Wenbin
Wang
a,
Yusuf
Shi
a,
Chenlin
Zhang
a,
Renyuan
Li
a,
Mengchun
Wu
a,
Sifei
Zhuo
a,
Sara
Aleid
a and
Peng
Wang
*ab
aWater Desalination and Reuse Center, Division of Biological and Environmental Science and Engineering, King Abdullah University of Science and Technology, Thuwal 23955-6900, Saudi Arabia. E-mail: peng.wang@kaust.edu.sa
bDepartment of Civil and Environmental Engineering, The Hong Kong Polytechnic University, Hong Kong, China
First published on 1st September 2021
Global cooling demands are increasing rapidly as a result of the increasing trends of heatwaves and the increase of living standards. Meeting essential cooling demands by the impoverished is extremely challenging due to their lack of access to electricity. Herein, we report a passive design with dissolution cooling in combination with solar regeneration for the conversion and storage of solar energy for cooling without electricity consumption. As a proof of concept, cooling was achieved by dissolving a NH4NO3 salt in water and a three dimensional solar regenerator was applied to regenerate the NH4NO3 salt. The cooling power of such a system could reach up to 191 W m−2. Importantly, the passive cooling design separates the dissolution cooling and solute regeneration physically and time-wise, allowing for energy storage and utilization even across seasons. This work shines light on the utilization of solar energy for cooling, especially for off-grid communities.
Broader contextEngineered cooling is essential in our daily lives as it effectively regulates the temperatures of space and substances for air conditioning, perishable substance storage, equipment temperature control, vaccine transportation and storage, etc. Great progress in cooling has been made in the past few decades, especially by the advancement of electricity-based vapor compression. On the other hand, the development of electricity-free cooling technologies, which are much needed in off-grid communities, remains stagnant. This work demonstrates a passive no electricity and sustainable cooling on-demand (NESCOD) system that can effectively convert and store solar energy for cooling. In the NESCOD system, the cooling is achieved by dissolving a NH4NO3 salt in water and solar energy is utilized to regenerate the salt. The cooling power of the NESCOD system reaches up to 191 W m−2 under one-sun illumination. |
Basically, a lower space temperature can be created by heat exchange or thermal absorption. Active heat exchange, which removes heat to a high temperature region, can refrigerate at a high cooling power, but demands electricity to drive this process. In contrast, passive heat exchange can remove heat to a colder region without electricity consumption. For example, radiative sky cooling radiates heat to the cold outer space via the Earth's atmosphere narrow optical window which is partially transparent to mid-infrared thermal radiation (i.e., 8–13 um).6–8 As a result, it is unsurprising that the sky cooling has a low intrinsic thermodynamic cooling power limit of ∼160 W m−2.9–11 Furthermore, it can only decrease the temperature of the area beneath the cooling material by ∼10 °C.
On the other hand, thermal absorption, in which heat is transformed across different substrates (e.g., from liquid bulk water or NH3 to vapor sorbents), is nowadays gaining momentum.12–14 The cooling is produced by the phase change of the liquids and the sorbents are regenerated to complete a cycle. The thermal absorption is capable of on-demand and targeted cooling with more flexibility in controlling its cooling power and thus performance than sky cooling. Nevertheless, the passive thermal absorption based-cooling system often shows a very low cooling power due to the slow diffusion of vapor in the absence of an electricity-driven artificial wind field.
Herein, we demonstrate a fully passive cooling design with chemical dissolution generating cooling while solar and low-grade environmental heat drive the chemical regeneration. The new design produces no electricity and sustainable cooling on-demand (NESCOD). The NESCOD is composed of two components: (1) chemical dissolution cooling that refrigerates by dissolving the cooling solute whose enthalpy of solution is considerably positive (i.e., endothermic) and (2) solute regeneration that regenerates the cooling solute using renewable energy. Importantly, the NESCOD separates the dissolution cooling and solute regeneration physically and time-wise, allowing for energy storage and utilization even across seasons. As a proof of concept, the use of NH4NO3, whose enthalpy of saturated solution is 187.6 kJ kg−1, as a cooling solute and three dimensional (3D)-shaped solute regenerator (3D SR) in this work led to a cooling solute regeneration rate of 4.6 kg m−2 h−1 under one-sun illumination, representing a cooling power of 191 W m−2. The cooling power in NH4NO3 can be released flexibly at anytime and anywhere by dissolving NH4NO3 in water. The storage of the NH4NO3 salt is much easier than that of the vapor sorbents in thermal adsorption. Due to the fast NH4NO3 dissolution and, therefore, heat absorption rate, the temperature of the cooling solution can be decreased to ∼−2.4 °C in only 20 min. The NESCOD is expected to provide a new solution for low barrier-of-entry cooling that is suitable for off-grid communities.
