Guizhong Tian,
Dongliang Fan,
Xiaoming Feng and
Honggen Zhou*
College of Mechanical Engineering, Jiangsu Provincial Key Laboratory of Advanced Manufacturing for Marine Mechanical Equipment, Jiangsu University of Science and Technology, Zhenjiang, P. R. China. E-mail: justtgz@163.com
First published on 18th January 2021
In the past decades, drag-reduction surfaces have attracted more and more attention due to their potentiality and wide applications in various fields such as traffic, energy transportation, agriculture, textile industry, and military. However, there are still some drag-reduction materials that need to be deeply explored. Fortunately, natural creatures always have the best properties after long-term evolution; aquatic organisms have diversified surface microstructures and drag-reducing materials, which provide design templates for the development of thriving artificial underwater drag-reduction materials. Aquatic animals are tamed by the current while fighting against the water, and thus have excellent drag reduction that is unparalleled in water. Inspired by biological principles, using aquatic animals as a bionic object to develop and reduce frictional resistance in fluids has attracted more attention in the past few years. More and more aquatic animals bring new inspiration for drag-reduction surfaces and a tremendous amount of research effort has been put into the study of surface drag-reduction, with an aim to seek the surface structure with the best drag-reduction effect and explore the drag-reduction mechanism. This present paper reviews the research on drag-reduction surfaces inspired by aquatic animals, including sharks, dolphins, and other aquatic animals. Aquatic animals as bionic objects are described in detail, with a discussion on the drag-reduction mechanism and drag-reduction effect to understand the development of underwater drag-reduction fully. In bionic manufacturing, the effective combination of various preparation methods is summarized. Moreover, bionic surfaces are briefly explained in terms of traffic, energy sources, sports, and agriculture. In the end, both existing problems in bionic research and future research prospects are proposed. This paper may provide a better and more comprehensive understanding of the current research status of aquatic animals-inspired drag reduction.
As we know, the living environment of most aquatic animals is liquid water medium for physiological activities. The interface between the water environment and the body surface is crucial for both the physiology and hydrodynamic functions of aquatic animals in water. Oxygen, ions, and carbon dioxide exchange occurs around the surface of the aquatic animals' body tissues to maintain the basic physiological activities.1 For the hydrodynamic functions of aquatic animals, surface texture and body structure have potential mechanisms for drag reduction.1,2 Aquatic animals need to consume the most energy to overcome surface resistance during underwater navigation and transportation, and have the function of drag reduction in long evolution and natural selection owing to the physical challenge of motion in water.
The countermeasures are rough as follows: (1) friction drag and viscous drag caused by direct contact of the skin surface with fluids. Different kinds of aquatic animals have different special responses to overcome these obstacles, such as shark's scales and dolphin's flexible compliant skin.3 Furthermore, mucus covering the surface texture of aquatic animals gives a slippery feeling, which has always been considered as an indispensable factor in reducing the frictional drag and viscous drag of aquatic animals. Tian et al. utilized the DSD/SST method to simulate and propose that mucus also has the effect of enhancing thrust and reducing noise.4 The combination of scales and mucus on aquatic animals' skin protects them from being scratched by sharp objects underwater and swims and wears in the water for a long time, resists parasites, and plays a clean and antifouling effect. (2) The pressure drag exists between the head and the tail. In general, the streamline of the aquatic animals' body greatly reduces the fluid pressure drag due to the weakening of the negative vortex effect or avoiding the formation of negative vortices. Research has indicated that shark scales and flexible skin seem to be able to reduce pressure drag through passive flow control mechanisms. The skin and streamlined body control the vortex to increase the fluid velocity in the boundary layer, thereby reducing separation and thus reducing pressure drag.3,5 Aquatic animals not only passively reduce drag in the streamline and interface performance but also have an amazing cruise strategy during active swimming.
With the expansion of marine operations and exploration, the technical improvement of underwater drag reduction is necessary. Aquatic animals have been used as a source of inspiration for many vehicles, such as ships, aviation, submarines, and underwater operating equipment.6 The main reasons are their adaptability to environmental changes underwater and the ability to self-heal/correct the system.7 Cruising aquatic animals can utilize the surrounding environment to save energy. Also, the energy consumption of fish organisms in water is different from common sense.8 During the active motion of aquatic animals, they accelerate intermittently, then constantly maintain the cruise speed, and alternately climb and sink forward.9,10 Moreover, biological aquatic animals are “stingy” with their energy while adapting to underwater activities and their cruising strategy is to spend the least energy to reach the maximum distance of sailing from an evolutionary perspective. Compared to large-sized sharks and dolphins, small-sized aquatic animals seem to have insufficient energy to resist turbulent water currents and are eliminated by the environment. On the contrary, Fletcher et al. explained why some smaller fish (flatfish) could maintain stable motion in turbulent river water. Small-sized fish utilize a non-smooth riverbed base with a low-velocity thin layer cruising strategy, which is close to the river bottom, to reduce their energy consumption.11 In the experiment, aquatic animals utilized less oxygen in high-turbulence compared with low-turbulence flow at medium and high swimming speeds, i.e., energy consumption is weakened.8 Aquatic animals not only utilize the turbulent flow state but also borrow the disturbance generated by other large moving objects, which changes their body motion by staying behind the hull and ‘synchronize’ with the current vortex, thereby reducing energy consumption. This behavior is called Karman gaiting.1,12,13 Passive drag reduction and adaptive active movement provide survival advantages for aquatic animals, also bringing new ideas and inspiration to different fields of research.
In recent years, with the discovery of other biomorphic phenomena at different scales, the traditional view of drag reduction on smooth surfaces has been questioned, while the bionic surface of drag reduction inspired by aquatic animals has been extensively studied and experimented. Surface drag reduction emphasizes the actual value in applications, including traffic, energy transportation, agriculture, textile industry, military, sport, and industry. So far, there have been many research results of bionic drag reduction from aquatic animals as bionic prototypes, which can be roughly divided into three categories: sharks, dolphins, and other aquatic animals.
Until now, some review articles on bio-inspired drag-reducing surface have been published.14–17 However, the discussions focusing on the development of the aquatic animals-inspired drag-reduction surfaces are relatively rare. In this review, drag-reduction biological prototypes represented by sharks and dolphins, the latest signs of progress related to biology, drag-reduction surfaces, drag-reduction mechanisms, manufacturing, and applications are summarized. In this review, we aim to discuss the recent developments in the thriving artificial drag-reduction materials inspired by aquatic animals. This review is mainly composed of five sections. Section 2 presents the drag-reduction surfaces inspired by aquatic animals in detail and summarized their drag-reduction mechanism. In the following Section 3, some typical bionic drag-reduction surface processing and manufacturing methods are described. Then, in Section 4, the applications of bionic drag-reduction surfaces in practical engineering are briefly described. In the final Section 5, the problems and development direction of future research on bionic drag-reduction surfaces are proposed and addressed. This review may provide a better comprehension of the current research status of aquatic animals-inspired drag reduction surfaces.
