Yufang Cao
abc,
Tao Zhou
c,
Kunjie Wu
*bc,
Zhenzhong Yong
*bc and
Yongyi Zhang
abc
aSchool of Nano-Tech and Nano-Bionics, University of Science and Technology of China, Hefei 230026, Anhui, China
bKey Laboratory of Multifunctional Nanomaterials and Smart Systems, Advanced Materials Division, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, Jiangsu, China. E-mail: kjwu2014@sinano.ac.cn; zzyong2008@sinano.ac.cn
cDivision of Nanomaterials, Jiangxi Key Lab of Carbonene Materials, Suzhou Institute of Nano-Tech and Nano-Bionics, Nanchang, Chinese Academy of Sciences, Nanchang 330200, Jiangxi, China
First published on 9th February 2021
Aligned carbon nanotube (CNT) fibers have been considered as one of the ideal candidate electrodes for fiber-shaped energy harvesting and storage devices, due to their merits of flexibility, lightweight, desirable mechanical property, outstanding electrical conductivity as well as high specific surface area. Herein, the recent advancements on the aligned CNT fibers for energy harvesting and storage devices are reviewed. The synthesis, structure, and properties of aligned carbon nanotube fibers are briefly summarized. Then, their applications in fiber-shaped energy harvesting and storage devices (i.e., solar cells, supercapacitors, and batteries) are demonstrated. The remaining challenges are finally discussed to highlight the future research direction in the development of aligned CNT fibers for fiber-shaped energy devices.
The mechanical and electrochemical performance of fiber-shaped energy device are highly dependent on the electrode properties. Compared with commonly used fiber electrodes, such as metal wire, conductive polymer fiber, and metal coated artificial/natural fiber, aligned carbon nanotube (CNT) fibers have been considered as promising electrodes for fiber-shaped energy harvesting and storage devices due to its merits of lightweight, desirable mechanical properties (i.e., high strength and flexibility), outstanding electrical conductivities as well as high specific surface area.15–17 Up to now, a lot of efforts have been made to explore the applications of aligned CNT fibers as charge collector, effective supporter for active nanoparticles, and reactive interface for electrochemical processes in fiber-shaped energy devices. In this review, the fabrication and fundamental properties of aligned CNT fibers are briefly summarized. Then, their applications in fiber-shaped energy harvesting (i.e., fiber-shaped solar cells) and storage (i.e., supercapacitors and lithium-ion batteries) devices are described. Finally, the remaining challenges will be discussed to highlight the future direction in the development of aligned CNT fibers for enhanced fiber-shaped energy devices.
Fig. 1 (a) Schematic of the experimental setup used to make CNT fiber by wet spinning. (b) SEM of the CNT fiber.18 Copyright 2000, AAAS. (c) Illustration and (d) SEM micrograph of the fabrication of CNT fibers by twisting the CNT sheet.19 Copyright 2011, AAAS. (e) and (f) SEM images at two different magnifications of a CNT fiber in the process of being simultaneously drawn and twisted during spinning from a CNT forest.20 Copyright 2004, AAAS. (g) CVD synthesis and spinning set-up for the fabrication of continuous CNT yarns. (I) Schematic diagram of the synthesis and spinning set-up. (II) A photograph showing a layered CNT sock formed in the gas flow. Photographs of the water densification step (III), the drawing of the fiber from the water to the other side of the rotator (IV), and spinning of the finished fiber on the final spool (V).21 Copyright 2010, Wiley-VCH. |
Dry spinning is another commonly used method to fabricate aligned CNT fibers. The aligned CNT fibers can be spun from CNT sheet19 or vertically aligned CNT array20 synthesized by chemical vapor deposition (CVD), as shown in Fig. 1c, d and e, f, respectively. In addition, the aligned CNTs fibers can be also directly spun from partially-aligned CNT aerogel in a growth furnace (Fig. 1g).21 Without the complicated CNT dispersion and purification, the dry-spun aligned CNTs fibers usually possess large aspect ratio, high electrical conductivities, mechanical performance, and low defect/impurity density. Moreover, adjustable structure and properties of aligned CNT fibers can broaden their application fields for enhanced energy storage and harvesting devices.
Benefiting from high specific surface area of CNT fiber, the CNT–active material composite fiber with high electrochemical activity can be successfully prepared for high performance fiber-shaped energy harvesting and storage devices. It is worth noting that the electronic conductivity and mechanical property of aligned CNT fibers will decrease somewhat after compositing with active substance. Therefore, it is important to balance the mechanical/physical properties of aligned CNT fibers and the load of active substance.