Fig. 1 Schematic illustration of the NESCOD system. (a) Cooling and regeneration cycle. (b) Solute regeneration by 3D SR. |
(1) |
In the dissolution cooling process, the cooling power that can be released from the cooling solute may be lower than the cooling capacity regeneration rate because part of the cooling power can be consumed by decreasing the water and cooling solute temperature. Herein, we define the cooling power (P) of the NESCOD as the cooling power that can be generated in a given condition and it is calculated by the following equation:
(2) |
Since this calculation needs to be based on a given situation, we assume that the ambient temperature is 35 °C and the ultimate temperature of the solution is at a human well-being room temperature, 25 °C. Considering that the salt concentration has little effect on the evaporation rate as reported in a previous work,22 the cooling power of different salts is calculated by assuming an evaporation rate of 1.0 kg m−2 h−1 during the regeneration step, as shown in Fig. 2a. The NH4NO3 shows a cooling capacity regeneration rate of 109 W m−2 and the corresponding cooling power is calculated to be 87 W m−2, the highest among all salts, compared with that of the other salts all <20 W m−2. The enthalpy of NH4NO3 solution at different concentrations is further calculated according to eqn (S1) (ESI†). As shown in Fig. 2b, its cooling power increases along with an increasing concentration, which confirms that its saturation solution would deliver a maximum cooling power. The above results confirm the superiority of NH4NO3 among all the salts under consideration.
As a control, the evaporation rates of the 3D SR with pure water as the source water under one-sun illumination and in the dark were measured to be 2.4 kg m−2 h−1 and 0.8 kg m−2 h−1, respectively (Fig. 3b), confirming that the solar evaporation performance of the 3D SR is comparable to the state-of-the-art 3D-shaped solar steam generators.22–24 The high evaporation performance of the 3D SR should be attributed to its large water/air interface and the reabsorption of the diffuse reflectance by its wall according to the literature studies.23 However, when the pure water was replaced with saturated NH4NO3 solution (SN), the evaporation rate was greatly decreased to 0.9 kg m−2 h−1, representing a NH4NO3 regeneration rate of 1.9 kg m−2 h−1. The decreased evaporation rate is a result of two reasons. First, the saturated solution has a decreased saturated vapor pressure. Second, the crystallized NH4NO3 salt accumulates on the outer wall of the 3D SR fabrics during crystallization and forms a compact salt crust layer (Fig. S3a, ESI†), which can block the delivery of the source water to the water/air interface. As shown in Fig. 3c (2–3) and 3d, the surface temperature of the outer wall with pure water as the source water was below the room temperature of 25 °C while it was increased to 30–33 °C when the saturated NH4NO3 solution was used as the source water. The increased outer wall temperature can partially be an indicator of an inhibited water evaporation.
During the salt crystallization, the contiguous granules can be aggregated due to the large surface tension force of the NH4NO3 solution, leading to the formation of the compact salt crust layer.25 It has been reported that the addition of some surfactants can decrease the surface tension of the NH4NO3 solution, preventing the granule aggregation and thus leading to more loosely packed salt crystal structures.25–27 In light of this, we added different amounts of sodium 4-vinylbenzenesulfonate (SVBS) into the saturated NH4NO3 solution with an aim to increase its evaporation rate using the 3D SR. As shown in Fig. 3b, when the concentrations of SVBS were 0.1%, 0.3% and 0.5%, the evaporation rates were increased to be 1.0, 1.1 and 1.1 kg m−2 h−1, representing the NH4NO3 regeneration rates of 2.1, 2.3 and 2.3 kg m−2 h−1, respectively. Moreover, the surface temperature of the crystallized salt in the presence of SVBS was decreased to around 29 °C (Fig. 3c and d) from 30 to 33 °C without SVBS. Meanwhile, it can be observed that some individual granules were formed on the surface of the 3D SR (Fig. S3, ESI†) and the number of these granules appeared to increase along with the SVBS concentration, indicating that the addition of SVBS decreases the aggregation of the NH4NO3 salt granules. In particular, it can be observed that there are many small peaks that represent a lower temperature on the temperature change curve in the situation when the SVBS concentrations are 0.3% and 0.5% (Fig. 3d), which can be attributed to the lower temperature of the formed granules on the surface. The formed granules add more water/air interfaces and thus enhance their evaporation rate. Therefore, with less compact crystallized salts where more pores are present to provide pathways for water delivery, a higher evaporation rate and a lower surface temperature are then resulted. These results confirm that the addition of a small amount of SVBS into the saturated NH4NO3 solution will improve the cooling solute regeneration performance by the 3D SR.