Biological prototypes | Morphology | Research methods | Drag reduction mechanism | Drag reduction rate |
---|---|---|---|---|
Rainbow trout (Oncorhynchus mykiss)1,12,13,18,19 | Swimming fish surface | The particle image velocimetry (PIV) technique | Flow separation control20–29 | —19 |
The sailfish (Istiophorus platypterus)30 | V-shaped protrusions pointing downstream | An open-circuit suction-type wind tunnel and floating element apparatus | Without obvious drag reduction effect | —30 |
Boxfish | The shape of the carapace in boxfishes | Computational fluid dynamics simulations | Destabilizing flow over the boxfish's body promotes manoeuvrability | The drag coefficient of about 0.1531 |
Fossil of sharks11,32,33 | Riblets | Examine the diverse adaptions and review the few attempts | Streamlined and separated control34 | —11 |
Fossil of sharks | Shark scales | Analyzed the fossil record of shark scales | 62% as drag reduction scales | —32 |
Hawaiian stream fish (Sicyopterus stimpsoni) | Adsorption climbing | Climbing trials up artificial waterfalls | Low head height exposed to high fluidity | —35 |
European sea bass (Dicentrarchus labrax) | Fish scale pattern | A flow channel mimic and computational fluid dynamics simulations | Low-speed and high-speed streaks inside the boundary layer and delay transition36–38 | 9% (20 cm s−1)39 |
The fish (Ctenopharyngodon idellus)40,41 | Geometric structure of crescent-like ridge | Numerical simulations and theoretical calculations | The “water-trapping” effect40–42 | 3.014% (0.66 m s−1)41 |
The bonnethead shark (Sphyrna tiburo) | The flexible 3D printed shark skin | 3D printed shark skin under dynamic conditions | A leading-edge vortex with greater vorticity than the smooth control | 6.6%43 |
Shark | Simulated shark denticle | Numerical simulations and optimization | Wake vortex suppressed1,12,44–48 | —49 |
The shortfin mako (Isurus oxyrinchus)5,20,27,43,50–53 | Shark skin | Time-resolved digital particle image velocimetry (TR-DPIV) | Scale bristling controls flow separation5,27,50,52 | —36 |
A male shortfin mako shark | Flexible shark skin foil | Digital particle image velocimetry (DPIV) and control shark skin movement | Denticles promote enhanced leading-edge suction | 12.3%53 |
Swimming bottlenose dolphins (Tursiops truncatus)54,55 | Dolphin skin | Digital particle image velocimetry (DPIV) | Anisotropic compliant wall and intermittent wave motion56–60 | —54 |
Odontocetes | The ridged skin | Silicone moulding compound to make moulds | Smooth skin and flexibility61 | —62 |
Fig. 1 (a) The Mako shark. (b) SEM of the non-bristled scales is replicated into riblets. Reproduced from ref. 5 with permission from IOP Publishing, copyright 2017. (c) Schematic picture of the riblets. Reproduced from ref. 50 with permission from the Royal Society, copyright 2018. (d) SEM of the bristled scales is replicated into denticles and attached to the bionic surface of the flexible substrate. Reproduced from ref. 5 with permission from IOP Publishing, copyright 2017. (e) Schematic picture of the denticles with 3D printing. Reproduced from ref. 43 with permission from the Company of Biologists Ltd, copyright 2014. |
However, regular grooves with triangular or rectangular cross-sections, called riblets, are utilized to simplify the dermal denticles of shark's surface (Fig. 1(b)) and these replicate riblets are also subjected to extensive hydrodynamic and aerodynamic tests to explain the drag-reduction mechanisms. Initially, the surface imaging technology of fish skin has been constantly developed, such as scanning electron microscopy (SEM),64 microcomputed tomography (μCT), gel-based surface profilometry, and histology,65 based on which models of real shark denticles have been recreated and tested. Besides, numerical simulation has also been widely used to better understand the flow field around shark skin. The two forms of replicating the shark's skin surface are described in the following paragraphs, namely, riblets and denticles.
Fig. 2 (a) The typical cross-sectional geometries of riblets with‘ blade’,‘ sawtooth’, and ‘scalloped’ geometries. (b) Drag change rate as a function of the dimensionless parameters of riblets spacing (s), height (h), and thickness (t). The spacing and height of the riblets are the keys to the drag reduction rate, while the thickness does not seem to have any effect. The optimal spacing s+ = 15–20, height h+ ≈ 8–10, and thickness t+ = small. Compared with the oil fluid medium, the height and spacing have a strong correlation with the drag reduction rate. The optimal ratio of spacing and height gives a ratio of h/s ≈ 0.5. Reproduced from ref. 74 with permission from Cambridge University Press, copyright 2014. (c) Blade geometry shows the greatest drag reduction (11.6%). The optimization of riblet spacing (s+ = 25.3) makes the large-scale vortex lift from the wall and the small-scale vortex acts on the groove to reduce the resistance. The increase in the spacing (s+ = 41.2) makes the large vortex ‘slide down’ into the inner wall. Reproduced from ref. 69 with permission from Academic Press Inc., copyright 2016. |
Considering different riblet geometry and flow channel conditions, a better experimental comparison can be made and the dimensionless parameters (denoted by the + symbol) in terms of wall surface are summarized. The riblet spacing (s), height (h), thickness (t), and boundary layer thickness (δ) are defined as:
s+ = s/lv | (1) |
h+ = h/lv | (2) |
t+ = t/lv | (3) |
δ+ = δ/lv | (4) |
The wall unit lv is defined as lv = v/uτ, with uτ, the friction velocity, , τw being the total stress at the rough wall, ρ as the density of the fluid, and v is the kinematic viscosity of the liquid.
Velocity distribution in the logarithmic layer in the boundary layer is found to follow the law of logarithmic arrangement; thus, it is utilized to characterize the friction velocity of the boundary layer. In smooth pipes, the universal logarithmic law is written as
(5) |
(6) |
Using the rough function ΔU+can intuitively express the drag reduction effect of the groove surface relative to the smooth surface.73 When ΔU+ is positive, the velocity distribution shifts upwards and the drag is less than the corresponding smooth wall. Conversely, when ΔU+is negative, the riblet is considered to have a drag reduction function and its size is utilized to evaluate the drag reduction effect.71 The bionic riblets are optimized and described because of their implied excellent drag reduction performance. In this process, why a non-smooth surface, such as a groove, reduces drag compared to the smooth surface is explored and discussed by researchers. A more profound understanding of the role and function of these surfaces as well as various drag-reduction mechanisms are discussed in the next section.
Fig. 3 (a) Flat boundary layer structure. x = 0 as the starting point for the development of the boundary layer. Reproduced from ref. 17 with permission from American Society of Mechanical Engineers (ASME), copyright 2016. (b) Regional division and functional representation of the mean velocity profile of a smooth-flat-plate boundary layer. Reproduced from ref. 17 with permission from American Society of Mechanical Engineers (ASME), copyright 2016. (c) The schematic diagram of the velocity profile along the flow direction (left) and the span direction (right) at the crest and trough of the riblet wall. A hollow circle represents the virtual origin. Reproduced from ref. 78 with permission from Cambridge University Press, copyright 2019. (d) The evolution from large-scale vortex to a small-scale vortex. Reproduced from ref. 79 with permission from Elsevier BV, copyright 2016. (e) Comparison of average velocity profile in the boundary layer between the smooth plate and riblet. Reproduced from ref. 73 with permission from Chinese Journal of Aeronautics, copyright 2019. |
The logarithmic layers of smooth surfaces and riblets are defined by eqn (5) and (6). On a practical level, the cross-stream translation of the streamwise vortices is impeded by the small riblets that cover the surface of the sharks. This directly affects the thickening of the boundary layer and the Reynolds shear stress decreased; thus, drag reduction reduced. However, the mechanism of riblet surface drag-reduction in the turbulent boundary layer is complex and the entirety of the phenomena is not yet fully explained. In theoretical research, an explanation of the drag-reduction mechanism of riblets in laminar flow conditions goes by the name of ‘the protruding height theory’ in the fluid mechanics' community, which has been known for a long time.15,76 As the riblets protrude into the flow field, for protrusions smaller than y+ = 5 (Fig. 3(b)), viscous flow theory can be used to calculate the flow around very small riblets.77
The drag increases instead of decreasing due to the interaction between riblets and vortexes. The reason for drag reduction is that the presence of vortexes increases the thickness of the viscosity underlying layer, so the flow tends to more stable and momentum exchange is suppressed. As opposed to boundary-layer growth, drag reduction was evaluated more quantitatively by the protruding height theory. The velocity gradient has been used to calculate the average velocity at different heights of the laminar flow area on the surface of the riblet and they are compared with that of the plate flow. For laminar flow, the effective streamwise protrusion height h has been defined as the distance between the apparent origin and the riblet tip (Fig. 3(c)) to determine how far the riblet tips protrude into the boundary layer. In cross-stream, the virtual origin is closer to the riblet tips than for longitudinal flow. The effective cross-stream protrusion height, hz, can also be defined in the same way. For any riblet geometry, hx − hz has been proposed to express the measure that the riblet geometry reduces the transverse vortex under low Reynolds number flows.22 It is more difficult to laterally move than move longitudinally in the riblet when differences between cross-stream protrusion height and streamwise protrusion height (hx − hz) exist. In this way, momentum transfer and shear stress are reduced by hampering the crossflow.
The occurrence of vortex ejection into the outer boundary layers can be reduced by impeding the cross-stream translation of the streamwise vortices, and thereby, momentum exchange is suppressed. High-speed flow lumps approaching the surface into the low-speed regions, called sweeps, and low-speed flow moving away from the surface into the high-speed regions of the flow, called ejections, constitute the strong momentum exchange in the turbulent boundary layer.80 Yang et al. supposed that the riblets directly affect the ejection (Q2) and sweep (Q4) events near the wall, especially the Q4 events, which reduced the amplitude of the spanwise vorticity,81 thereby dampening the momentum exchange between the proximal and outer regions of the turbulent boundary layer to reduce the drag (Fig. 3(d)).
