigned to the combination and overtone vibration of abundant water molecules inside the leaves. Similar characteristics can be observed in the reflectance curve of the printed pattern. The ‘green apex’ and ‘red edge’ of printed pattern is caused by the absorption of Cr2O3, and the Cr2O3 particles provide a high reflectance in the range of 800 to 1300 that closely match the ‘near infrared plateau’ of leaves; besides, in the longer wavelength, four water absorption bands can be observed owing to the hydrophilic organic ligands capping on the surface of amorphous Cr2O3 particles. However, in detail, the intrinsic absorbance of Cr2O3 is slightly different from that of chlorophyll, which is the main contribution to the reflectance of green leaves in the visible range. On the one hand, the ‘green apex’ of Cr2O3 is blue-shifted to 535 nm; on the other hand, the slope of ‘red edge’ of Cr2O3 is much lower than that of leaves. In the near infrared range, two extra absorption bands at 1700 and 2300 nm are caused by the polyurethane layer on the fabrics. Even though, the spectral correlation coefficients42 between the printed pattern and Scindapsus leaves in the range of 400–2500 nm is up to 0.9043. It is worthy to mention that the coefficients in the range of 400–680 nm and 680–1300 nm are up to 0.9203 and 0.9806 respectively.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1na00244a |
This journal is © The Royal Society of Chemistry 2021 |