Moreover, aligned CNT fibers have the potential to be applied in the next generation high performance energy harvesting and storage devices owing to their superior electrical properties. Similar to the mechanical property, the electrical conductivity of aligned CNT fibers is closely related with nano/micro structures (i.e., alignment, packing density, diameter, length) and preparing processes (i.e., wet-spinning and dry-spinning), varying from several to thousands of S cm−1.39–42 According to the 3D hopping mechanism, the electrical conductivity is also closely related to the vacancies and structural defects of individual tubes and inter-tube contacts.40,43 Increasing hopping channels and densifying the assembly are the efficient strategies to enhance the electrical conductivity.
Generally, the vertically-aligned CNT array spun fibers had the relatively low conductivity (∼6 × 104 S m−1),44 due to the high percentage of multi-walled CNTs which have more defects than double-walled and single-walled CNTs, and very low packing density. However, the aligned CNTs fibers spun from aerogel and liquid crystals possess more than one order of magnitude larger conductivity (up to 2 × 106 S m−1),21,45–49 ascribed to the larger fraction of double-walled/single-walled CNTs and higher packing density. Notably, the surfactants and polymeric compounds introduced during wet-spinning process are usually non-conductive, harmful to the conductivity of aligned CNT fibers.18 So far, acid treatment (HNO3 treatment),39 infiltration of conductive particles (HAuCl4 and H2PtCl6 ethanol solutions treatment) and physical/chemical doping (iodine doping) have become the major solutions to enhance the conductivity of aligned CNT fibers.46,50,51
Type | Counter electrode | Photoanode | Voc (V) | Jsc (mA cm−2) | FF (%) | PCE (%) | Ref. |
---|---|---|---|---|---|---|---|
DSSC | CNT fiber | Bare CNT fiber | 0.08 | 3.4 | 23 | 0.06 | 58 |
DSSC | CNT fiber | Random TiO2/CNT | 0.63 | 7.72 | 48 | 2.32 | 58 |
DSSC | CNT fiber | Aligned TiO2/CNT | 0.69 | 9.84 | 57 | 3.90 | 58 |
DSSC | CNT fiber | Mesoporous TiO2/CNT | 0.64 | 10.06 | 45 | 2.94 | 59 |
DSSC | CNT fiber | CNYs@TiO2/CdS/CdSe | 0.826 | 16.3 | ∼53 | 7.39 | 60 |
DSSC | CNT/Pt fiber | Ti@TiO2 fiber | 0.54 | 15.3 | 59 | 4.85 | 61 |
DSSC | CNT/GNR/Pt fiber | Ti@TiO2 fiber | 0.69 | 13.55 | 72.6 | 6.83 | 63 |
DSSC | RGO/CNT/Pt fiber | Ti@TiO2 fiber | 0.73 | 17.6 | — | 8.50 | 64 |
DSSC | CNT fiber | Ti@TiO2 fiber | 0.72 | 9.7 | 55 | 4.6 | 65 |
DSSC | Pt/CS–CNT composite fiber | Ti@TiO2 fiber | 0.725 | 19.43 | 71 | 10 | 66 |
DSSC | CoSe/MWCNT fiber | Ti@TiO2 fiber | 0.72 | 13.78 | 65 | 6.70 | 67 |
DSSC | CNT/Pt fiber | Ti@TiO2 fiber | 0.73 | 16.99 | 64 | 8.10 | 68 |
DSSC | MWCNT arrays | Ti@TiO2 fiber | 0.71 | 16.00 | 61 | 7.10 | 69 |
Quasi-solid-state DSSC | CNT sheet | Ti@TiO2 fiber | 0.61 | 7.29 | 59 | 2.6 | 70 |
DSSC | CNT fiber | Ti@TiO2 wire | 0.68 | 15.69 | 66 | 7.01 | 71 |
Polymer solar cells | CNT fiber | Ti@TiO2 wire | 0.42 | 0.98 | 36 | 0.15 | 72 |
Polymer solar cells | MWCNT fiber | TiO2 modified Ti wire | 0.52 | 9.06 | 38 | 1.78 | 73 |
Polymer solar cells | CNT yarns | Steel@ZnO wire | 0.55 | 8.1 | ∼50 | 2.30 | 74 |
Perovskite solar cells | CNT sheet | Ti@TiO2 fiber | 0.86 | 14.5 | 56 | 7.10 | 78 |
Perovskite solar cells | CNT@Ag | CNT@TiO2/CH3NH3PbI3−xClx | 0.615 | 8.75 | 56.4 | 3.03 | 79 |
Perovskite solar cells | Elastic CNT fiber | Ti/TiO2/CH3NH3PbI3−xClx | 0.754 | 16 | 47 | 5.22 | 80 |
In this regard, the CNT fiber adsorbed with dye molecule (N719) as the working electrode was firstly used to fabricate the dye-sensitized solar cells (DSSCs) coupled with Pt wire as counter electrode.57 Benefiting from the high conductivity and adsorption capacity of dye molecules of CNT fibers, the obtained DSSCs in planar configuration exhibited a high PCE of 2.2%, which opened up the applications of aligned CNT fibers in fiber-shaped solar cells. Later on, the CNT fiber-based DSSC with twisted structure (Fig. 2a and b) was developed,58 where the aligned CNT fiber and CNT/PVDF fiber were used as working electrode and counter electrode, respectively. However, the obtained devices showed extremely low PCE of 0.06% (Fig. 2c). This result was mainly ascribed to the low absorption of N719 on surface of CNTs and mismatch of energy levels between N719 and CNTs. To further improve the PCE of the fiber-shaped