Yulei
Li
a,
Shenhao
Li
a,
Jiewu
Cui
a,
Jian
Yan
a,
Hark Hoe
Tan
b,
Jiaqin
Liu
*a and
Yucheng
Wu
*a
aInstitute of Industry & Equipment Technology, School of Materials Science and Engineering, Engineering Research Center of Advanced Composite Materials Design & Application of Anhui Province, Key Laboratory of Advanced Functional Materials & Devices of Anhui Province, Hefei University of Technology, Hefei, 230009, China. E-mail: jqliu@hfut.edu.cn
bDepartment of Electronic Materials Engineering, Research School of Physics and Engineering, Australian National University, Canberra, ACT 2601, Australia
First published on 7th October 2022
To exploit next-generation high-energy Li metal batteries, it is vitally important to settle the issue of dendrite growth accompanied by interfacial instability of the Li anode. Applying 3D current collectors as hosts for Li deposition emerges as a prospective strategy to achieve uniform Li nucleation and suppress Li dendrites. Herein, well-aligned and spaced TiO2 nanotube arrays grown on Ti foil and surface decorated with dispersed Ag nanocrystals (Ag@TNTAs/Ti) were constructed and employed as a 3D host for regulating Li stripping/plating behaviors and suppressing Li dendrites, and also relieving volume fluctuation during repetitive Li plating/stripping. Uniform TiO2 nanotubular structures with a large surface allow fast electron/ion transport and uniform local current density distribution, leading to homogeneous Li growth on the nanotube surface. Moreover, Ag nanocrystals and TiO2 nanotubes have good Li affinity, which facilitates Li+ capture and reduces the Li nucleation barrier, achieving uniform nucleation and growth of Li metal over the 3D Ag@TNTAs/Ti host. As a result, the as-fabricated Ag@TNTAs/Ti electrode exhibits dendrite-free plating morphology and long-term cycle stability with coulombic efficiency maintained over 98.5% even after 1000 cycles at a current density of 1 mA cm−2 and cycling capacity of 1 mA h cm−2. In symmetric cells, the Ag@TNTAs/Ti–Li electrode shows a much lower hysteresis of 40 mV over an ultralong cycle period of 2600 h at a current density of 1 mA cm−2 and cycling capacity of 1 mA h cm−2. Moreover, the full cell with the Ag@TNTAs/Ti–Li anode and LiFePO4 cathode achieves a high capacity of 155.2 mA h g−1 at 0.5C and retains 77.9% capacity with an average CE of ≈99.7% over 200 cycles.
Various strategies have been developed to tackle these issues, including introduction of electrolyte additives, artificial SEI layers, solid-state electrolytes, three-dimensional (3D) hosts for Li metal, etc.6–9 Thereinto, constructing a 3D composite Li anode by hosting Li metal into a 3D lithiophilic scaffold has been demonstrated to be a simple and highly effective approach. The high surface area of 3D hosts greatly lowers the local current density and thereby suppresses the Li dendrite formation according to Sand's formula.10–12 Furthermore, the 3D porous scaffold offers confined space to host deposited Li, accommodating significant volume changes during the Li plating/stripping process. Nevertheless, most of the 3D host materials, such as carbon and metal materials, display poor Li affinity, leading to high Li nucleation overpotential and unfavorable Li deposition on these 3D hosts. Heterogeneous Li nucleation and growth opens up a new perspective of regulating Li metal deposition behavior on 3D host structures.13,14 Heterogeneous nanocrystals with zero overpotential for Li nucleation, typically silver and gold nanoparticles (NPs),15–17 are modified on the surface of the 3D skeleton and serve as nucleation seeds to enable uniform nucleation and growth of Li metal, thus effectively constraining the Li dendrite growth. It's reported that these metal nanoparticles anchored on the 3D skeleton surface are directly reacted with Li-ions to form solid solution alloys (Li–Ag, Li–Au alloys) during the initial stage of electrodeposition,16,18 thus favoring Li deposition onto 3D hosts.
Nanofabrication technology provides new avenues for developing innovative host structures to address the issues of Li nucleation and interfacial instability of the Li anode. A rationally designed structure of 3D hosts is important for constructing a high-performance composite Li anode. Vertically aligned nanostructures could effectively facilitate Li+ transport to the electroactive sites during plating/stripping and enhance charge transfer kinetics. Recently, various stable Li metal anodes have been developed via hosting Li into vertically aligned nanostructures.19–21 Such hosts were usually prepared by growing ordered nanotubes or nanowires on the surface of different carbon or metal substrates. It's widely known that TiO2 nanotube arrays (TNTAs) are widely used as host materials in many applications owing to their strong chemical stability, large surface area, and easy fabrication.22–24 Surface lithiophilic modification of the 3D scaffold could facilitate Li+ capture and reduce the Li nucleation energy barrier.25,26 A stable and dendrite-free composite Li anode may be achieved by applying TiO2 nanotube arrays decorated with dispersed Ag nanocrystals as a 3D host for Li deposition.