Vortices that are formed on the ridge surface play a crucial role. Higher velocity vortices are distributed at the top of the riblets and this localized area experiences high-shear stresses. Low-shear stresses are produced in the valleys of the riblets. However, the vortices split into some secondary vortex that entered the riblet valleys transiently. This secondary vortex, such as ‘bearing’, effectively weakens the ability of momentum exchange and the event of ejecting low-speed flow is diminished. Also, the ‘bearing’ has been interpreted to change sliding friction into rolling friction with less drag. The vortex is embedded so that the fluid passes through the surface and produces partial slippage, thereby leading to higher momentum adjacent to the surface.82,83 It also plays a role in the stable boundary layer and reduces drag between the fluid and the wall. This explanation has been later corroborated.84 The suppression of lateral fluctuations and the capture of small-scale vortices are used to explain the drag reduction of the riblets;85 also, the complexity of the shark scales is considered to be due to the simplified riblet only, which implied drag reduction mechanism; thus, real and highly similar shark skins, whose surface is covered by denticles, have also been hydrodynamically tested to explain the reason for shark skin drag reduction.
Fig. 4 (a) Three-dimensional reconstructed micro-CT denticle model of a mako shark (Isurus oxyrinchus). Reproduced from ref. 43 with permission from Company of Biologists Ltd, copyright 2014. (b) Scanning electron microscopy (SEM) image of dermal dentin with drag reduction. Reproduced from ref. 33 with permission from Inter-Research, copyright 2017. (c) Parameters of denticles arranged linearly on the membrane substrate. The depth of the anchor (AD), the spacing between two adjacent denticles along the stream-wise direction (SS), and the spacing between two adjacent denticles along the lateral direction (SL). Reproduced from ref. 43 with permission from Inter-Research, copyright 2014. (d) Surface profilometry images from shark skin in different parts. Reproduced from ref. 65 with permission from John Wiley and Sons Inc., copyright 2018. |
Large diversities exist in the density of denticles, morphology, size, shape, and direction along the body of the shark (Fig. 4(c)). The different topography on the shark's skin seems to imply the shark's superior hydrodynamic function. The distribution of shark denticles has been studied to show a higher density on the dorsal and ventral sides of the body and the highest angular deviations were discovered by Díez, Soto, and Blanco.51 The details concerning the effect of denticle density on the skin stiffness and toughness can be found in the paper by Creager and Porter.88 By measuring the mechanical properties of young sharks' skin in different areas, the paper proposed that the denticle density increases the stiffness while decreasing the toughness; however, the ultimate tensile strength is not affected. Another quantified shark skin has been discussed by Ankhelyi et al.,65 who quantified the surface roughness of the shark surface and reconstructed the three-dimensional (3D) denticle structure by micro-CT scanning, gel-based surface profilometry, and histology (Fig. 4(d)). The sharkskin of different parts has different functions. Also, the reason for the unevenness of shark skin is believed to be to resist water erosion and increase the swimming speed. Therefore, the potential hydrodynamic drag-reduction mechanism of shark teeth is introduced in the next chapter.
Fig. 5 (a) Optimization of shark single denticle. The flow velocity of the optimized denticle in the wake area is more uniform. Also, the denticles act as vortex generators to energize the boundary layer to reduce the drag. Reproduced from ref. 89 with permission from IOP Publishing Ltd, copyright 2019. (b) Flexible shark skin and bristled shark denticles (magnified 40 times). Reproduced from ref. 36 with permission from Marine Technology Society Inc., copyright 2008. (c) The evolution of fluid in the fish-spindle form. Laminar flow to turbulent flow and then to boundary layer separation to form a wake area. Comparing the non-smooth surface on the axis with the smooth surface under the axis, it has been found that the denticles control the separation of the boundary layer to decrease the wake area, thereby reducing the pressure drag. Reproduced from ref. 11 with permission from the Royal Society, copyright 2014. |
Previous research has shown that the increase in the thrust force appears to be related to the existence of a strong leading-edge vortex attached closely to the foil surface.53 By comparing the rigid plate foil and the flexible foil with the denticles sanded off the dermis by a mechanical slapping device that mimics the movement of a real shark, Oeffner and Lauder explain that the leading of the vortex is closer to the real shark skin. Thus, skin denticles play a role in promoting enhanced suction of the leading of vortexes to increase the swimming speed.53 The leading of vortex is of benefit to shark swimming, which had been confirmed later.43 Compared with the smooth control model, the 3D-printed shark skin has better vorticity at the leading of the vortex; thus, the swimming speed is increased and the energy consumption is reduced. Also, when the denticles' periodicity exceeds 13 (expressed in-wall units), this behavior becomes consistent with the riblets, resulting in an increase in the drag. On this basis, the effect of denticle spacing and adjacent denticle arrangement has been studied.90 The staggered-overlapped pattern of shark denticles is considered to be more conducive for improve the swimming performance. Later, the denticle size and swimming speed dramatically reflect onto the hydrodynamic effect of the shark denticle, as shown experimentally, which concluded that smaller denticles are beneficial for drag reduction at a higher speed.63 Consequently, the vortex generated by shark denticles may play an important role in the drag reduction of active shark navigation.91
Bristled shark denticles can be used as vortex generators to control flow separation. The mechanism of flow separation controlled by a vortex generator is different from that controlled by a traditional vortex generator. The design of shark denticle-bioinspired structures for aerodynamics are discussed.46,49 Shark denticles are regarded as vortex generators to control flow separation in energizing the boundary layer by numerical simulation. The size, shape, and orientation of the denticles are all factors that affect the boundary layer to reduce the drag. The passive mechanism for controlling flow separation has been provided by vortex generators.52 Denticles are supposed to bristle passively in the backflow region near or downstream of the separation point. Research demonstrates that denticles play a similar role as special vortex generators in energizing the boundary layer to control flow separation. When the flow meets vortex generators, streamwise vortexes are generated in the downstream and high momentum turbulent energy is mixed in the boundary layer. A large number of vortexes act on the denticle structure to reduce drag.
Research has shown that these particular features of shark skin can reduce drag through passive flow control mechanisms.36 Passive flow separates are utilized to explain the drag reduction mechanism of shark denticles and the drag is reduced by delaying the transition from laminar to turbulent flow. Passive flow separation driven by the bristling of this flexibility of individual denticles has been studied. Pressure drag occurs when the flow separates. Also, flow separation can be controlled by the bristling capability of flexible denticles, thereby reducing the pressure drag in the opposite direction of the body movement.20 Also, the most elastic denticles are located on the side of the shark body and downstream of the gills, which have flow separation control. The principle of separation control of shark denticles under various strengths of adverse pressure gradient is explained by Afroz et al. The passive bristling of shark denticles is beneficial for drag reduction.5
The reason for the passive bristling of shark denticles in reversing the flows has been described by Du Clos et al., who explained the downward backflow between the denticles and the vortex above the denticles were associated with passive bristling by a high-speed camera.50 Some adverse factors, such as backflow, can be inhibited by the passive bristling of shark denticles. The study suggested that shark skin denticles may absorb the negative energy of backflow by passive bristling and delay the onset of turbulence in the boundary layer. In general, the lateral riblets produced by shark skin trap small-scale vortices generated by large vortices between them, thereby forming a local slip on the surface, and the vortices generated on the denticles allow the turbulent boundary layer to reduce the possibility of separation and minimize the pressure drag. However, in fact, the mechanism by which shark denticles reduce drag is not well understood, similar to the riblets of shark. Dynamic or static perspective on drag reduction can have a new discovery, such as in dolphin skin folds and compliance in water with sharks, as widely discussed.
Regarding the mechanism of dolphin drag reduction, research shows that the surface of a dolphin's skin is as flexible as the surface of a shark. Also, the viscoelastic properties of the surface can result in a compliant surface that can absorb energy from the flow and delay transition from laminar to the turbulent boundary layer.38,94–96 Also, maintaining the turbulent flow of the boundary layer across the body of the dolphin is the key to reducing the drag, while the smooth and compliant skin of the dolphin is to maintain the turbulent boundary layer without separating.97,98 The paradox about dolphins is gradually explained in terms of dolphins' skin drag reduction. Dolphin drag-reduction mechanisms increase the efficiency of movement and the underwater creatures require less power.
The propulsion generated by the dolphin's movement is also utilized to explain the paradox. Dolphins are found to swim faster than 11 meters per second. To measure the thrust generated by large dolphins, the wake of the dolphins was visualized by using the DPIV (digital particle image velocimetry) method.54 Unlike the traditional PIV method, bubbles are used as tracking particles for DPIV (Fig. 6(d)). The measurement results show that the dolphin produces 700 N of driving force during small amplitude swimming and 1468 N of driving force during large amplitude starts. Thus, the dolphins' explosive power contradicts the paradox. For actively swimming dolphins, rapid movement causes the boundary layer of the whole body to become thinner; thus, the frictional drag increases and during periodic violent swings, it will deviate from its streamlined shape to produce pressure drag. In fact, the behavioral patterns of diving mammals and birds confirm that energy can be saved by long-term periodic gliding and dolphins have good physical adaptability to breath-hold diving.59,101 The drag reduced by moving through the air is greater than the energy cost of jumping. Thereby, dolphins have superb locomotion strategies to conserve their energy (Fig. 7). In addition, morphological, hydrodynamic, and kinematic changes in pregnant dolphins were tested by Noren,55 who pointed out that the change in the body shape has a greater impact on the swimming speed of the dolphins and the side shows the excellent hydrodynamic advantage of the streamlined body shape of the dolphins (Fig. 6(c)).