DSSCs, a random TiO2 nanocrystal hole blocking layer was introduced into the photovoltaic CNT fiber-based device. After absorption of incident light, the excited dye molecule injects an electron into the conduction band of titanium dioxide, and the electron can rapidly transport along the CNTs. The TiO2 nanocrystal layer can effectively adsorb more dye molecule to improve photoinduced charge separation and transport of carriers to the electrode. According to the typical J–V curve with open-circuit voltage (Voc) of 0.63 V, short-circuit current density (Jsc) of 7.72 mA cm2, and fill factor (FF) of 0.48, the TiO2-loaded fiber-shaped DSSCs exhibited much higher PCE of 2.32%.58 Moreover, the performance of aligned CNT fiber-based DSSCs is closely related with photoanode structure. Replacing the random TiO2-coated CNT fiber, an aligned CNT fiber radially grown with aligned TiO2 nanotubes was used as photoanode in fiber-shaped DSSCs, which can be more effectively separated along the aligned titanium dioxide nanotubes compared with a lot of interfaces among nanoparticles, resulting in an further enhanced PCE of 3.9% (Fig. 2d).58 The PCE was also increased to 2.94% by Chen et al., using aligned CNT fiber incorporated with a mesoporous TiO2 layer as working electrode and bare CNT fiber as counter electrode (Fig. 2e and f). For the working electrode of CNT@TiO2, the CNT ensure the fast charge transport, and the mesoporous TiO2 layer here on the CNT fiber favors the dye chemisorption onto the nanoparticle for improved photovoltaic performances.59 Moreover, benefiting from the outstanding flexibility of aligned CNT fiber, the obtained fiber-shaped devices could be woven into electronic textiles, showing excellent knittability (Fig. 2f inset). Recently, a PCE of 7.39% was achieved by a novel design of core–sheath solid state DSSC by introducing the quantum dots (QDs) (Fig. 2g and h), which was the highest value demonstrated within all-carbon fiber-shaped solid DSSCs and even higher than the liquid cell reported elsewhere.60 The aligned CNT core functioned as conducting scaffolds and supporting substrate, while the QDs (CdSe and CdS) dispersed in the CNT-based hybrid structure can realize both multiple exciton generation effects and multiple electron transmission paths to improve the energy conversion efficiency of DSSC. Moreover, the DSSC shows excellent thermal property with slight change of Jsc and Voc at the working temperatures from −10 to 48 °C (Fig. 2i).
Fig. 2 (a) Schematic of a photovoltaic wire with two twined CNT fibers as working and counter electrodes, respectively. (b) The working principle of the photovoltaic wire. (c) J–V curves of photovoltaic wires by using CNT/PVDF fibers prepared with different PVDF concentrations as counter electrodes and CNT/N719 composite fiber as working electrode. (d) J–V curve using aligned titanium dioxide nanotubes on Ti wire as the working electrode.58 Copyright 2012, Royal Society of Chemistry. (e) Schematic illustration and working mechanism of a wire-shaped DSSC fabricated from two CNT fibers. (f) J–V curves of a 1.1 cm long fiber cell without and with the use of a mirror, the inset illustrates a fiber cell being woven into a textile composed of aramid fibers.59 Copyright 2012, American Chemical Society. (g) 3D wire-shaped DSSC using a platinized CNT fiber as counter electrode, a braid of 7-twisted CNT fibers with hybrid coatings as the working electrode. (h) J–V curves of wire-shaped hybrid cell with and without a mirror beneath. (i) J–V curves of wire-shaped hybrid cells with different temperature.60 Copyright 2014, Wiley-VCH. |
In addition to working electrode, the aligned CNT fibers can also serve as counter electrodes due to the high surface area and catalytic properties. However, compared with platinum, the pristine aligned CNT fiber has exhibited lower electrocatalytic activities due to less catalytic active sites such as defects and edge positions. To improve the catalytic performance towards efficient redox reaction of I3−/I−, platinum nanoparticles and/or hydrophilic carbon materials (i.e., graphene and hydrophilic CNTs) have been introduced into the aligned CNT fibers.61–65 A PCE as high as 6.38% has been achieved by using core–sheath Pt-modified CNT/graphene nanoribbons as cathode (Fig. 3a and b), higher than the PCE of 5.31% in the case of CNT/Pt fiber cathode (Fig. 3c).63 The highly aligned CNT fibers provided outstanding tensile strength and fast charge transport, and the graphene nanoribbons incorporated with Pt particles in the sheath expose more edges enabling a high electrocatalytic activity for I3−/I− redox. The PCE was further increased to 8.50% by Hao et al. through utilizing novel graphene/CNT composite fibers as the robust and conducting scaffolds for Pt in counter electrode (Fig. 3d and e).64 Different from the core–sheath CNT/graphene structure, graphene incorporated among neighboring CNTs can serve as effective bridges to improve the charge transport because of strong π–π interactions between CNT and graphene sheet. Moreover, the graphene provides the efficient active sites to catalyze the redox reaction of I3−/I− as well as surface area for the deposition of Pt nanoparticles to further improve both high electrical conductivity and electrocatalytic activity of the DSSCs. In addition to graphene, hydrophilic CNTs with more active sites showed higher electrochemical activities than hydrophobic CNTs. Through the surface modification of CNTs, a record PCE of 10% was achieved by using Pt-electrodeposited hydrophobic core/hydrophilic sheath CNT fibers as counter electrodes (Fig. 3f).66 The hydrophilic sheath containing functional groups and active defects provided more nucleation sites for small Pt nanoparticle deposition, greatly improving the catalytic activity. Despite a significant improvement in the electrocatalytic activity, high-cost Pt compulsion in the cathodes still remained the major drawback. Besides Pt, some inorganic compounds (i.e., carbides and sulfides etc.), especially selenium-based nanoparticles currently as the second phase are also introduced in the CNT fibers due to its high electrocatalytic activity and low-cost. Ali et al. reported a fiber-shaped DSSC using CoSe-modified CNT fiber as the counter electrode, as shown in Fig. 3g and h.67 The CoSe on MWCNTs fibers effectively enhances the surface area and prove an ideal phase to catalyze the electrons transfer even more effectively. Coupled with TiO2/N719 modified Ti wire as working electrode, the obtained fiber-shaped DSSC showed a much higher PCE of 6.7% than the device using pristine MWCNTs fibers with PCE of 3.97% (Fig. 3i).
Fig. 3 (a) Schematic of wire-shaped DSSC with core–sheath nanostructured fiber as a cathode. (b) SEM images of a wire-shaped DSSC at low and high magnifications (the inset). (c) J–V curves of wire-shaped DSSCs with bare CNT and CNT/GNR fibers both deposited with Pt nanoparticles as cathodes.63 Copyright 2014, Wiley-VCH. (d) Schematic illustration to the structure of the graphene/CNT composite fiber. (e) J–V curves of wire-shaped DSSCs with bare CNT, graphene/CNT, graphene/CNT/Pt and bare Pt fibers as the cathodes.64 Copyright 2014, Wiley-VCH. (f) J–V curve of the fiber-shaped DSSC with the highest PCE. The inset shows cross-sectional SEM image of the core–sheath fiber containing 25% modified CNTs as the sheath.66 Copyright 2018, Royal Society of Chemistry. (g) Schematic of the Pt-free flexible fiber-shaped DSSC. (h) Optical image of the bend device. (i) J–V curves of fiber-shaped devices with different counter electrodes.67 Copyright 2016, American Chemical Society. |
As discussed above, great achievements on the CNT fiber-based fiber-shaped DSSCs have been made with a variety of designs.68,69 Accompanied with the continuously increasing PCE, the mechanical stability and compatibility of the fiber-shaped DSSCs also showed significant improvement by replacing traditional metal wire with aligned CNT fiber. Nevertheless, existing problems such as the leakage, toxicity, and vaporization of electrolyte, make it impossible to integrate the flexible fiber-shaped DSSCs into wearable device. Although a PCE as high as 7.39% has been achieved in a novel design of core–sheath solid state DSSC using CNT yarns with hybrid structure, much more breakthroughs are urgently needed.70,71