Herein, well-aligned and spaced TiO2 nanotube arrays were grown on Ti foil and surface decorated with ultrafine Ag nanocrystals (Ag@TNTAs/Ti) by anodization combined with an impregnation approach. Then, such 3D architecture was employed as a space-confined host for Li metal deposition. First, uniform TiO2 nanotubular structures with a large surface allow fast electron/ion transport and uniform local current density distribution, leading to homogeneous Li growth on the nanotube surface. Second, Ag nanocrystals and TiO2 nanotubes show good Li affinity, which promotes Li+ capture and reduces the Li nucleation barrier, enabling uniform nucleation and growth of Li metal over the 3D Ag@TNTAs/Ti scaffold. Third, such a 3D host confines Li plating within ordered nanotubular structures to restrain volume expansion associated with Li plating/stripping. As a consequence, the Ag@TNTAs/Ti electrode exhibits a dendrite-free plating morphology and operates steadily for more than 1000 cycles with a CE of over 98.5% at a current density of 1 mA cm−2 and cycling capacity of 1 mA h cm−2. Remarkably, the Ag@TNTAs/Ti–Li electrode exhibits a substantially reduced hysteresis of 40 mV over an ultralong cycle period of 2600 h at a current density of 1 mA cm−2 and cycling capacity of 1 mA h cm−2 in symmetric cells. Moreover, the full cell with the Ag@TNTAs/Ti–Li anode and LiFePO4 cathode achieves a high capacity of 155.2 mA h g−1 at 0.5C and retains 77.9% capacity with an average CE of ≈99.7% over 200 cycles.
To explore the effect of Ag@TNTAs/Ti on the inhibition of lithium dendrite formation, Li metal plating/stripping behaviors on bare Ti foil, TNTAs/Ti and Ag@TNTAs/Ti substrates were comparatively studied at a capacity of 1.0 mA h cm−2 and a current density of 1.0 mA cm−2. After the first Li plating, uneven and loose clusters of Li metal are clearly observed on the surface of bare Ti foil, indicating non-uniform Li nucleation and deposition (Fig. 2a). After the first Li stripping, a number of lithium lumps are scattered on the surface of Ti foil, manifesting incomplete Li stripping (Fig. 2b). After Li plating at the 50th cycle, the surface of Ti foil shows loose mossy morphology, covered with a great number of dendrites (Fig. 2c), and there are huge quantities of “dead Li” left on the Ti foil when the deposited Li was stripped off (Fig. 2d). As for the TNTAs/Ti scaffold, lithium metal first grows on the nanotube surface, and further unevenly grows on the top surface of nanotubes when the tube channel is obstructed by lithium metal (Fig. 2e), and partial nanotube arrays could be exposed after Li stripping (Fig. 2f). Because of the channel blocking and uneven Li growth, some dendrites and “dead Li” are observed on the surface of the TNTAs/Ti scaffold at the 50th plating/stripping cycle (Fig. 2g and h). By contrast, lithium dendrite growth was greatly suppressed on the Ag@TNTAs/Ti scaffold. After the first Li deposition, spherical Li particles are uniformly deposited on the top surface of nanotube arrays (Fig. 2i), and the nanotube array morphology is basically restored after Li stripping, quite similar to its initial state, showing complete Li stripping (Fig. 2j). Gratifyingly, at the 50th cycle (Fig. 2k and l), flat, compact and uniform lithium deposition with dendrite-free morphology is achieved on the Ag@TNTAs/Ti with a lower electrode thickness compared with the TNTAs/Ti (Fig. S6†), and the Li metal is almost stripped out from the Ag@TNTAs/Ti without obvious “dead Li” residue, showing excellent reversibility during the repeated plating/stripping process. Thus, the 3D Ag@TNTAs/Ti scaffold shows enormous potential to serve as a robust matrix to host Li deposition upon cycling.
