Emily J.
Luke
a,
Jason
Potticary
a,
Lui R.
Terry
b,
Huan V.
Doan
a,
Roemer
Hinoplen
c,
Sam
Cross
c,
Valeska P.
Ting
b,
Sven
Friedemann
c and
Simon R.
Hall
*a
aSchool of Chemistry, University of Bristol, Cantock's Close, Bristol, BS8 1TS, UK. E-mail: simon.hall@bristol.ac.uk
bBristol Composites Institute, Department of Mechanical Engineering, University of Bristol, Queen's Building, Bristol, BS8 1TR, UK
cSchool of Physics, HH Wills Physics Laboratory, Tyndall Avenue, Bristol, BS8 1TL, UK
First published on 16th June 2022
Nanostructured high-temperature superconductors YBa2Cu3O6+δ and Bi2Sr2CaCu2O8+δ were synthesised using a melamine formaldehyde sponge as a sacrificial template, via three solution-based approaches. In the case of YBa2Cu3O6+δ, a modified Pechini method produced a material with a superconducting transition at 92 K and a specific surface area of 4.22 m2 g−1. Further analysis with Hg porosimetry determined that the sponge exhibited a porosity of 82%. In the case of Bi2Sr2CaCu2O8+δ, this method produced a material that exhibited superconductivity at 86 K with a specific surface area of 9.62 m2 g−1. Hg-porosimetry determined that the BSCCO sponge exhibited a porosity of 78%.
Cuprate superconductors, such as YBa2Cu3O6+δ (YBCO) and Bi2Sr2CaCu2O8+δ (BSCCO), are commonly synthesised through traditional solid-state synthesis methods. BSCCO is part of a larger family of cuprate superconductors, which can result in various stoichiometric ratios of the form Bi2Sr2Can−1CunO2n+4 for n = 1, 2, 3.8 While solid-state syntheses are robust synthesis methods, the phase-purity of the product material is often limited by the need for long reaction times and poor control over the resultant particle morphology.9 This poor product quality is usually due to the lack of homogeneity in the starting material, and thus the reaction time of the synthesis is dictated by the rate of mass transport within the solid starting materials. For YBCO, this synthesis method can have adverse effects on the critical current density, generally due to grain boundaries impeding the flow of charge.10,11 For better control of macro- and nanomorphology, sol–gel techniques can be employed that utilise the homogeneous nature of solutions for the synthesis of solid-state materials. An example of this is the Pechini method, a technique that combines metal salts in the desired stoichiometric ratios, with a solution of ethylene glycol and citric acid.12 The ethylene glycol and citric acid can undergo an esterification reaction, forming a covalent polymer gel. This polymeric gel effectively chelates metal ions from solution, thereby enabling their homogeneous dispersion. Following this gelation phase, the material is calcined in a furnace, often at very high temperatures – for example YBCO can be calcined at 900 °C in the case of the Pechini synthesis.12 During this stage, the polymeric gel will undergo thermal degradation, leaving behind the inorganic material.
Additional solution-state methods of inorganic material synthesis include biomimetic syntheses, which have been applied to the synthesis of cuprate superconductors with great success.13–15 These methods utilise a natural biopolymer, such as dextran or sodium alginate, to chelate stoichiometric amounts of metal salts in solution. In these cases, the oxygen atoms in the biopolymer can chelate to the metal ions, forming a so-called egg-box conformation, which enables the biopolymer to behave similarly to the polymeric gel in the Pechini method.16 Intriguingly, biotemplated syntheses can be used to replicate the macrostructures of complex biological materials by using a biopolymer as a sacrificial template, enabling esoteric architectures such as superconducting pasta shapes and cuttlebones.17,18 YBCO sponges have been made previously through initial synthesis of non-superconducting Y2BaCuO5 foams and subsequent conversion to the superconducting YBCO phase.19
A relatively unexplored polymeric material for use as a template is melamine formaldehyde (MF). MF is a synthetic polymer formed by the polycondensation reaction between melamine and formaldehyde. This forms a resin that is used in commercial applications such as laminates, coatings and adhesives.20 MF can also be synthesised into a sponge morphology, for use as an abrasive material used for cleaning surfaces. There are many commercial MF sponges on the market, however the sponges used in this work are known as the ‘Flash Magic Eraser’ in the UK, and the ‘Mr Clean Magic Eraser’ in the USA. Within the scientific community, MF has been explored for its use as a flame retardant and as a device to separate oil from water.21,22 MF sponges are highly porous with 99% porosity and 100 μm pore sizes.23 More recently, MF sponges have been combined with sodium alginate and poly(imide dioxime), in order to extract uranium from seawater.24
In this work, for the first time we have synthesised superconducting sponges using MF as a template. We compare three different methods of synthesising superconducting sponge-like structures using MF sponges as sacrificial templates when applied to the two different cuprate superconductors, YBCO and BSCCO.