Compared with fiber-shaped DSSCs based on the dye molecules, fiber-shaped polymer solar cells (PSCs) are more suitable for wearable devices due to their all-solid-state structure. Presently an interpenetrating structure between polymeric donor and fullerene acceptor was generally designed to enhance the charge separation and transport due to a high interfacial area in polymer photovoltaics. Chen et al. reported fiber-shaped PSCs with an aligned CNT fiber as the cathode.72 Twined with a Ti/TiO2 wire anode, the photovoltaic wires achieved the PCE of 0.15%, where the poly(3-hexyl-2,5-thiophene) (P3HT) and (6,6)-phenyl-C71 butyric acid methyl ester (PC70BM) were used as photoactive materials, as shown in Fig. 4a–d. After optimizing the TiO2 structure, a much higher efficiency of 1.78% was realized in the CNT fiber-based PSCs (Fig. 4e and f).73 Ascribed to the outstanding flexibility and structure stability of the aligned CNT fibers, the obtained fiber-shaped devices could be woven into various flexible structures such as textiles without further sealing. The PCE of the textiles could maintain 85% of the initial value after bending for 1000 cycles, as shown in Fig. 4g. Liu et al. developed a novel organic photovoltaic fiber by using aligned CNT fiber as cathode and ZnO-modified steel wire as photoanode (Fig. 4h–j), achieving the enhanced PCE of 2.3%.74
Fig. 4 (a) and (b) Schematic illustration of a polymer photovoltaic wire from top and side views, respectively. (c) SEM images of a middle part of a PSC wire at the low and high magnification. (d) J–V curves of typical PSC wires with and without PC70BM.72 Copyright 2012, Royal Society of Chemistry. (e) Schematic illustration to the wire-shaped PSC. (f) J–V curves without and with TiCl4 treatments under the increasing growth time. (g) Dependence of PCE and voltage on bent cycle number.73 Copyright 2014, Wiley-VCH. (h) Illustration of the fiber-shaped solar cell (FSC) structure and fabrication process. (i) J–V curves of a FSC in original state and after storage in inertia gas for 20 days. (j) J–V curves of a FSC in straight form (0 degree) and bent to 90 and 180 degrees, respectively. Inset shows the SEM image of the FSC twisted by a CNT yarn electrode and bent to 90 degrees.74 Copyright 2012, American Chemical Society. |
Although much efforts have been devoted to improve the charge transport and optimize optical absorption, the current low PCE of fiber-shaped PSCs still can't satisfy the practical applications, which should be further improved. In addition to the polymer solar cells, fiber-shaped perovskite solar cells have attracted worldwide attention due to liquid-free electrolyte, in which perovskite layer is sandwiched between electron and hole transport materials. Although the current power conversion efficiency of 10.79% has been already achieved, the used noble metal of Au fiber and film greatly increase the cost and weight of the fiber-shaped perovskite solar cells, limiting its practical application.75 Compared with noble metal, CNT fiber has been considered as the potential candidate electrodes for high performance fiber-shaped perovskite solar cells due to its outstanding flexibility, lightweight, and high catalytic activity.76–78 Li et al. reported a CNT fiber-supported double-twisted perovskite solar cell with PCE of 3.03%, as shown in Fig. 5a–d, which was higher than the fiber-shaped polymer solar cell.79 A thin layer of CH3NH3PbI3−xClx coated on the highly flexible CNT fiber here possesses a higher charge carrier mobility and simultaneously shows excellent structural stability under bending for more than 1000 cycles without degradation. The higher PCE of 5.22% has been achieved by designing a stretchable fiber-shaped perovskite solar cell with CNT fiber and spring-like Ti wire as two electrodes (Fig. 5e–g). The aligned CNT sheet was closely attached to the conductive elastic fiber to increase the hole collection, effectively increasing the energy conversion efficiency. Moreover, ascribed to the highly elastic fiber and flexible CNT fiber, the fabricated devices exhibited stable photovoltaic performance under both stretching and bending when they were woven into electronic textiles (Fig. 5h).80 Despite the great achievement, the efficiency of CNT fiber-based perovskite solar cells was still much lower than the traditional planar perovskite solar cell (PCE > 20%), limiting the practical application. This result was mainly ascribed to poor interface contact and charge transfer between photoactive layer and CNT electrodes. Through the optimized modification and functionalization of aligned CNT fiber electrode, the fiber-shaped perovskite solar cell possesses the great potential to achieve the PCE equal to or even higher than the fiber-shaped DSSCs.