Fig. 6 (a) Bottlenose dolphin (Tursiops truncatus) swimming on the water. (b) Flipper, dorsal fin, and flukes of dolphin streamlined design. Reproduced from ref. 99 with permission from Elsevier, copyright 2019. (c) Distribution of pressure coefficient (flow velocities Ue = 10 m s−1 and the turbulence intensity is 1%). Reproduced from ref. 100 with permission from Springer, copyright 2013. (d) Visualization of vortices created by swimming dolphins. Reproduced from ref. 54 with permission from Elsevier, copyright 2014. |
Fig. 7 (a) Schematic description of the swimming process of dolphins. Leap, burst, and coast as a fast dolphin sailing a loop. Reproduced from ref. 101 with permission from Oxford University Press, copyright 2002. (b) The speed diagram corresponding to the above picture. The dolphin leaps out of the water at a speed of Uf. When hopping into the water, the speed maintained is also Uf, to a shallow depth, and it begins to coast horizontally and gradually slows down until it reaches Ui, and then rapidly bursts to Uf to start the next round of leaping. Reproduced from ref. 101 with permission from Oxford University Press, copyright 2002. |
Either the effective drag reduction performance on the surface or the exquisite form of movement is utilizsed to explain the paradox. The basic premise of the focus and reason for dolphin hydrodynamic research is that dolphins maintain laminar boundary conditions.57,93,98 However, numerical simulations have concluded that the rigid surface of dolphins is mostly covered by the turbulent boundary layer and only a small part by the laminar flow.100 It seems that the role of dolphins' compliant skin is to maintain laminar flow and delay transition. In general, the boundary layer has been discussed and analyzed in drag reduction. Using the method of the boundary layer for anti-drag applications can be done using riblets, boundary layer heating, compliant surfaces, polymer additives, and boundary layer acceleration.57 Also, part of the mechanisms has been demonstrated in the dolphins' skin.
Fig. 8 (a) Dermal ridges and skin folds of a dolphin. Reproduced from ref. 3 with permission from IOP Publishing, copyright 2017. (b) Three-dimensional skin structure of a bottlenose dolphin. The surface of the skin is smooth and has no obvious bulges, and the traces of skin furrows and folds can be seen. Reproduced from ref. 62 with permission from the Royal Society, copyright 2019. (c) The distribution of dolphin fold skin throughout the body. Reproduced from ref. 3 with permission from IOP Publishing, copyright 2017. (d) Schematic picture of the internal imitation of a dolphin. Reproduced from ref. 56 with permission from IOP Publishing Ltd, copyright 2006. |
The hydrodynamic benefits of riblets parallel to the water flow that has appeared on the surfaces such as sharkskin have been well proven. Riblet-like structures have also been found in dolphins and dermal ridges can be visibly seen when a dolphin swims at high speed.3,102 The direction of ridge alignment is crucial for considerations of drag reduction.57 Dolphin grooves and shark grooves are arranged in different directions. The sinusoidal grooves formed by dolphin skin folds are perpendicular or horizontal to the water flow on the body. Theoretically, it is believed that the lateral groove induces the generation of secondary vortices, turning sliding friction into rolling friction, and the potential mechanism of reducing frictional drag.92 Furthermore, the water flow forms a sliding condition on the surface and induces turbulence augmentation in the boundary layer. Therefore, flow separation is correspondingly reduced and so is the potential mechanism of reducing the pressure difference drag.3
However, active control has been discussed in the context of swimming energy. The simulation found that the wave motion of swimming animals increased the frictional drag of their skin by 20%, the number of which is closely related to the geometry and movement.58 Whether active control is an effective drag-reduction mechanism has become a controversy. Extensive research has been carried out on passively compliant skin that does not require energy input to the drag reduction system. The artificial skin is replicated based on the structure of the dolphin's epidermis and dermis and the skin's passive viscoelastic properties, which has an excellent drag-reduction effect.98 The virtual model was used to simulate the flow around the dorsal fin of the harbour dolphin by Pavlov, which established the relationship between the surface morphology and local flow parameters can be used for the design of multi-plate anisotropic compliant walls (Fig. 9(b)).56 By measuring the viscoelastic properties of the coating, the effective range of the coating and the flow parameters are predicted and given, and the experimental results obtained are in good agreement with the case of broadband interaction at the low-speed compliance peak.61 Also, delaying the transition from laminar flow to turbulence is thought to be the result by which flexible skin reduces drag. The design of drag-reducing compliant coatings inspired by dolphins has been applied to the ship hulls. Also, combining the experimental and numerical techniques gives a drag reduction by almost 3% in the boundary layer.37 Consequently, any realistic modelling effort should consider the different coupled mechanism problems.
Fig. 9 (a) Compliant wall models. Reproduced from ref. 103 with permission from Cambridge University Press, copyright 2019. (b) Compliant wall structure and the simulation for the deformation of dolphin skin along with shear stress. Reproduced from ref. 56 with permission from IOP Publishing Ltd, copyright 2006. |
According to the boundary heating drag-reduction mechanism, a graphene composite material that simulates the elasticity and thermal conductivity of the dolphin skin is prepared by L. Tian et al., which found that the contact area between the material and the water beads did not increase significantly and the dynamic viscosity decreased, which were the reasons for drag reduction.109 Only when the fluid is heated instantly on the surface of the object, the reduction in the dynamic viscosity of the fluid will lead to the reduction in the drag. The simulation result of Peeters et al. has shown that instantaneous density and dynamic viscosity fluctuation are the reasons for drag reduction of the turbulent boundary layer.111 The dolphin with characteristic black back and white belly and aquatic routes have been considered by Hassanalian.108 For the effect of temperature on the surface resistance of the aquatic organisms, a flat plate with black and white color was used to simulate drag reduction on the dolphin surfaces. The results show that the temperature effect boundary layer is very effective for drag reduction and dolphins reduce the frictional drag of their skin by 7% (Fig. 10). The drag-reduction mechanism of boundary-layer heating is also reflected in migrating birds (albatross).107 This mechanism will improve the design by applying inspirational colors that can help the aircraft and vehicle to increase the endurance. Direct sunlight on the skin surface heats the boundary layer, which causes the dynamic viscosity and density of the water medium to change to reduce the drag. Consequently, the fish's color seems to play an important role in drag reduction. Shark or dolphin flexible skin of realistic modelling effort should consider a static move from dynamic and active to passive.
Fig. 10 (a) Schematic diagram of the thermal boundary layer over the wing. Reproduced from ref. 107 with permission from Elsevier Ltd, copyright 2017. (b) Schematic diagram of energy conservation in the heated boundary layer. Reproduced from ref. 108 with permission from Elsevier Ltd, copyright 2019. |
Regardless of the active movement or passive use of posture and internal compliance of the form and fins,44 it is the basic ability of aquatic animals to maintain the stability in complex three-dimensional turbulent waters. Flow adaptation and vortex capture are considered to be the main mechanisms of aquatic animals' drag reduction in water.112 However, fish are widely discussed as the most abundant aquatic animal. For instance, the fish behind the cylinder will remain stationary in a unique posture and movement form, which is known as Kármán gait.12 Also, in contrast to the need to overcome turbulent flow, the aquatic animals are able to extract energy from the vortices created by the environment to maintain downstream flow.13,44 Novati et al. conducted the experimental analysis of two self-propelled fish and found that the followers in the wake area used reinforcement learning to adapt to the leader's swimming kinematics in order to maintain a synchronized tandem manner. These motion patterns can reduce the follower's energy consumption by 30% and improve the swimming efficiency by 20%.113 The oxygen consumption of the fish during exercise was measured by;8 it was a surprise to find that fish consume less oxygen at high turbulence than at low turbulence at medium and high swimming speeds. The explanation for this is that it is not easy to think of fluid adaptation (Kármán gaiting) as a specific behavior in aquatic animals motion but rather to harness high turbulence energy that changes with time.8
The streamlined body optimizes the pressure gradient of the entire body so that the fluid body squeezes the back, abdomen, or side of the aquatic animals to a minimum, and also reduces the effect of differential pressure drag when swimming at high speed.11 The streamline has a rounded front and pointed rear, smooth surface, and slightly droplet shape; thus, good pressure gradient and laminar flow in water are regarded as the characteristics of a streamlined structure. For example, it is rare to see large undulations and sharp edges and corners on dolphins and sharks but smooth and regular surfaces. At the widest point of the fish, turbulence is induced, thus delaying the separation of the boundary layer. Blob et al. has a strong interest in the drag reduction of Hawaiian stream fish in the environment of climbing turbulent waterfalls. For the comparison of different characteristics of river fish, experimental research has found that lower head heights are connected with contact to high-flow regimes.35 The fluid flows backwards along with the streamlined head and the fluid in the boundary layer will gradually slow down and pressurize. If the flow is under pressure gradient, it will further decelerate. Finally, the kinetic energy of the fluid in the entire boundary layer is not enough to maintain the flow for a long time and cause separation. Studies have shown that fish are widely discussed as the most abundant aquatic animals' surface, which are covered with a non-smooth surface to delay separation, such as the grooved dolphin surface.21
On the other hand, the destruction of the streamlined structure of the aquatic animals will lead to an increase in the drag.55 Quicazan-Rubio et al. tested the negative impact of pregnancy physiology on fish.114 In the hydrodynamic experiment, the maximum volume increase caused by pregnancy physiology was about 43% (Fig. 11(a)). Also, the expansion of the abdomen during pregnancy leads to the expansion of the separation area of the tail and the tightening of the muscles, which makes the fish lose its flexibility; thus, the drag and flexibility of the fish are reduced.
