Mingxing Chen*a,
Lianying Weia,
Wei Zhanga,
Chun Wang*b and
Changfa Xiao
b
aSchool of Textile and Garment, Hebei Province Technology Innovation Center of Textile and Garment, Hebei Key Laboratory of Flexible Functional Materials, Hebei University of Science and Technology, No. 26, Yuxiang Road, Shijiazhuang, 050018, China. E-mail: mxchen1990@163.com; bcmdy@163.com; Tel: +86 0311-81668828 Tel: +86 0311-81668817
bSchool of Textiles and Fashion, Shanghai University of Engineering Science, No. 333, Longteng Road, Shanghai, 201620, China
First published on 24th June 2021
A novel tubular poly(m-phenylene isophthalamide) (PMIA) nanofiber membrane decorated with Ag nanoparticles was fabricated via a simple method in this study. First, Ag@RGO nanocomposites were prepared via a mussel-inspired method. Then, a tubular PMIA/Ag@RGO nanocomposite nanofiber membrane (T-PMIA/Ag@RGO NNM) was prepared by adding Ag@RGO nanocomposites to the electrospining solution. In particular, hollow braided rope was used as the collector and reinforcement during the electrospinning process. T-PMIA/Ag@RGO NNM exhibits an excellent catalytic efficiency as most of the Ag nanoparticles were exposed to the surface of the nanofiber and because of the fast mass transfer in continuous catalysis process. T-PMIA/Ag@RGO NNM can be easily recycled from the reaction solution and exhibits good reusability. The degradation rate for 4-NP could still remain 98.7% after ten consecutive cycles. The results might advance the real applications of the nanofiber membrane in the continuous catalysis process.
In order to solve these problems, some efforts have been done. There are two common strategies to solve the agglomeration of noble metal NPs. One is surface modification with small molecular or polymeric ligands. Another effective strategy is to immobilize them on various supports such as polymers,13,14 carbon materials15–18 and metal–organic frameworks.19–21 As a widely used two-dimensional material, graphene oxide (GO) is known to be a superior substrate due to the functional groups such as hydroxyl, carbonyl, and epoxy, which can act as nucleation sites for the loading of noble metal nanoparticles.22,23 Thus, numerous researchers have paid much attention to prepare noble metal NP/GO nanocomposites and studied their performance.23–27 As a facile and environmentally friendly method for preparing noble metal NPs/GO nanocomposites, the mussel-inspired modification of graphene oxide for preparing noble metal NPs/GO nanocomposites has been used widely in recent years.28–32 Although the noble metal NPs/GO nanocomposite shows superior performance to that of bulk noble metal NPs, the recyclability of the nanocomposite is still poor.
As a unique nanomaterial, nanofibers are widely used as the matrix to improve the recyclability of noble metal NPs due to their nanometric diameter and large surface area.33 There are two common methods for preparing noble metal NPs/nanofiber composites. One is assembling noble metal NPs on the surface of nanofibers. In a previous study, several noble metal NPs have been coated successfully on the surface of nanofibers, such as Ag/PVDF nanofibers,34 Ag/PAN nanofibers,35 Au/PAN nanofibers,36 Au/PVA nanofibers37 and Au/CA nanofibers.38 Although these noble metal NPs/polymer nanofibers display good stability and recyclability, the prepared process is little complicated. The other common method is blending noble metal NPs or their precursors with a polymer solution, and then, nanofibers are prepared by the electrospinning process.11,39–41 Although it is an easy way to fabricate noble metal NPs/nanofiber composites, the activity of noble metal NPs/nanofiber composites may be poor as some of noble metal NPs are inside the nanofibers as their diameter is much smaller than that of the nanofibers. Hence, another method needs to be developed to fabricate noble metal NPs/nanofiber composites.