A section of the MF sponge approximately (2 × 2 cm) was submerged in ca. 5 mL of the aqueous precursor solution and degassed in a desiccator for 5 minutes. The sponge was then removed from the solution and dried at 80 °C overnight. The sample was then calcined at 900 °C with a 2 hour dwell time and a 5 °C min−1 ramp rate for YBCO and a 2 hour dwell time, 830 °C dwell temperature for BSCCO.
The alginate-penetrated sponge was added to an aqueous metal nitrate solution (as synthesised in the MF-only synthesis) degassed under vacuum in a desiccator for a further 5 minutes. After drying at 80 °C, the sponge was placed in a crucible and calcined with the same parameters as in the MF sponge-templated synthesis.
A section of MF sponge (approximately 2 × 2 cm) was submerged in this solution and placed under vacuum for 5 minutes to ensure full penetration of the sponge. The sponge was then warmed to 140 °C with a 2 hour dwell time to allow the ethylene glycol to polymerise with the citric acid and form a gel. Next, the sponge was placed in a crucible and calcined with the same parameters as in the MF sponge-templated synthesis.
Fig. 1 Scanning electron micrograph of the original MF sponge. The sample was sputtered with a 15 nm coating of silver but was otherwise untreated. Scale bar indicates a length of 100 μm. |
The first method attempted was carried out by simply soaking the MF sponge in an aqueous precursor solution containing the metal salts in the correct stoichiometric ratios for the target phase and subsequent calcination (samples labelled hereafter as MF). The resulting MF-YBCO sample did exhibit a sponge-like morphology, shown in Fig. 2a, appearing to resemble the original MF structure. However, the MF-BSCCO sample did not exhibit a sponge-like morphology, shown in Fig. 2b. Instead, it appeared to form large amorphous clusters of non-porous material.
The as synthesised MF-YBCO sample also exhibited a slight green colour in some places, visibly indicating the presence of a common impurity of YBCO, Y2BaCuO5 (Y211). Y211 is a so-called ‘green phase’ which is not superconducting.26 The presence of the Y211 phase and target YBCO phase, YBa2Cu3O7−δ, were confirmed by PXRD, shown in Fig. 3. Rietveld refinement determined that the sample consisted of only 36% of the target YBCO phase, YBa2Cu3O7−δ. A summary of the constituent phases within the sample as determined by Rietveld refinement can be found in Table 1.
Phase | Quantity | ||
---|---|---|---|
MF only/% | Alginate method/% | Pechini method/% | |
YBa2Cu3O6+δ | 36 | 65 | 69 |
Y2BaCuO5 | 17 | 13 | 4 |
Ba0.98CuO2.07 | 18 | 8 | 9 |
Y2Cu2O5 | 4 | 1 | 8 |
CuO | 12 | 9 | 7 |
BaCO3 | 4 | 4 | 3 |
YBa4Cu3O9 | 9 | 0 | 0 |
The MF-BSCCO sample was relatively pure despite lacking the adoption of the nanostructure, producing 86% of the target phase (Fig. 2c and Table 2).27 It could therefore be inferred that the MF sponge behaves as a good chelating agent to the metal ions in solution, thus promoting a purer product. It appears then, MF could be a potential synthetic avenue for the sol–gel synthesis of BSCCO. The addition of EDTA as a chelating agent to aid in dissolution of Bi(NO3)·5H2O may also have assisted with improving the purity of the material. The crystal structure used for refinement in all three BSCCO samples examined in this paper was for Bi2.09Sr0.9CaCu2O8+x as it provided the best refinement fit. This is a modulated structure of conventional BSCCO.27
Phase | Quantity | ||
---|---|---|---|
MF only/% | Alginate method/% | Pechini method/% | |
Bi2.09Sr0.9CaCu2O8+x | 86 | 65 | 56 |
Bi10Sr10Cu5O29 | 6 | 17 | 16 |
Sr6.27Ca4.73Bi6O22 | 6 | 5 | 14 |
CaCO3 | 2 | 14 | 11 |
CuO | 0 | 0 | 3 |
Next, syntheses for both YBCO and BSCCO were carried out using the biopolymer sodium alginate in addition to the MF sponge scaffold (calcined samples herein labelled with MFA). MFA-YBCO had an increased purity over MF-YBCO, with 65% consisting of the target phase. However, for these samples the resultant MFA-YBCO sponge was extremely fragile and the MFA-BSCCO sample was porous although it did not result in a sponge-like morphology. This can be seen in Fig. 2c and d, for MFA-YBCO and MFA-BSCCO respectively. The reason for the fragility of MFA-YBCO can be inferred from the scanning electron micrograph, as the pore walls of the sample are thin. The fragility could be due to the sodium alginate only forming a thin layer on top of the MF sponge framework. As such, the resultant superconductor is likely to form a hollow shell around the MF sponge, thus leading to an extremely friable material.