Fig. 11 (a) The effect of the change in the pregnant fish body shape on the surrounding flow field. Reproduced from ref. 114 with permission from the Royal Society, copyright 2019. The morphological changes in the fish bottom cause the boundary layer to separate earlier due to pregnancy, thereby increasing the drag. (b) Cycloid scales and lateral line of fish (Rutilus rutilus). Reproduced from ref. 78 with permission from Cambridge University Press, copyright 2019. (c) Water-trapping effect of fish scales (Ctenopharyngodon idellus). Reproduced from ref. 41 with permission from Springer Verlag, copyright 2017. (d) The skin of sailfish. Reproduced from ref. 30 with permission from AIP Publishing, copyright 2008. (e) Scales of a paradise fish (Macropodus opercularis). Many bulges at the end of the scales. Reproduced from ref. 78 with permission from Cambridge University Press, copyright 2019. (f) The skin of filefish (N. septentrionalis). Reproduced from ref. 24 with permission from Wiley-VCH Verlag, copyright 2014. (g) The skin of fish (Carassius auratus). Reproduced from ref. 115 with permission from Science Press, copyright 2012. (h) Spines of the adult puffer. Reproduced from ref. 116 with permission from Wiley-Liss Inc., copyright 2020. |
The scales covered on the surface of the fish show a wide range of morphological diversity, which has also been found to have drag-reduction effect. The scales on most fish are cycloid and comb-shaped scales; the main difference is that there are several small comb-shaped spines on the tail end of the comb scales.78 The lateral line, as a sensory organ unique to fish and aquatic amphibians, is mainly distributed on the cycloid scales on both sides of the fish body. It is a result of a high degree of differentiation in the skin sensory organs, which can feel the function of water flow and the function of identifying and locating obstacles. Liao indicated that the lateral line of the body of the rainbow trout has a greater influence than the visual body kinematics in the vortexes street.1 It can be explained that the shoal of fish can feel a change in the water pressure and show a positive response.
Unlike the cycloid, the fish body can be covered with a large number of comb-shaped scales arranged regularly. The scales of bony fish (Ctenopharyngodon idellus) were analyzed through numerical simulations, which was thought to produce the “water-trapping” effect and to form surface synovial lubrication40 with frictional drag, which decreases by 3.014% when 0.66 m s−1 flow rate is tested.41 Staggered fish scales such as grooves may be associated with drag reduction, as demonstrated experimentally by Muthuramalingam et al., used the fish scales pattern (European sea bass) to simulate and compared with the result of the surface oil-flow experiment.39 It seems that high-speed and low-speed stripes are staggered on the fish scale, and low-speed stripes are mainly distributed in the central area of the scale, while high-speed stripes are distributed in the overlapping area of the scale. Inspired by the water film effect on the scales of the crocodile's abdomen, the hexagonal drag reduction marine board is replicated on the macrostructure and the drag reduction effect is best at 6.3% when the speed is 0.025 m s−1.42
In recent years, pufferfish have been extensively studied. Studying the paradox of boxfish swimming is not due to the bulky size of the boxfish that leads to increased flexibility. On the contrary, the posture changes the surrounding flow field and increases the flexibility.31 To further reveal the effect and flexibility of studying the drag reduction of puffer, Zhou, Cui, et al. established the 3D curved surface structure of pufferfish and expanded their surface into planes for analysis.117 Inspired by the body spines of the pufferfish,118,119 the simulation shows that the drag reduction rate of the non-smooth surface imitating the body spur of the puffer is 12.94% when the water velocity is 5 m s−1.116
However, the scales of some fish are also considered to have no drag reduction. There are many V-shaped protrusions on the skin of the fast-moving swordfish pointed downstream by Sagong et al.30 It is assumed that the V-shaped protrusion structure does not have the function of drag reduction under the simulation experiment. In addition, the filefish have a rough bony skin described by Cai et al.,24 which has anisotropic oil repellency on moist surfaces and explained that the oleophobic properties are from head to tail but show lipophilicity from tail to head. Fish skin with scales has a rich texture to achieve the best drag reduction effect but the mucus attached to the fish surface seems to have a coupled drag-reduction mechanism with the texture.
In recent years, riblets have been extensively studied, and fish mucus and riblets of fish are considered to have a coupling effect on drag reduction, thus affecting the structure of the flow field around the fish.130 The reason for the drag reduction of fish mucus is often explained by slip theory. Also, the mucus is sheared and stretched evenly in the near-wall region, which leads to the stretching of the near-wall stripes and the reduction of the strength of the quasi-flow vortex structure of the buffer layer. The weakening of these vortices causes a reduction in the momentum exchange of the high/low bands. The DSD/SST method is utilized to simulate fish (two-dimensional two-layer fluid model) wrapped in mucus swimming in a non-Newtonian fluid. The results show that fish mucus is a low-shear liquid with drag reduction, the effect of damping, and increasing propulsion.4 Inspired by the mucus secretion and storage system, Lee et al. explored a lubricating oil injection surface to increase the sustainability of the injected lubricant.120 It still maintains excellent drag-reduction capacity under high shear flow experiments and its drag reduction rate reaches about 18%, which provides a design idea that can maintain stable battery life while maintaining a high drag-reduction effect (Fig. 12(b)). As shown in Fig. 12(d), after the experiment, the distribution of the pigment on the fish can be obtained by alternating the low-speed and high-speed streaks. The boundary layer of the fluid under the action of scales and mucus appears to sink and converge in steps, such as the converging vortex and diversion in a riblet but it is different from the riblet in the scale.39
Fig. 12 (a) SEM and X-ray images of the morphological structure of mucus storage. Two pictures of loach on the left, two pictures of hagfish on the right. Reproduced from ref. 120 with permission from Royal Society of Chemistry, copyright 2019. (b) Schematic diagram of bionic surface slippage injected with mucus. (c) Scales from the central region of fish (Lepomis macrochirus). Reproduced from ref. 121 with permission from Elsevier GmbH, copyright 2016. (d) Fish scales and mucus work together to form streaks. Reproduced from ref. 39 with permission from Company of Biologists Ltd, copyright 2019. |
In addition to the hydrodynamic function, the mucus secreted by fish mucus cells also has the function of immunity, thus preventing the invasion of foreign bodies and pathogens, and maintaining the osmotic pressure of the body.131 Therefore, mucus is a highly multifunctional substance and has been the focus of research in recent years. At the same time, the viscosity also has a high drag reduction rate, leading to a fish surface that not only exhibits scale changes in the flow field structure but the drag reduction is also affected by the mucus. Whether or not mucus plays an important role in flow separation control has not been explained. Still, the mixing of mucus and water changes the density and viscosity of the flow medium in the boundary layer.