Furthermore, the continuous catalysis process has attracted considerable attention recently as the catalytic efficiency is higher during this process.3,42–48 However, the mechanical properties of nanofiber membranes are usually poor; therefore, they are often used in the static catalytic process. Their usage in the continuous catalysis process is still a challenge. In our previous study, an Ag/PMIA nanofiber membrane49 and Ag/PVDF-HFP nanofiber membrane,50 which can be used in the continuous catalysis process and showed higher catalytic efficiency, were prepared. However, the preparation method was somewhat complicated. Therefore, there is an urgent need to develop a simple method to prepare a nanofiber membrane, which can be used in the continuous catalysis process.
In this study, novel tubular PMIA/Ag@RGO nanocomposite nanofiber membranes (T-PMIA/Ag@RGO NNMs), which could be used in the continuous catalysis process, were prepared via a simple electrospining process. PMIA was selected as the polymer to fabricate the nanofibers due to its excellent thermal stability and mechanical property.51–53 First, the Ag@RGO nanocomposite was prepared via a mussel-inspired method. Then, the Ag@RGO nanocomposite was added into the PMIA polymer solution to prepare T-PMIA/Ag@RGO NNM using hollow braided rope as the collector. The majority of Ag nanoparticles were not covered by the PMIA nanofiber as the diameter of Ag@RGO nanosheets was larger than that of the nanofiber. The morphology, XRD, XPS and mechanical property of T-PMIA/Ag@RGO NNM were characterized. Lastly, the catalytic properties of the tubular PMIA/Ag@RGO nanofiber membrane were tested under continuous and static catalysis modes. The results demonstrate a high catalytic enhancement of T-PMIA/Ag@RGO NNMs in the continuous catalysis process.
Membrane ID | Ag@RGO (wt%) | PMIA (wt%) | LiCl (wt%) | DMAc (wt%) |
---|---|---|---|---|
PMIA | 0 | 12 | 2 | 86 |
PMIA/Ag@RGO0.2 | 0.2 | 12 | 2 | 85.8 |
PMIA/Ag@RGO0.6 | 0.6 | 12 | 2 | 85.4 |
PMIA/Ag@RGO1.0 | 1 | 12 | 2 | 85 |
Fig. 4 shows the SEM morphology of T-PMIA/Ag@RGO NNM. T-PMIA/Ag@RGO NNM had a unique tubular shape compared to the flat nanofiber membrane. As shown in Fig. 4(a), the tubular nanofiber membrane was composed of a hollow braided rope and nanofiber layer. The hollow braided rope served as the reinforcement, while the nanofiber layer served as the functional layer. Moreover, the interface bonding between the hollow braided rope and nanofiber layer was good. It was beneficial to improve the mechanical properties of T-PMIA/Ag@RGO NNM. The reinforced mechanism of T-PMIA/Ag@RGO NNM is shown in Fig. S3.† Fig. 4(b) shows the SEM morphology of the nanofiber layer. As shown in Fig. 4(b1), a relatively smooth, uniform and continuous PMIA nanofiber is observed. Fig. 4(b2–b4) show the outer surface morphology of T-PMIA/Ag@RGO NNM. Unlike the morphology of the PMIA nanofiber, the surface of the PMIA/Ag@RGO nanofiber was rough; moreover, a typical two dimensional structure of the Ag@RGO nanocomposite was observed. Moreover, the Ag@RGO nanocomposite was embedded into the nanofiber tightly via two junction points, which ensured that the Ag@RGO nanocomposite would not fall off from the PMIA/Ag@RGO nanofibers easily.
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Fig. 4 SEM morphology images of T-PMIA/Ag@RGO NNM (a) cross section and (b) out surface: (1) PMIA, (2) PMIA/Ag@RGO0.2, (3) PMIA/Ag@RGO0.6, and (4) PMIA/Ag@RGO1.0. |
In order to further investigate the bonding state of the Ag@RGO nanocomposite and PMIA nanofiber, the TEM morphology of the PMIA/Ag@RGO nanofiber is observed. The result is shown in Fig. 5. The doping of the Ag@RGO nanocomposite is observed clearly in the PMIA/Ag@RGO nanofiber. Moreover, there was no gap between the nanocomposite and nanofibers. This indicated that there was a good combination of the Ag@RGO nanocomposite and PMIA nanofiber. The edge of the Ag@RGO nanocomposite was out of the nanofibers as the size of the Ag@RGO nanocomposite was bigger than the diameter of nanofibers. This was beneficial to increase the contact area between the Ag@RGO nanocomposite and reactants. These provide a structural basis for the application of T-PMIA/Ag@RGO NNM in catalysis.