Fig. 5 (a) Structure and (b) energy-level diagram (relative to the vacuum level) of each layer in the double-twisted fibrous perovskite solar cell. (c) J–V curve of the double-twisted fibrous perovskite solar cell with the best PCE of 3.03%. (d) The photograph of the double-twisted fibrous perovskite solar cell wrapped onto a capillary tube with curvature radius of 0.3 mm.79 Copyright 2015, Wiley-VCH. (e) Schematic illustration to the elastic perovskite solar cell fiber structure and (f) energy level diagram. (g) J–V curves of the resulting powering textile where three perovskite solar cell fibers were connected in series or parallel before and after stretching. (h) Photograph of an elastic powering perovskite solar cell textile.80 Copyright 2015, Royal Society of Chemistry. |
Fig. 6 (a) Schematic of the experimental setup for the continuous fabrication of supercapacitor fiber and the SEM images of fiber electrode and supercapacitor fiber. (b) Volumetric capacitances of supercapacitor fiber at increasing current densities. (c) Ragon plot of the supercapacitor fiber based on different carbonaceous fibrous electrodes. (d) An integrated fabric woven from cotton yarns (white fibers) and supercapacitor fibers (black fibers).86 Copyright 2015, Wiley-VCH. (e) Schematic illustration to fabrication of a supercapacitor textile based on the CNT/PANI composite fiber. (f) CV curves of bare CNT fiber-based textile and CNT/PANI composite fiber-based textile. (g) Photographs of a transparent supercapacitor textile. (h) Dependence of specific capacitance on bend cycle number of a supercapacitor textile (bending angle of 150°). (i) CV curves of a supercapacitor textile being bent into different angles at a scan rate of 20 mV s−1.87 Copyright 2015, Wiley-VCH. (j) Schematic illustration of the fiber-shaped asymmetric supercapacitor. The inset shows the comparison of galvanostatic charge–discharge curves of different electrodes at a current density of 5 A g−1 (4 mA cm−2). (k) Areal specific capacitances of the fiber-shaped supercapacitors as a function of the current density. (l) Areal energy and power densities of the device in comparison with previously reported values.91 Copyright 2018, American Chemical Society. |
Compared with conducting polymers, transition metal oxides are regarded as the promising candidates for supercapacitor electrode materials due to its high theoretical specific capacitance, low cost and easy availabilities. However, the poor intrinsic conductivity and severe aggregation of transition metal oxides severely hinders the charge transfer during redox reaction, resulting in compromises of power density and cycling stability as well as lower specific capacitance than theoretical value. Combining the aligned high-conductive CNT fiber with transition metal compounds for pseudo-capacitance is an effective way to increase the intrinsic capacitance of fiber-shaped supercapacitors. Lu et al. reported the utilization of CNT/MnO2 composite fiber electrodes for micro-supercapacitor wire.88 The CNT fiber on the one hand act as conductive collector ensuring fast charge transport, on the other hand provide sufficient surface area for deposition of MnO2. The MnO2 nanoflakes orderly deposited on the surface of aligned CNT fiber without serious aggregation expose more surface area for pseudo-capacitance. As a result, the assembled fiber-shaped symmetric supercapacitor demonstrated a high specific capacitance of 156 F cm−3 in LiCl/PVA electrolyte. Similar with MnO2, other metal oxides, such as Co3O4, NiO, Fe2O3 etc.,83 have also been commonly used for supercapacitors due to their high theatrical specific capacitance, environmental compatibilities, and low cost. Zhou et al. designed a porous S-α-Fe2O3@C on the oxidized aligned CNT fiber as anode for high-performance wearable asymmetric supercapacitors, as shown in Fig. 6j.91 Due to the ultrahigh surface area and excellent conductivity, the S-α-Fe2O3@C/OCNTF electrode exhibited a superior areal capacitance of 1232.4 mF cm−2 at 2 mA cm−2 and an excellent rate capability (Fig. 6j). Twisted with Na-doped MnO2 nanosheets/CNT composite fiber, the asymmetric fiber-shaped supercapacitors exhibited a high specific capacitance of 201.3 mF cm−2 and an exceptional energy density of 135.3 μW h cm−2 (Fig. 6k and l). Sun et al. developed the hierarchically-structured Co3O4 nanowire arrays grown on CNT fibers to serve as novel cathodes for high-performance wearable fiber-shaped asymmetric supercapacitors.90 The well-aligned three-dimensional cobalt oxide nanowire arrays (Co3O4 NWAs) directly deposited on carbon nanotube fibers (CNTFs) not only enlarge electrode–electrolyte contacting area for electrochemical reaction (Co3O4 ↔ CoOOH), but also provide a short diffusion path for fast ion transport. The obtained hybrid fibers showed an ultrahigh specific capacitance of 734.25 F cm−3 (2210 mF cm−2) in a three-electrode system. Coupled with the vanadium nitride nanowires/CNT fibers, the fabricated asymmetric fiber-shaped supercapacitors possessed a high energy density of 13.2 mW h cm−3 in KOH/PVA gel electrolyte with a stable potential window of 1.6 V. To further increase the electrochemical performance of the aligned CNT fiber electrode, polynary metal oxides/CNT hybrid electrodes have been developed,98 such as Zn–Ni–Co ternary oxides (ZNCO),99,100 Mo–Ni–Co ternary oxide (MNCO),89 due to their higher electrochemical activity and conductivity than the ones using mono-metal oxide and binary-metal oxide. Sun et al. prepared a wearable fiber-shaped asymmetric supercapacitor with a maximum operating voltage of 1.6 V by utilizing hierarchical dandelion-like MNCO/CNT fiber as the positive electrode.89 The optimized device exhibited a remarkable specific capacitance of 62.3 F cm−3 (233.7 mF cm−2), a high energy density of 22.2 mW h cm−3 (83.1 μW h cm−2) and an extraordinary power density of 2133.3 mW cm−3 (8000 mW cm−2).