Manufacture methods | Morphology | Material | Reason for drag reduction | Drag reduction rate |
---|---|---|---|---|
Composite micro-imprinting method with subsequent electrodeposition | A durable, metallic surface with highly-ordered hierarchical structures | Polydimethylsiloxane (PDMS) nanomold, polymerization of a UV method | Air-layer effect/secondary vortex generation | 36%137 |
3D printed138 | The sinusoidal shape of the dermal ridges of the dolphin | 3D printing materials | Separation control to delay flow separation in turbulent boundary layers | —3 |
Direct micro-imprinting method | Hook-like scales | Toluene-diluted PDMS | Anisotropic oil repellence | —24 |
Laser engraving method139–143 | Shark inspired low-drag microstructured surface | Cast acrylic | Lifting and pinning vortices | 26%144 |
Lathe machining145–148 | Bionic pipelines with transverse microgrooves | Aluminum149 | Vortex ‘cushioning’ and ‘driving’ effects | 3.21%150 |
Spray-painting | The fish scales (Carassius auratus) | The substrate with the paint mixture | Slip and gas–solid contact instead of liquid–solid contact | 10%115 |
Coating25,151–153 | Self-texturing compliant bionic materials | ZnO and PDMS mesh modified with n-octadecane | Rolling friction instead of sliding friction | 49% (0.6 m s−1)154 |
3D printed | The fish (Ctenopharyngodon idellus) with delicate water-trapping microstructures | 3D printing materials | Microstructure produces a fluid-lubrication layer | 2.805% (0.66 m s−1)40 |
Magnetron sputtering | Riblets structured coatings | Nickel base alloy | The reduction of the wall shear stress | 4.9%155 |
Bio-replicated rolling method | Shark-fin-like superhydrophobic surface | Poly(dimethylsiloxane) (PDMS) and zinc oxide (ZnO) | The “air layer” formed86,156 | —157 |
Bio-replicated rolling method | Hark-skin-inspired micro-riblets | Polyvinyl chloride (PVC) and polyethene terephthalate (PET) films | — | —158 |
Micro-electrical discharge machining (micro-EDM) | Microgrooves | Soft gelatin gel | — | —159 |
Bio-replicated rolling method | Continuous shark-skin manufactured surface | A semi-cured coating | The ‘backflowing’ and vortex phenomenon is weakened45,160 | 11%161 |
High-speed wire electric discharge machining | Microgrooves | Metal plates | — | —162 |
Casting and spraying | Dual-function surface | Liquid polyurethane and 3-(aminopropyl)triethoxysilane (APTES) | Slip and gas–solid contact instead of liquid–solid contact | 36.7%64 |
The cold rolling process | The micro-dimples | Metal (Al/Cu) | Increase in water contact angles163 | 12%164 |
3D printing with anodic oxidation | Transverse microstructures | Nanoporous TiO2 films on Ti foils | Sliding friction changes to rolling friction | 40% (1.5 m s−1)91 |
Etching and coating | Microchannel with superhydrophobic | Zinc substrate | Slip and gas–solid contact instead of liquid–solid contact | 4%151 |
Micro-moulding technique | A nylon honeycomb microstructure coated with parylene C | Nylon and parylene C | Slip and gas–solid contact instead of liquid–solid contact149,165 | 36 ± 0.6%166 |
Photolithography, micro-moulding, and dip-transfer printing | Bio-inspired surface micropillar coating | Photoresist, silicone rubber, liquid polyurethane, and rigid polyurethane | Reduces flow separation but does not rely on hydrophobicity5,27 | Lift coefficient increase 25%–40%29 |
Gas-blowing process | Micro through-hole array by a flexible skin-like device | PDMS-treated polyamide screen | Gas–solid contact instead of liquid–solid contact, reduce vortex formation and flexibility167 | 34%51 |
Bio-replication rolling and coating technology | Bio-replication shark-skin by large-area fabrication | Rapid UV curable paint | Hydrophobicity and slip168 | 12%140 |
Direct micro-imprinting method | Bio-replicated shark skin with polymer additive | Polyacrylamide (PAM) and silicone rubber | Combined drag-reduction effect | 24.6% (8 m s−1) & 80% (polymer)169 |
Direct micro-imprinting method | Large-scale equal-proportional amplification bio-replication sharkskin | Solvent-swelling PDMS | — | 11%134 |
UV grafting process169 | Biomimetic riblet surfaces | The grafted PAM and PDMS | — | 14%170 |
Direct micro-imprinting method | Biomimetic shark surfaces | Epoxy resin and silicon rubber | Riblets and slip22 | 12.5%171 |
Direct micro-imprinting method140 | Large-proportional shrunken bio-replication of shark skin | The shrinkage of UV-cured material | — | 11%135 |
Bio-replicated rolling method140 | Continuous vivid shark-skin surface | Silicon rubber and original shark skin | — | —172 |
Direct micro-imprinting method | Transverse or longitudinal stretched shark-skin | Resin polymer and silicon rubber | The second vortexes are generated, gas–solid contact instead of liquid–solid contact and slip79 | 14%136 |
3D printed43 | A textured surface with different shark-skin scale orientation | Acrylonitrile butadiene styrene (ABS) | Less energy exchange between the fluid layers173 | 9%174 |
High precision milling145 | Micro/nano-texture with biocompatibility | Ti-6Al-4V | — | —145 |
Nanosecond pulse laser process175,176 | Riblets on a wind turbine airfoil | — | Separation control and boundary layer theory26 | 6%177 |
Electrochemical micromachining141,178,179 | Micromilling of microgrooves | Titanium | — | —180 |
Laser shock imprinting | Surface morphology of the micro-pattern | Aluminium foil | — | —181 |
Abrasive machining | The converging riblets surface | — | Riblets, protruding height theory and hence secondary flow85,182 | —183 |
The UV-curable material is cast on real shark skin and shrinks during the formation of the negative template. The final imitation sample prepared was tested and the shrinking ratio reaches 23% compared with the real shark scale. Drag-reduction experiments found that the drag-reduction effect of the imitation samples is significantly better than that of real skin in high-speed flow. The manufacture of drag-reducing materials and the testing of drag-reducing experiments are the constants in drag-reducing research. This technology was used to synthesize active shark skin, polymer additive grafting (PAG), and micropore diffusion was proposed for the drag reduction test. A comparison of drag-reduction experiments shows that the combined drag-reduction effect of the additives and bionic shark skin is better.169 The bio-inspired surface was fabricated by the bio-aid method to explore shark skin hydrodynamics. The subtle difference from direct bio-replicated micro-imprinting is that the longitudinal and transverse was respectively stretched 1.5 times as the primary (Fig. 13(b)). Longitudinally-stretched shark-skin was found to have better hydrophobicity and drag reduction.136 Also, T. Kim et al. utilized the manufacturing method of the top-down micro-imprint method to create micro-ridges of the layered metal structure in order to reduce the drag137 because the metal surface has wear drag and corrosion drag. The direct bio-replicated micro-imprinting method is a commonly used method to replicate the biological surfaces, with high replication accuracy and excellent moulding effect. But it cannot be processed in large quantities.
Fig. 13 (a) Brief process of shark's two types of direct bio-replicated micro-imprinting method. Method I: PDMS mixed with the curing agent is utilized in the positive template and then epoxy resin is added as a copy surface material to be used in the positive template. Method II: the hot embossing method for the positive template (the flat polymethyl methacrylate (PMMA) and epoxy resin are the same as method one as the surface material to be utilized in the positive template). The final replicated surface has a high degree of similarity with real skin in performance. Reproduced from ref. 133 with permission from American Scientific Publishers, copyright 2014. (b) Schematic of the improved direct bio-replicated micro-imprinting method. The replicated shark surface is stretched horizontally or vertically to achieve higher drag reduction. Reproduced from ref. 136 with permission from Springer Berlin Heidelberg, copyright 2015. (c) Illustrations of the reproduction of the prototype with a biological skin-like hair. On the far right is the SEM image of the skin replica. The replicated skin maintains a high degree of similarity with the original skin and the oleophobic properties are not lost. Reproduced from ref. 24 with permission from Elsevier GmbH, copyright 2014. |
In order to eliminate the effect of scaling of the wedge angle on the back on the surface quality, sputtering and lithography techniques have been used successively. The processed shark skin and the 704-silicon rubber and straps are glued together to form a roller of shark-skin. The final product is prepared by rolling. After testing, the results show that there is almost no formation error in the direction of width and the formation accuracy in the direction of scale height is about 90%.172 Subsequently, the drag reduction experiments in the water tunnel further showed that the imitation surface has a good drag reduction effect and the maximum drag reduction rate reaches 11%.161 A large-area roll-formed shark bionic surface based on fast UV-curing paint was proposed by Chen et al.,140 which was tested and found to have better self-cleaning ability and drag reduction effect than a simple two-dimensional riblet structure. Guo et al. proposed the method of roller embossing to replicate the shark skin-inspired micro-riblets.158 The UV-LIGA technique was used on the molds for the manufacture of negative microstructures and the micro-riblets were transferred to the ethylene (PVC, 80 °C) and polyethylene terephthalate (PET, 70 °C) films by the roller embossing process (Fig. 14(b)). An et al., based on the method of roller imprinting, transferred the pressed shark fin-shaped figure to the surface of the PDMS through soft lithography, and finally, a fin-shaped composite material was obtained by hydrophobic treatment, which effectively realized the directional driving of the droplets and drag reduction performance.157 Using wire masks as a rolling cylinder, it can be pressed to form an ellipsoid-shaped micro-dimples on the polymer surfaces. Simple, fast, and rapid prototyping are considered as the advantages of the modified method and increase the contact angle and have an excellent drag-reduction effect, as reflected in the surface test.164 As shown in Fig. 14, by using the bio-replicated rolling method, it is effective to produce a large-area continuous drag reduction surface and truly reproduce the biological surface, which has some advantages including simple fabrication and low cost.157,172 However, roll forming surfaces also have low accuracy and long manufacturing cycles. Rapid prototyping 3D printing technology further improves the accuracy.