The Ag loading of T-PMIA/Ag@RGO NNM was detected by EDX. The results are shown in Fig. 6. As shown in Fig. 6, the Ag loading of the PMIA/Ag@RGO composite nanofiber membrane increased considerably when the Ag@RGO content of the electrospining solution increased from 0.2 wt% to 0.6 wt%. However, the Ag loading of the PMIA/Ag@RGO composite nanofiber membrane increased slightly when the Ag@RGO content further increased to 1.0 wt%. The viscosity of the electrospining solution increased with an increase in the Ag@RGO content. This would make the electrospining process to become more and more difficult. Moreover, the electrical conductivity of Ag@RGO was better than that of the PMIA solution. This would not make some Ag@RGO nanocomposites embed into the nanofiber during the electrospinning process. Therefore, the Ag loading of the PMIA/Ag@RGO composite nanofiber membrane increased slightly when the Ag@RGO content further increased to 1.0 wt%.
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Fig. 6 The EDX spectra of T-PMIA/Ag@RGO NNM: (a) PMIA/Ag@RGO0.2, (b) PMIA/Ag@RGO0.6, and (c) PMIA/Ag@RGO1.0. |
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Fig. 7 The XPS spectra of numerous samples (a) wide scan and (b) high resolution of Ag3d; the XRD patterns of various samples (c, d). |
Sample | C (At%) | O (At%) | N (At%) | Ag (At%) |
---|---|---|---|---|
Ag@RGO | 66.41 | 28 | 3.42 | 2.18 |
PMIA/Ag@RGO0.6 | 73.29 | 14.78 | 11.11 | 0.82 |
The crystal structure of the samples was determined via XRD. The XRD patterns of samples are shown in Fig. 7(c). As shown in Fig. 7(c), a typical characteristic peak at about 10° is observed in the GO XRD pattern. However, the peak is not seen in the Ag@RGO nanocomposite, indicating that GO was reduced by PDA. Besides, the XRD pattern of the Ag@RGO nanocomposite showed two new peaks at 38.1° and 44.2°, which correspond to the (111) and (200) lattice planes of Ag nanoparticles, respectively. The same peaks are also present in the PMIA/Ag@RGO nanofiber membrane. This further indicated that the Ag@RGO nanocomposites were embedded into the PMIA/Ag@RGO nanofiber successfully.
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Fig. 8 The mechanical property of T-PMIA/Ag@RGO NNM (a) tensile strength and (b) compressive property. |
To evaluate the catalytic performance of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane, the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane was employed for the catalysis of a model reaction for the reduction of 4-NP to 4-AP. The reaction followed pseudo-first order reaction kinetics as the concentration of NaBH4 in the feed solution was higher than 4-NP during the process. Thus, the apparent rate constants (kapp) of the reactions could be calculated by the following equation:
![]() | (1) |
First, the reaction process was carried out with different NaBH4 contents under 0.1 MPa via the continuous catalysis model. The volume of the feed solution was 500 ml, which contained 5 mg 4-NP and different contents of NaBH4. The result is shown in Fig. 9(a). As shown in Fig. 9(a), kapp increases as the NaBH4 content increases. It was obvious that the increase in the NaBH4 content improved the catalytic performance of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane. During the reaction process, NaBH4 ionized in water to offer BH4−, which would be adsorbed on the Ag@RGO nanocomposite surface; then, the silver nanoparticles started the catalytic reaction by relaying electrons from the donor BH4− to the acceptor 4-NP. The increase of the NaBH4 content would donate more electrons which lead to accelerate metal-catalyzed nitroarene hydrogenation. Therefore, the kapp of 4-NP to 4-AP conversion increased with the increase in the NaBH4 content. When the addition amount of NaBH4 was 1 g, the mass ratio of NaBH4 and 4-NP had reached 200:
1; moreover, the increasing trend of kapp slowed down when the addition amount of increased from 0.5 g to 1 g. Hence, the addition of NaBH4 was 1 g in the following experiments.