In addition to transition metal oxide, transition metal sulfide and transition metal nitride have also attracted great interests.101–103 Zong et al. developed a twisted asymmetric supercapacitor composed of MoS2/CNT composite fiber as negative electrode and Na-doped MnO2/CNT composite fiber as positive electrode.101 Benefiting from the excellent electrochemical activity of transition metal compounds and high conductivity of aligned CNT fiber, the fabricated asymmetric supercapacitor showed an incredible specific capacitance of 265.4 mF cm−2, an ultrahigh energy density of 178.4 μW h cm−2, and outstanding flexibility (120° bending, over 3500 times) with the high operating voltage of 2.2 V. Among the transition metal nitrides, vanadium nitride (VN) has been considered as a promising anode material for asymmetric supercapacitors due to its large specific capacitance (1340 F g−1) and superb electrical conductivity (106 Ω m−1).89,90,96,99,100,102 Especially, the aligned porous VN can provide higher specific surface area for faradic reaction and more ion transport path. Based on the VN@C nanowire arrays/CNT fibers as core electrode, the asymmetric coaxial fiber-shaped supercapacitors were developed with a high specific capacitance of 213.5 mF cm−2 and an exceptional energy density of 96.07 μW h cm−2.102
Moreover, stretchable/elastic CNT-based yarn supercapacitors currently are particularly attractive for wearable electronics in practical applications, especially inevitable severe defamation in daily life.104 Choi et al. report a bi-scrolled yarn MnO2/CNT fiber electrode. The CNT here provide strength and electrical conductivity. Despite the high loading of MnO2, the final bi-scrolled solid-state yarn supercapacitors can be made elastically stretchable (up to 30% strain) by over-twisting to produce yarn coiling.105 Similarly, the buckled CNT fiber electrode was also prepared for highly stretchable/elastic yarn supercapacitors, which can effectively absorb tensile or shear stresses during the severe deformation and can sustain up to 1500% elastic deformation. Consequently, by incorporating pseudocapacitive-active materials, the fabricated super-elastic fiber-shaped supercapacitors show high linear and areal capacitance values of 21.7 mF cm−1 and 92.1 mF cm−2, respectively, that can be reversibly stretched by 1000% without significant capacitance loss, showing great wearable applications.106
Fig. 7 (a) Schematic illustration to the wire-shaped LIB fabricated by twisting an aligned MWCNT/MnO2 composite fiber and Li wire as positive and negative electrodes, respectively. The inset top left image shows the charge–discharge process. (b) Charge and discharge of wire-shaped LIB with a MWCNT/MnO2 composite fiber and Li as electrodes. (c) Dependence of specific capacitance for a battery wire on current.92 Copyright 2013, Wiley-VCH. (d) Schematic illustration of the synthesis of the aligned CNT/MoS2 hybrid fiber and the structure of the fibrous LIB. (e) Cyclic voltammograms of the fibrous LIB with the aligned CNT/MoS2 hybrid fiber as the cathode at 0.1 mV s−1. (f) The first three charge–discharge curves of the fibrous LIB at 0.2 A g−1. (g) Cycling performances of the fibrous LIB at 0.2 A g−1. (h) Dependence of specific capacity on the bending cycle.112 Copyright 2015, Royal Society of Chemistry. (i) Schematic illustration of the synthesis of high-performance composite yarns. (j) Long-life performance of the CNT–Si/CNT composite yarn at 2C. (k) Comparison of cyclic performances between CNT–Si and CNT–Si/CNT composite yarns at 0.4C. (l) Schematic illustration to the fabrication of the coaxial fiber full LIB. (m) Long-life performance of the fiber-shaped LIB between 2.0 and 4.3 V at 1C. (n) Photograph of a fiber-shaped LIB to lighten up a LED and fiber-shaped full LIBs being woven into a textile (inset).113 Copyright 2014 American Chemical Society. (o) Schematically showing the (I) fabrication process, (II) stretchability representation, (III) cross-sectional view of the stretchable fiber-like Li metal battery, and (VI) wrapping of the Li–ZnO@CNT fibers around a pre-stretched elastic fiber.118 Copyright 2019, Elsevier. |