The MFA-BSCCO sample was less pure with the addition of sodium alginate when compared to the MF synthesis first attempted, as shown in Fig. 4. Rietveld refinement determined that the material synthesised with the alginate contained 65% of the target phase. MFA-BSCCO showed no evidence of an extensive sponge-like morphology, though there was evidence of small pores on the surface of the material. To determine if the addition of sodium alginate was the cause of the lower purity of the sample, a control sample with no MF sponge present was synthesised. In this case, Na3Ca2BiO6 was one of the primary phases present (see ESI, Fig. S9 and Table S2†) and the desired BSCCO phase was not detectable.
As the two attempted synthesis methods did not yield both a high purity of target phase and good retention of nanostructure, syntheses using a modified Pechini method were then attempted (herein labelled MFP). The Pechini method has previously been employed for the synthesis of both YBCO and BSCCO, but we combined it with the MF sponge in this case in an attempt to replicate the sponge nanostructure.12,28 It was thought that the polymeric gel formed would enable the replication of the sponge-like structure after the calcination of the sample had been carried out. In this case, the amount of citric acid added was much less than the conventional Pechini method, as the sponge often degraded upon the gelation step with the usual amount of citric acid. After calcination, the decorative branding of the sponge was still visible on the sample, as is shown in Fig. 5f. For MFP-YBCO, it can be seen that the sample exhibits a highly porous morphology, similar to that of the alginate sample, and exhibits small crystallites of YBCO in a reticulated structure (Fig. 5c) The connecting struts of YBCO are also thicker than those found in the MFA-YBCO sample, however, indicating that the sample could be more mechanically stable than MFA-YBCO. This was qualitatively confirmed, as the sample did not collapse upon sputter treatment during SEM preparation.
PXRD (Fig. 3) of MFP-YBCO indicated that, while the Y211 and BaCuO phases were still present, the major phase was the target YBCO phase. Rietveld analysis of the samples confirmed that the material was 69% of the target YBCO (Y123) phase. A summary of all the phase information for the MF Sponge YBCO experiments as refined by Rietveld refinement can be found in Table 1.
Resistance measurements confirmed that MFP-YBCO is able to superconduct (Fig. 6). The resistance against temperature graph shows that MFP-YBCO had an onset critical temperature (TC) of 92 K. This is comparable to the TC typically exhibited by YBCO, which is 93 K.29 The transition was relatively broad compared to that of a single crystal, and exhibited a shoulder at 70 K. Annealing at 500 °C in an atmosphere of oxygen for 48 hours removed this shoulder and sharpened the transition.
Following the success of the Pechini synthesis with YBCO, the method was also attempted with BSCCO, hereafter labelled as MFP-BSCCO. This also resulted in an open sponge-like structure (Fig. 7), however the crystallites of the material were more plate-like than when compared to the MFP-YBCO sample. MFP-BSCCO has a larger and more anisotropic unit cell than MFP-YBCO, so it is not unreasonable that this would be the cause of the difference in crystallite morphology.30 PXRD (Fig. 4) shows that the MFP-BSCCO sample is less pure than the MFP-YBCO sample, with an overall fraction of 56% of the target phase. Four-point resistance measurements were carried out on the sponge (Fig. 8), and it was determined that the material had an onset TC of 86 K. The BSCCO family has a large range of potential TC's depending on the stoichiometry of the phase, with 20 K for Bi2Sr2CuO6, 85 K for Bi2Sr2CaCu2O8 and 110 K for Bi2Sr2Ca2Cu3O10.31 In this case, therefore, the onset TC reported in this work of 86 K does align with what would be expected of the target phase, Bi2Sr2CaCu2O8. The sample was also annealed in air for 24 hours at 830 °C in an attempt to sharpen the superconducting transition.32 While the transition was sharper, the overall TC decreased to 82 K, and the shoulder caused by impurities became more pronounced. Further refinement of the annealing parameters would need to be undertaken to fully understand why this is the case.