Fig. 9(b) shows the effects of the operating pressure on the catalytic performance of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane. It was obvious that kapp increased as the operating pressure increased. The increase in the operating pressure was beneficial to improve the flow rate of the feed solution. Also, this could facilitate the contact between the catalyst and reactants, as well as the mass transfer. Moreover, kapp increased slightly when the operating pressure increased from 0.1 MPa to 0.15 MPa. Based on the above-mentioned results, 0.1 MPa was selected as the operating pressure in subsequent experiments.
In order to validate the excellent catalytic performance of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane, the following experiments were carried out. The results are shown in Fig. 10. First, the catalytic experiment was carried out via the continuous catalysis model in the presence of the tubular PMIA/PDA@RGO0.6 composite nanofiber membrane. As shown in Fig. 10(a), the UV-Vis absorption spectra of the feed solution barely changed during this process. The slightly change was probably caused by the adsorption of the tubular PMIA/PDA@RGO0.6 composite nanofiber membrane. Second, the catalytic experiment was carried out via the static catalysis model in the presence of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane. As shown in Fig. 10(b), the UV-Vis absorption spectra of the feed solution at 400 nm decreased slightly. It demonstrated that a few 4-NPs in the feed solution was transferred to 4-AP during the static catalysis process as the presence of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane. Alternatively, the reaction efficiency of 4-NP to 4-AP was very low under this condition. In such a situation, the contact probability between the catalyst and reactants was very low. Therefore, the catalytic reaction of 4-NP to 4-AP could not be carried out efficiently. As discussed above, the T-PMIA/Ag@RGO NNM had a superior mechanical property. Therefore, the catalytic test could be carried out via the continuous catalysis model. The result is shown in Fig. 10(c). It was obvious that the UV−Vis absorption spectra of the feed solution at 400 nm had fallen rapidly during the continuous catalysis process. It indicated that 4-NP was rapidly transferred to 4-AP during the continuous catalysis process. The kapp values of the static and continuous catalysis processes were calculated based on the slope of the fitted lines, as shown in Fig. 10(d). The kapp values were 1.86 × 10−1 min−1 and 1.76 × 10−3 min−1 for continuous and static catalysis processes, respectively. The kapp of the continuous catalysis process was 105.7 times higher than the static catalysis process as the mass transfer rate in the continuous catalysis process was much higher than that of the static catalysis process. A much faster mass transport in the continuous catalysis process was beneficial to bring 4-NP to Ag nanoparticles surface and remove 4-AP from the reaction zone during the continuous catalysis process. This is responsible to the higher catalytic activity in the continuous catalysis process. However, most nanofiber membranes could only be used under this condition due to its poor mechanical properties. The results further demonstrated the superiority of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane due to its excellent mechanical property and unique construction.
The catalytic stability is also a key point for the application of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane. Therefore, the catalytic stability of the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane was studied. The results are shown in Fig. 10(e, f). As shown in Fig. 10(e), the catalytic activity had merely changed after three cycles. Moreover, the conversion of 4-NP was almost constant during ten cycles, as shown in Fig. 10(f). These results indicated that the tubular PMIA/Ag@RGO0.6 composite nanofiber membrane had a good catalytic stability. As discussed above, there was a good combination of the Ag@RGO nanocomposite and PMIA nanofiber; moreover, the Ag nanoparticles adhered well to the Ag@RGO nanocomposite surface. These could ensure that the catalysts would not fall off from the tubular PMIA/Ag@RGO0.6 composite nanofibers easily during the continuous catalysis process and made it easy for the recycling of catalysts.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra03707b |
This journal is © The Royal Society of Chemistry 2021 |