The long-term solute regeneration performance of the 3D SR was further investigated when the saturated NH4NO3 solution with SVBS added was used as the source water. The saturated NH4NO3 solution with 0.5% SVBS that produced the highest evaporation rate (Fig. 3b) was used for the recyclability test. The SVBS content in the collected crystallized solid was measured to be ∼0.77 wt% (Fig. S4, ESI†), which is comparable to the weight ratio from SVBS to NH4NO3 (0.0074:1) in the original saturated solution. This result confirms the stability of the SVBS content in the recycled cooling solute. From this point on, the saturated NH4NO3 solution with 0.5% SVBS was used consistently to obtain the crystallized NH4N3O salt unless otherwise specified.
In conducting salt recovery experiments, a large container was placed on the electrical scale to collect the dropped salt. As shown in Fig. S5 (ESI†), the salt crystals were loosely accumulated on the 3D SR and considerable salt crystals were collected on the PS foam after 36 hours under one-sun illumination, indicating that the salt crystals can drop off from the 3D SR by their own gravity. Compared with the pure NH4NO3 salt (Fig. S6, ESI†), the crystallized NH4NO3 salt in the presence of SVBS exhibited a larger volume at the same weight (1.0 g), manifesting that it has a higher bulk pore volume and thus surface area. Very interestingly, the evaporation rate was increased from ∼1.1 kg m−2 h−1 after the first 3 h to ∼2.2 kg m−2 h−1 at 24 h (Fig. S7, ESI†) with the corresponding solute regeneration rate being increased from 2.3 kg m−2 h−1 to 4.6 kg m−2 h−1. The increase in the evaporation rate should be attributed to the loosely accumulated salt crystals, which add more water/air interfaces for evaporation and solar energy absorption. However, our attention was attracted by the migration of the salt crystals up to the cup-mouth from 24 h to 36 h (Fig. S5, ESI†), which affected the sunlight absorption by the 3D SR. As a result, the evaporation rate decreased after 24 h and ended up with a rate of 1.8 kg m−2 h−1 at 36 h (Fig. S7, ESI†). We suspected that the up migration of the crystals might be due to the high surface energy of the wall material (PE film).
To confirm, we investigated the evaporation process of the saturated NH4NO3 solution with 0.5% SVBS on PE film and polytetrafluoroethylene (PTFE) film with a lower surface energy. As shown in Fig. S8a and b (ESI†), the contact angles of the saturated NH4NO3 solution with 0.5% SVBS on the PE film and PTFE film were 98.4° and 138.2°, respectively, confirming the lower surface energy of the PTFE film. Then, the solution was dropped onto the PE film and PTFE film for complete evaporation at ∼30 °C (Fig. S8c and d, ESI†). By the end of the evaporation, the salt crystals were dispersed on the PE film, which was far beyond the original area of the liquid drop, whereas the salt crystals on the PTFE film maintained their original shape. These results demonstrate that the utilization of the PTFE film might prevent the up migration of the salt crystals during evaporation.
To this end, a new 3D SR with the area above the fabric being wrapped by a piece of PTFE film was fabricated (Fig. 4a) and exposed under one-sun illumination for 72 h. As shown in Fig. 4b, the new 3D SR exhibited an increased evaporation rate from ∼1.1 kg m−2 h−1 to ∼2.2 kg m−2 h−1 at 24 h, and the evaporation rate kept stable thereafter in the following 24 h. Its evaporation performance within the first 24 hours was similar to the 3D SR without the PTFE film, indicating that the presence of the PTFE film has little effect on the evaporation performance of the 3D SR. The images of the salt crystals on the new 3D SR are shown in Fig. 4b–h. As seen, the loosely packed salt crystals could clear themselves off the 3D SR as time went on (the yellow circle in Fig. 4d–g). Nevertheless, some salt crystals still migrated upwards beyond the fabric and partially covered the PTFE film. Fortunately, these salt crystals dropped off the PTFE film automatically (the red mark in Fig. 4e–g) at a certain time. As a result, the cup mouth was never covered by the salt crystals even after the 3D SR was illuminated for 48 h (relative to the 36 h illumination of the 3D SR without the PTFE film) and consequently, no apparent evaporation rate decline was observed after 24 h (Fig. 4b).