Finally, surface area and porosity measurements were carried out on both MFP samples to fully characterise the porous nature of the sponges and to ensure that the sponge morphology was expressed throughout the material. To evaluate the surface area and presence of micropores or mesopores, N2 gas sorption measurements (77 K) were conducted on the materials (Fig. S11a and b†). For both materials, very low uptakes of N2 were observed indicating the sponges have very limited micro and mesopore volume and surface area. A type IV isotherm with a hysteresis between the adsorption and the desorption branches was observed for MFP-YBCO sponges, indicating that a small proportion of mesopores (diameters 2–50 nm) were present in the sample. This hysteresis loop was classified as type H4 and closed at P/P0 ∼ 0.4, suggesting that there was not a significant volume of slit-like pores accessible to N2 below this width (∼2.2 nm) and that larger voids were wedge shaped. The pore size distribution for MFP-YBCO (Fig. S11c†) was calculated using the Barrett–Joyner–Halenda (BJH) method, displaying a broad distribution of mesopores in the sponges with a modal pore size of 4.8 ± 1.3 nm. However, with a cumulative pore volume of 0.01 cm3 g−1, the level of mesopores in the sample is very low and likely that the majority of the materials porosity comes from macropores (>50 nm) as observed via SEM. In contrast, MFP-BSCCO sponges exhibited a type III isotherm with a reversed curvature indicating that the interaction between this sample and nitrogen is relatively weak and likely that this sponge also consisted of mainly macropores, as observed by SEM. Due to the low interaction, an accurate pore size distribution could not be extracted for this sample.
Brunauer–Emmett–Teller (BET) surface area measurements (Fig. S11†) revealed that both samples exhibited low surface areas, ∼4.22 m2 g−1 and ∼9.62 m2 g−1 for MFP-YBCO and MFP-BSCCO samples respectively, in agreement with the low level of micro and mesopores. Despite the observation of a porous sample by SEM, both samples consisted of mostly large voids that are connected by wires that wouldn't contribute significantly to the surface area of the sample.
To assess the macroporous character of the samples, Hg-porosimetry was carried out. The observed cumulative pore volume and pore size distribution can be found in Fig. 9. Several different sizes of macropores (pores > 50 nm in diameter) were found throughout the samples. For MFP-YBCO, a macropores of 2.3 μm, 37 μm and 104 μm width were observed. For MFP-BSCCO, a similar macropore size range was observed of 2.2 μm, 43 μm and 118 μm. In agreement with the nitrogen isotherms, there were virtually no pores < 50 nm in the samples. MFP-YBCO exhibited a larger total pore volume than MFP-BSCCO, resulting in a higher porosity, 82% and 78% respectively.
These data indicate that the Pechini method exhibits the best compromise between sample purity and replication of sponge morphology of the three techniques. While the sodium alginate method allowed for the replication of the sponge morphology for YBCO, this was not the case for BSCCO, making the Pechini method the more ubiquitous method.
Despite poor replication of the nanostructure, the MF-BSCCO synthesis yielded the highest purity sample from the different methods attempted. This method could therefore be adapted in the future, as a new general method for the sol–gel synthesis of BSCCO, thus yielding high quality BSCCO samples despite short dwell times.
YBCO samples were successfully synthesised with a sponge-like morphology with a predominantly macroporous structure. Samples synthesised by the Pechini method were shown by direct resistance measurements to be superconductive with a critical temperature of 92 K and were relatively pure (69% of the target phase) as shown by the powder XRD analysis. These samples were far less fragile than the samples synthesised with sodium alginate, and showed a reticulated morphology when examined with SEM. Similarly, the Pechini method was compatible with the synthesis of BSCCO, resulting in a sponge that containing anisotropic crystallites and a phase purity of 55%. This sample was also superconducting, with a critical temperature of 86 K. Despite low overall surface area as determined by N2 gas adsorption measurements, these samples were both found to be macroporous samples, with high porosities by Hg-porosimetry.
These sponge structures are polycrystalline, so could be limited in terms of critical current density due to the nature of the cuprate superconductors. This work does however highlight the use of MF as a structure-directing agent for the synthesis of cuprate superconductors, suggesting a new generalised strategy for synthesising these materials with good control over the macrostructures and phase composition. Additionally, we have developed a novel way of synthesising porous superconductors, potentially enabling access to the rapid cooling of superconductors in the future. We envisage that this method would have broader applicability in the synthesis of other porous functional materials.
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2na00333c |
This journal is © The Royal Society of Chemistry 2022 |