Fig. 14 (a) Image of the bio-replicated rolling method. Compared with the direct bio-replicated micro-imprinting method, large-area manufacturing is its main feature. The real shark skin is processed by pre-treatment and fixation, sputtering, and lithography, which eliminate the disadvantages of the wedge angle and make the shark-skin softer to make it into a roller. Finally, a bionic surface is prepared through the rolling and turnover steps. Reproduced from ref. 172 with permission from Company of Elsevier B.V, copyright 2013. (b) Image of the replication of shark skin-inspired micro-riblets by the rolling method. Imitation of the shark micro-rib structure as the surface of the roller. Reproduced from ref. 158 with permission from Institution of Engineering and Technology, copyright 2017. (c) Bio-replicated rolling method to manufacture a shark-fin-like surface. Reproduced from ref. 157 with permission from Elsevier B.V, copyright 2019. |
Fig. 15 (a) Images of the 3D print of a mako shark (Isurus oxyrinchus) skin denticle. Reproduced from ref. 2 with permission from Company of American Physical Society, copyright 2016. (b) 3D-printed shark denticles are combined with a flexible substrate to prepare a bionic shark skin (each denticle is about 1.5 mm length). Reproduced from ref. 43 with permission from Company of Biologists Ltd, copyright 2014. (c) Three-dimensional modelling of the shark skin surface and 3D printing formed by arranging the scales in different directions. Reproduced from ref. 174 with permission from Company of Springer Nature, copyright 2018. |
The flexibility and reproducibility of this technology have excellent application prospects in reducing the drag on biological surfaces. Wen et al.'s follow-up research on the hydrodynamic performance of bionic shark skin through 3D printing technology90 shows the flexibility of 3D printing technology, which makes it possible to realize the denticles' graphic arrangement, denticles' shape research, and denticles' size research.63,90 There are also experiments using simplified shark riblets. A textured surface with a series of directional scales was designed and manufactured by using the 3D printing technology, and Dai et al. utilized a rheometer to test the best drag-reduction effect when the ridge and fluid flow direction are 90°, as shown in Fig. 15(c).174 3D printing technology is the most widely used method in the molding and manufacturing of complex structures. Practicality and versatility are suitable for combining with other methods to prepare biologically-characteristic surfaces. However, the manufacturing accuracy and source model establishment are still points that need to be broken through. The development of imaging technology, such as micro-CT scanning, gel-based surface profilometry, and histology bring new exploration directions for the establishment of bionic models. 3D printing technology can achieve high-precision and realistic reduction of biological surfaces in a proportional proportion, which is not efficient in manufacturing and molding; thus, it is widely used in scientific research to test the characteristics of biological surfaces, such as drag reduction and hydrophobicity. The development of large-area manufacturing technology of microstructures has expanded into high-precision and large-area directions. In the next section, various methods of processing microstructures will be introduced one after the other.
Fig. 16 (a) Precision grinding of the microstructures. Reproduced from ref. 185 with permission from MDPI (Basel, Switzerland), copyright 2020. (b) Schematic diagram of the cutting steps of the micro-textured surface. Reproduced from ref. 145 with permission from SAGE Publications Ltd, copyright 2016. (c) Image of the electrochemical machining method (ECM) to process the sub-millimetre microstructures. Reproduced from ref. 186 with permission from Springer Nature, copyright 2019. (d) Schematic illustration of a laser interference lithography processing method to process the microstructures on the metal surface. Reproduced from ref. 176 with permission from Royal Society of Chemistry, copyright 2019. |
In addition to cutting the microstructures, high-speed wire electric discharge machining, laser interference lithography processing, and electrolyte jet processing are used to process high-quality microstructures. The method of manufacturing micro-riblet surface structures on metal plates using high-speed wire electric discharge machining (WEDM-HS) was designed and proposed by Chu et al. The surface modified by this method has the advantages of hydrophobicity, low cost, and rapid prototyping.162 Bai et al. successfully processed the sub-millimetre micro-grooves of equal width on the parts made of beryllium using electrochemical machining technology.186 Experiments show that the electrolyte is low-concentration sodium nitrate to make the surface processed micro-grooves smoother (Fig. 16(c)). A focused laser interference lithography processing method with sufficient energy density and high processing efficiency was proposed by H. Wu et al.176 The groove structure was processed directly on the metal surface and the processed metal groove has the structural color and anisotropic wettability. Controllable processing and high precision are the advantages of this processing method (Fig. 16(c)). A kind of electrolyte jet processing has been explored that can be used for complex three-dimensional curved surface processing and matrix pits with a diameter of 300 microns, a depth of 20 microns, and a trench structure with a depth of 30 microns are fabricated on the surface of the metal plate and the metal cylinder.188 In addition, chemical corrosion to remove the materials to form smoother microgrooves has the potential to be effectively combined with other processing methods.179 The material removal process is carried out on a microscale and the formed microstructure has the advantages of no surface cracks, no micro-deformation, and no residual stress. However, the appearance of the spraying and coating processing surfaces makes the formation of the surface features more convenient. In the next section, we will briefly introduce the latest development of coatings in the direction of drag reduction.
Fig. 17 (a) Image of riblet surfaces with the superhydrophobic coating. Reproduced from ref. 189 with permission from Elsevier, copyright 2018. (b) Schematic diagram of the compliant surface of the bottom of the ship. Reproduced from ref. 37 with permission from Society of Naval Architects and Marine Engineers, copyright 2019. (c) Schematic diagram of smooth and riblet surfaces with UV grafting polymerization. Reproduced from ref. 170 with permission from John Wiley and Sons Inc., copyright 2015. |
The riblets with drag reduction ability and the drag reduction agent PAM were tested by the method of UV-induced polymerization (Fig. 17(c)) and it was found that the riblets grafted with the drag-reduction agent had a 14% reduction in drag compared to the traditional riblet and the drag-reduction performance was maintained for 14 days.170 Qin et al. utilized the efficient drag-reduction effect of the shark surface and the hydrophobic capacity of the lotus leaf and proposed a method for manufacturing commercial polyurethane (PU) polymers.64 The manufacturing idea is to transfer the microstructure on the sharkskin to the PU through micro-casting technology and then spray the mesoporous silicon microspheres (MSNs) on the PU plate to form a hydrophobic structure. The double-layer structure has been tested to show that the hydrophobic structure is stable and the drag-reduction effect reaches 37%. Bionic coatings with drag-reduction characteristics inspired by the lubricating properties of fish mucus and waterproof adhesion capabilities were studied by Zhao et al.127 The drag reduction performance of gel-derived bionic coatings reached 40% and the adhesion performance to metal substrates increased to 5.35 MPa. The continuous development of the coating technology makes it easier to process the drag-reduction surface. The combination of the coating technology and other processing methods can obtain a more significant drag-reduction effect. Therefore, the combination of multiple processing technologies has become a future trend, and the coating has strong compatibility and has become the preferred method for processing special surfaces.