During crystallization, the drop of the crystallized salt from the 3D SR decreases the water/air interface and the light-absorbing area, leading to a transiently decreased evaporation rate. However, the evaporation continuously produces salt crystals on the 3D SR. As a result, the 3D SR exhibited a fluctuated change in the evaporation rate. To further demonstrate that the increased evaporation rate of the 3D SR is caused by the enlarged area of the accumulated salt crystals, we removed the part of the crystallized salt attached on the fabrics at 48 h (insert of Fig. 4b) and the device exhibited a steep decrease in the evaporation rate thereafter, confirming that the enhanced evaporation performance is attributed to the loosely accumulated NH4NO3 salt. In the following 24 h, the evaporation rate was gradually recovered to ∼2.2 kg m−2 h−1. The total collected NH4NO3 salt was measured to be ∼251.1 g and the evaporated water in this process was 131.4 g. The amount of the collected salt was slightly lower than the calculated one based on a full salt recovery (268.7 g) presumably because some salt was attached on and not removed from the 3D SR.
In the NESCOD system, NH4NO3 needs to be crystallized and dissolved multiple times. To simulate this scenario, 5 crystallization cycles were conducted. In each cycle, the crystallized salt was redissolved in water to saturation to generate cooling followed by solute regeneration during which the 3D SR was exposed under one-sun illumination for 8 h, followed by keeping in the dark overnight. Since the weight ratio of SVBS-to-NH4NO3 in solution and crystallized salt was stable, there was no further addition of SVBS in the entire process. As shown in Fig. 5a, the 3D SR exhibited an increased evaporation rate from 1.4 to 1.9 kg m−2 h−1 in the first 2 cycles and kept stable at ∼2.2 kg m−2 h−1 in the following 3 cycles. In other words, the device reached a stable evaporation rate after the first 2 cycles and it can be calculated that the accumulated illumination time is only 16 h, which is shorter as compared to the continuous evaporation test (Fig. 4b). This can be attributed to the continuous evaporation during the night because the device was kept in the dark after illumination. Under the conditions that the evaporation rate and solute regeneration rate of the 3D SR are ∼2.2 kg m−2 h−1 and ∼4.6 kg m−2 h−1, respectively, the cooling capacity regeneration rate was calculated to be 239 W m−2, representing a cooling power of 191 W m−2 (Fig. 5b). It was emphasized that this calculation was based on the assumption that the ultimate solution temperature was 25 °C and the ambient temperature was 35 °C. At a lower solution temperature, NH4NO3 solubility is reduced while the corresponding enthalpy of the saturated solution is increased (Fig. S9a, ESI†). According to equations 1 and 2, it can be calculated that the cooling power is reduced at a lower temperature, e.g., from 191 W m−2 at 25 °C to 57 W m−2 at 0 °C (Fig. S9b, ESI†) when the evaporation rate is 2.2 kg m−2 h−1. In some practical situations, the temperature of the system needs to be maintained at 5–15 °C and the corresponding cooling power is in the range of 81–134 W m−2. Efforts were also made to condense the vapor to produce liquid water. The ion concentration and total organic carbon of the collected liquid water were measured to be less than 1 ppm, demonstrating that no NH4NO3 and SVBS were evaporated (Fig. 5c). The above results show that the NESCOD has a high specific cooling power, a good stability and recyclability.
When the crystallized NH4NO3 salt was utilized as the cooling solute, the solution in the Dewar decreased to a lower temperature at ∼−2.4 °C in only 20 min, having a higher maximum temperature disparity of 26.4 °C. Accordingly, the air temperature in the Dewar was decreased by 14.9 °C and reached a minimum temperature of 9.1 °C in 51 min. As compared with the pure NH4NO3 salt, the crystallized NH4NO3 salt had a lower minimum temperature due to its higher surface area and consequently a higher dissolution rate (for more details, see Note S.1, ESI†). Moreover, it took over 20 h for the system to reach room temperature. To confirm the continuous dissolution of the NH4NO3 salt during this period, the same amount of cold water that was kept in a refrigerator (4 °C) overnight was dumped into the Dewar and the temperature change is shown in Fig. S10 (ESI†). The bottom temperature of the Dewar was only decreased to ∼8.8 °C after the addition of cold water and was increased to ∼23.2 °C in 12 h. The temperature increase (from ∼9 °C) of the NH4NO3 solution (with SVBS) is also depicted in Fig. S10b (ESI†) for comparison (dash line). As compared to the cold water, the NH4NO3 solution exhibits a slower temperature increase by the end of 12 h; it only increased to 21.1 °C. This result confirms that the slower temperature elevation of the NH4NO3 solution should be attributed to the continuous dissolution of the undissolved salt.