In addition to electrolyte leakage of full-cell fiber-shaped LIBs, the safety issue arising from the growth of dendritic lithium on the anode surface (i.e., Si anode) has also attracted great interests. To avoid this problem, much attention has been paid to developing the novel electrode materials with higher lithiation potentials and small volume change, such as spinel Li4Ti5O12 (LTO), polyimide (PI) and ZnO.111,114,117,118 Ren et al. introduced the LTO and LMO nanoparticles into the aligned CNT yarns. The obtained MWCNT/LTO and MWCNT/LMO composite yarns were used as anode and cathode, respectively, and were assembled into a full-cell fiber-shaped LIB with a belt separator and liquid electrolyte.114 The full-cell achieved a high specific capacity of 138 mA h g−1 at 0.01 mA and a discharge volumetric energy density of 17.7 mW h cm−3. Ascribed to the high flexibility of CNT-based composite fiber, the fiber-shaped LIB could be woven into various electronic textiles for wearable electronics. Moreover, an elastic wire-shaped LIB could also be fabricated by winding the MWCNT/LTO anode and MWCNT/LMO cathode yarns around an elastic substrate. The stretchable fiber-shaped battery showed the initial discharge capacity of 138 mA h g−1 with the retention of over 90% when the battery was stretched by 100%, exhibiting outstanding adaptability. Recently, a novel highly-stretchable fiber-shaped LIB with high capacity (1176 mA h g−1 at 50 mA g−1) was developed using a Li–ZnO@CNT hybrid fiber as the anode, as shown in Fig. 7o.118 Interestingly, the Li anode integrated the three-dimensional structure of ZnO arrays and the admirable stretchability of CNT fibers. When matched with MoS2@CNT fibers, the stretchable fiber-like Li metal battery exhibited an excellent cyclic stability under a strain of 100% and a dendrite-free morphology after repeated plating/stripping cycling.
For fiber-shaped energy harvesting devices, particularly fiber-shaped DSSCs, the aligned CNT fiber electrode which was used as working electrode (anode) should possess excellent electronic properties for fast charge transport and high specific surface area for efficient adsorption of dye molecules. Introducing a porous TiO2 nanocrystal hole blocking layer on the aligned CNT fiber can effectively improve the photoinduced charge separation and transport of carriers to the electrode, leading to increased PCE. Meanwhile, the counter electrode (cathode) based on the aligned CNT composite fiber should possess outstanding catalytic properties. High conversion efficiencies can be achieved by replacing the conventional Pt wire with Pt modified CNT fiber as counter electrode. Moreover, surface modification such as heteroatom doping can also improve the catalytic activity of CNT fiber-based electrode. While for the CNT fiber-based fiber-shaped polymer and perovskite solar cells, the PCE was presently lower than that of fiber-shaped DSSCs, which was mainly ascribed to poor interface contact between solid photoactive layer and CNT-fiber electrodes.
In addition, for flexible fibrous electrochemical energy storage devices, the aligned CNT fibers are promising candidates for electrode materials owing to their outstanding conductivity and high specific capacitances. However, a major challenge for CNT fiber electrodes is the low energy density. An effective strategy for solving this problem is introducing pseudocapacitive materials (such as conducting polymer, metal oxide, metal sulfide, etc.) into the aligned CNT fiber, which can greatly enhance the energy density of the devices. The porous pseudocapacitive materials on aligned CNT fiber are conducive to the fast ion transport and adapting the volume change during charge/discharge processes, ensuring rate capability and cyclic stability of the devices.
Overall, the aligned CNT fiber and its composite fiber are valuable electrode materials with great potential for fiber-shaped energy harvesting and storage devices. However, the relatively low performance of CNT fiber-based devices, especially all-solid energy devices, remarkably limits the practical applications. Therefore, more efforts should be made to design novel aligned CNT composite fiber electrodes with outstanding photoelectric or electrochemical activity through surface modification and functionalization for much higher performances. Another challenge is improvement of the structure stability (i.e., strength and deformability) for fiber-shaped energy devices to effectively weave such fiber-shaped devices into textiles for stretchable, portable, wearable, deformable, and even implantable electronics. Usually, introducing the second phase or surface modification may decrease the electronic and mechanical properties of the aligned CNT fiber electrodes. To balance the electrochemical activity, conductivity, and mechanical properties of the aligned CNT composite fiber, regulating the interfacial properties and structure of active materials is critical. In summary, these CNT fiber-based energy devices are highly promising to achieve mass production and can be applied to wearable electronic devices such as consumer electronics, artificial electronic skins in our future life.
This journal is © The Royal Society of Chemistry 2021 |