Fig. 18 (a) Image of manufacturing a micro through-hole layer by gas-blowing and the SEM image of a flexible substrate. Reproduced from ref. 190 with permission from IOP Publishing, copyright 2017. (b) Schematic diagram of laser shock micro-pattern imprinting. Reproduced from ref. 181 with permission from Elsevier Ltd, copyright 2019. |
Fig. 19 Application of bionic drag-reduction surfaces (traffic, energy resources, sports, agriculture, and other applications). |
New vehicle solutions developed using bionic design can significantly improve their speed, efficiency, and mobility. The bionic dolphin robot designed by Yu et al. more realistically restores the underwater propulsion of dolphins and novelty combines the propulsion methods of real dolphins and traditional underwater gliders.192 The developed dolphin-style gliding robot has powerful movement capabilities and manoeuvrability, which provides the prospect of expanding the scope of underwater detection and work.193 Inspired by the biology of a body's caudal fin capillary-like fish propulsion mechanism, Chowdhury et al. created a two-joint, three-link multi-body vehicle model and numerically analyzed it during straight-line navigation.194 A V-shaped riblet completely covered the airfoil and was tested in a wind tunnel.177 It was found that a drag reduction effect of about 6% was produced. Besides, the V-shaped riblet structure replicating the shark skin can be used on the surface of the aircraft wing to achieve drag reduction and to increase the sailing distance. Also, the bionic structure is used to optimize the key mechanical components, and the bio-optimized drag reduction effect of the twin-turbo torque converter (YJSW335) is realized. Fish-shaped blades, dolphin-shaped turbine, and stator, the bionic structure of the non-smooth surface of the pump make the machine have excellent efficiency.195 Regardless of whether the streamlined shape or the surface microstructure is used in vehicles to make the transportation more efficient, the energy can also be rationally used on the bionic surface to reduce drag.
During pipeline transportation, coatings, biomimetic microstructures, and injecting nano-chain drag reduction additives have been applied and have achieved good results.197 Both the compliant coating stimulated by dolphins and the shark scales-like microstructure surface has been tested by a variety of methods to verify its practicality. And, the use of the drag-reducing additive has more potential due to the super-efficient drag reduction rate in pipeline transportation. However, the combination of a variety of drag-reduction methods is the future development direction because it can achieve a higher drag reduction rate. The integration of bio-composite shark skin and polymer additives was proposed by Chen et al., which was experimentally found to have a high drag-reduction effect of 80%.169 The drag-reducing additive is added to change the characteristics of the fluid inside the pipeline and mucus is considered as a natural drag-reducing additive, which is recognized to absorb the turbulent energy near the surface of the fluid, thereby reducing the force exerted on the surface. The absorbed energy is then dissipated into the bulk fluid, minimizing local fluid turbulence on the wall to reduce friction. The addition of the polymer inhibits the fluid's radial pulsation and reduces the energy consumption.169,198,199 The surface of the hierarchical comb-shaped hydrophilic polymer brush (HCHPB) design based on fish mucus was proposed by Su et al.152 The surface has nanostructures that have not only good lubricating properties and drag reduction properties but also have good anti-biological adhesion properties, which provide new ideas for self-cleaning and preventing microbial adhesion.
In addition, for motor blades, inspired by bionics,160 Zhu and Gao utilized a winged propeller to suppress the generation of tip vortex cavitation (TVC).45 Also, the simulation results showed that the winglet propeller significantly weakened the strength of the blade tip vortex wake and had a significant effect. Moreover, inspired by the shark skin effect, Büttner and Schulz prepared a riblet structure surface with a fluid wall friction reduction of 4.9%.155 A new application of the riblet surface was carried out on the blade of the jet engine and the preparation method of high-temperature resistant nickel alloy was explored, which has an anti-oxidation effect and reduces drag.
The surface microstructure has the potential to improve the tribological properties and catalyst loading. For wear drag, the surface microstructures can capture the wear particles to reduce further wear in the boundary lubrication.204 Ibatan et al. reviewed the potential impact of surface deformation on the tribological properties.205 Bionic surface textures were used on bearing sliders to reduce the friction and improve the load-carrying capacity. For friction reduction, micro-structured microcavity as a fluid-lubricated reservoir can maintain the state of reduced drag more lastingly in hydrodynamic and mixed lubrication. The porous structure mentioned by Chaowei Huang and Guo206 is filled with lubricating oil and stored to improve the friction performance of the bionic surface and increase the wear life. For catalyst loading, the large surface area of the microgrooves facilitates the adhesion of the catalyst and is widely applied.
Besides, the riblet coating inspired by shark skin can also be applied in the aerospace industry to optimize the high temperature in the engine and has an anti-oxidant effect, which can additionally reduce surface skin drag.155 The most effective cooling method to protect parts from ablation in an extremely high-temperature environment is transpiration cooling. In practical applications, the use of bionic surfaces increases the surface protective film and obtains a significantly better cooling performance.207 Gan Huang, Zhu and Liao utilized the bionic non-smooth surface to increase the thickness of the transpiration cooling protective film by 22.7%208 and the transpiration cooling efficiency is significantly increased by 12%. The introduction of bionic structures has broken through the biggest limitations in many fields. Therefore, bioinspired materials may help to overcome the shortcomings in a single field and show unique advantages in practical applications.
Bionic drag reduction extends the limitation of traditional drag reduction in many aspects and its effect is obvious. For the mechanism explanation of theoretical research, drag reduction under laminar flow has many mechanism explanations supports, such as the protruding height theory. However, in turbulent flow, fluid motion is disordered and complex, and most researchers focus on the effect of drag reduction, while the mechanism of drag reduction is rarely discussed. So far, drag reduction under turbulence is still a hot and difficult topic. The “water-trapping” effect and the ‘secondary vortex’ effect from the perspective of the vortex are utilized to explain surface drag reduction. Furthermore, boundary layer theory and separation control under reverse pressure conditions have been extensively studied to explore the reasons for drag reduction.
The results are now mainstream view aquatic animals in water and low resistance non-smooth surface and mucus stealth effect with combined effects. The preparation of bionic drag reduction materials utilizes this point and the composite drag reduction technology also implies the same feature. The preparation of drag-reduction materials combined with matching technology or methods seems to be the trend of future development. For example, lubricant injection method and drag-reducing porous material that can store lubrication for a long time,206 the storage of the porous surface, and the lubrication of the lubricant are superimposed without affecting each other, making the lubricant more durable, and hydrophobic materials combined with artificial micro/nano-engine technology to improve the efficiency and speed of the micro device.209,210 Moreover, the application of bionic drag-reduction materials is inseparable from the development of drag reduction technology and can better compensate for each other's defects. Therefore, the two complement each other, gradually becoming the future trend in the field of underwater bionic drag reduction.
The drag-reduction effect of the bionic shark scales is only significant under certain conditions. If the flow field environment, arrangement spacing, and shield scale size are changed, the drag-reduction effect will be weakened or even not. Regardless of whether the shark scale is actively controlled or passively controlled, it can be concluded that the shark scale can swing at an angle of 50° and the dolphin's corrugated skin during high-speed movement.27 Compared with the fixed shark scales in the experiment, it seems that the shark scales can be regarded as continuously adjusting to the flow field and the imitation sample fixed in the experiment seems to be a moment during the movement of the shark scales. Thus, the common features of drag-reduction bionic surface need to be further explored. The extent to which the scales are regarded as dynamic on skin hydrodynamic function is unclear but it is a promising field to link skin structure with locomotor hydrodynamics.2
Aquatic animals, as a research object of bionic drag-reduction, have different morphological characteristics, such as the volume, surface texture, and posture of aquatic animals, and their adaptability to the flow field. The color pattern seems to have a potential mechanism for underwater creatures to resist water flow.108 During the fight between underwater creatures and water flow, a more organized skin pattern has evolved, which vibrates slightly during swimming.92 For the experimental setup, more abundant measurement techniques and visualization methods for later treatment of the flow field structure can be adopted. The visual treatment of vortices is conducive for the analysis of the generation, development, and extinction of vortices in the boundary layer. Color is introduced into PIV measurement of the boundary layer microbubbles and tomographic particle image velocimetry (TPIV) measurement.81,211 Also, the measurement of aquatic animals hydrodynamic parameters is jointly verified by experiment and computer simulation. The surface function of aquatic animals in the body during movement is rarely replicated with experimental models at present.
Bionic manufacturing is more inclined to replicate the surface of bionic microstructures, which is limited by processing materials and manufacturing processes. Large-scale manufacturing of drag-reduction surfaces is still the key point to be explored in the future. Combining new materials and advanced manufacturing processes will be a breakthrough in drag reduction preparation. For example, the combination of coatings and grooves forms a self-cleaning surface, the surface of the wear-resistant structure is combined with the hydrophobic to form a wear-resistant hydrophobic surface, and micro-device process manufacturing with drag-reduction materials to drive the application of targeted drugs, etc. In addition, bionic drag-reduction materials have broad prospects in anti-fouling, anti-fog, water collection, wear resistance, micro-engine drag reduction, heat dissipation, catalysis, etc.
To sum up, although aquatic organisms have developed a variety of materials, surfaces, and structures ranging from macroscopic to nanoscale, using which as imitation objects to solve engineering problems has brought us advanced templates, the close integration of multiple disciplines is still one of the future development trends. Thus, underwater bionic drag-reduction materials still urgently need further exploration and research in the future.
This journal is © The Royal Society of Chemistry 2021 |