Furthermore, we designed a cooling system for food storage with some simple and easily available materials. The cooling system was made of a metal cup for food storage and a polystyrene (PS) foam box for heat insulation (Fig. S11a, ESI†). The side area of the PS foam box was filled with the NH4NO3 salt. In the test, water was added in two steps. First, half of the water was dumped into the PS foam box at once and then the other half was added at a flow rate of 1 ml min−1 within a duration of 180 min by a home-made gravity-driven system, which was composed of a bottle and an outlet (Fig. S11b, ESI†). During the operation, the bottle was placed to be higher than the box and sealed by a lid. When the water flows out, the height of the water level was decreased, and the air flows into the bottle via the air filter on the outlet. This design allows the system to keep a stable pressure, leading to a stable flow rate. The flow rate can be modulated by a clip on the water pipe. A similar structure and the stable flow rate have been demonstrated in our previous report.28 As shown in Fig. S11c (ESI†), the temperature of the cup was reduced to ∼6.2 °C in 26 min after the dumping of the first half of the water and then decreased slowly to ∼3.6 °C in 220 min before slowly increasing to room temperature thereafter. The temperature of the cup was maintained below 10 °C for over 8 h and 15 °C for over 15 h, indicating a good food storage ability. Overall, these results demonstrated that the NESCOD is capable of refrigerating rapidly and this process is controllable to meet various demands.
In theory, the cooling power in NESCOD is converted from solar energy and is stored in NH4NO3, which can be released on demand. The stored cooling energy density of NH4NO3 is calculated to be 189 kJ kg−2 (25 °C), which is comparable with the energy density of phase change materials that are generally used for heat storage.29 Since NH4NO3 is stable under normal environmental conditions and is also widely used in agriculture as a high-nitrogen fertilizer,30 the long-term storage and preservation of NH4NO3 are not challenging. This allows for solar energy utilization to regenerate the cooling solute in winter and then the cooling application in summer, leading to sufficient and cross-seasonal solar energy utilization.
The cooling power of the NESCOD can be significantly affected by the properties of the cooling solute (i.e., solubility and enthalpy of the saturated solution) and solar regeneration (i.e., evaporation rate and salt crystallization performance). Therefore, the NESCOD has a huge potential to realize a higher cooling power. Specifically, the cooling power can be enhanced by adopting some other cooling solute substances that have a higher solubility and/or enthalpy of the saturated solution. The cooling solute can be a pure substance or a mixture. On the other hand, the cooling power can be promoted by increasing the energy efficiency of the solute regeneration device via various means.31–36 These promises call for further research efforts.
The NESCOD system can be tailored for various application scenarios. In particular, it is well-suited to providing cooling power for off-grid communities that have limited access to electricity. The NESCOD system can be an essential home appliance in these places to meet different purposes. For example, it can be used to decrease the temperature of the bed on demand in summer when sleeping. In many rural regions of China, kangs are widely used as a bed for sleeping in winter as they use the hot exhaust from the burning of firewood to create a warm bed. Similarly, a bed at a human well-being temperature can be designed for comfortable sleep in the summer by utilizing the cooling power of dissolving the cooling solute and this consumes less energy as compared to cooling the entire room. The NESCOD can also be used for building cooling. The solute regeneration device can be installed on the building roof, while the cooling system can be placed in the room and used when needed.
In the home-made food storage system, the metal cup was placed in the center of the polystyrene (PS) foam box. The side area was filled with the NH4NO3 salt. To make full use of the space, the salt was ground into powders. A thermal couple was stuck to the bottom of the cup to monitor its temperature change and then the cup was covered by a heavy lid. The gravity-driven flow system was composed of a bottle and an outlet (Fig. S11b, ESI†). The bottle was placed to be higher than the box and covered by a lid. The flow rate was modulated to be 1 ml min−1 (calibrated by an electrical scale) by a clip on the water pipe. The test started when 200 ml of pure water was dumped into the box. The water pipe was inserted into the box and then the PS foam box was covered by a PS foam lid.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ee01688a |
This journal is © The Royal Society of Chemistry 2022 |