The Li deposition behaviors on Ti foil, TNTAs/Ti and Ag@TNTAs/Ti substrates with different capacities were further investigated, and the surface morphologies were observed using a SEM (Fig. S7†). When the area capacity was 0.2 mA h cm−2, smooth lithium deposition was achieved within the Ag@TNTAs/Ti framework without apparent lithium agglomeration. As seen from the fractures of TiO2 nanotubes in the cross-sectional SEM image of Ag@TNTAs (Fig. S8†), Ag nanoparticles decorated on the inner and outer walls of TiO2 nanotubes couldn't be observed owing to the covering of deposited Li over the nanotube surface. Besides, it's clear that the inner diameter of nanotubes obviously decreases while the outer diameter of nanotubes increases, which is attributed to the Li deposition onto the surface of TiO2 nanotubes. This demonstrates that during the initial deposition stage, lithium is preferentially deposited into the inner space of the Ag@TNTAs/Ti framework. In contrast, needle dendrites or/and lithium lumps were observed on the surface of Ti foil and TNTAs/Ti substrates. This manifests the uneven lithium deposition on the Ti foil and TNTAs/Ti, particularly the bare Ti foil. Upon increasing the capacity to 1 mA h cm−2, all top surfaces of Ti, TNTAs/Ti and Ag@TNTAs/Ti were fully covered by metallic lithium with uniform spherical lithium particles for Ag@TNTAs/Ti but visible dendritic lithium for Ti foil and TNTAs/Ti substrates. On further increasing the capacity of Li plating to 2 mA h cm−2, the metallic lithium (covered with SEI film) on the top surface of Ag@TNTAs/Ti is still flat, dense and uniform, whereas the initial uneven lithium deposition exacerbates the dendrite growth of lithium on the Ti foil and TNTAs/Ti. The above analysis shows that the 3D Ag@TNTAs/Ti framework can act as a redistributor for lithium ions, thus achieving stable and uniform Li deposition.
Further, DFT calculations were performed to compare the adsorption configuration and adsorption energy of Li atoms on the surface of TiO2 and Ag (Fig. S9†). The adsorption energies for Li@TiO2 and Li@Ag are −3.10 eV and −2.64 eV, which are attributed to the formation of Li–O and Li–Ag bonds. Actually, surface lithiation from TiO2 to the Li-rich Li0.5TiO2 phase and then to the Li-rich Li1TiO2 phase occurs during the first cycle,38,39 corresponding to the plateau around 1.7 V and the small inflection region around 1.4 V, and when the voltage drops steadily to the plateau voltage below 0 V, Li metal starts to deposit on the TNTAs/Ti surface (Fig. S10†). The adsorption energy for Li@Li0.5TiO2 has been reported to be slightly lower than that of Li@TiO2.40 This suggests that both TiO2 (Li0.5TiO2) and Ag are highly lithiophilic, and uniform nucleation and growth of Li metal over the Ag NP decorated TiO2 nanotube surface is readily achieved during Li plating.
According to the above analysis, the lithium plating/stripping behaviors on Ti foil, TNTAs/Ti and Ag@TNTAs/Ti substrates are schematically illustrated in Fig. 3. On the Ti foil surface, tiny Li nucleation sites occur at the electrode/electrolyte interface due to the non-uniformity of the metal surface, particularly the bump points, sharp edges and curved areas. The nucleation tips gather electric charges, which increases the local current density and also leads to accumulation of surrounding Li-ions on the nucleation tips.41 Li rigorously grows on the sharp tips, resulting in the formation of Li dendrites as illustrated in Fig. 3a. By comparison, ordered and spaced TNTAs with a large surface area and inner space could reduce the local electroplating current density and provide confined space to accommodate lithium deposition, and the lithiophilic surface of TiO2 may greatly reduce the overpotential for lithium plating. Nevertheless, the poor electrical conductivity of TiO2 (band gap of ∼3.2 eV) may lead to sluggish reaction kinetics, and the higher Li-ion concentration in the upper area of TNTAs enables faster deposition of lithium on the top of TNTAs, thus soon blocking nanotubular structures and causing subsequent dendrite formation due to the uncontrolled Li growth without special confinement as shown in Fig. 3b. When employing the 3D Ag@TNTAs/Ti framework for hosting Li deposition, Li nucleation and growth is enabled by the lithiophilic Ag nanoseeds on the surface of TNTAs, and the highly conductive Ag NPs can also significantly improve the conductivity of the electrode and promote uniform distribution of current density throughout the nanotubular walls.40 Such a 3D Ag@TNTAs/Ti scaffold with favorable electrical conductivity, tubular structure, large surface area, and abundant lithiophilic sites effectively regulates the Li deposition behavior and achieve uniform and reversible Li deposition, thereby avoiding Li dendrite formation (Fig. 3c).
Fig. 3 Schematic illustration of Li electrochemical deposition behaviors on (a) bare Ti, (b) TNTAs/Ti and (c) Ag@TNTAs/Ti substrates. |
The nucleation overpotential is described as the variation between the sharp dip voltage and the stable platform voltage during the initial stage of Li deposition, reflecting the energy barrier of heterogeneous nucleation for Li deposition and closely related to the lithiophilic properties of the substrates.42,43 The larger the nucleation overpotential, the higher the difficulty for Li deposition. The influence of the 3D TNTAs and Ag nanoseeds on Li nucleation and deposition was assessed by comparing the nucleation overpotentials of Li deposition onto different substrates at 1 mA cm−2 (Fig. 4a and b). The nucleation overpotential for Li deposition onto the Ti substrate is up to 60 mV, whereas the Li nucleation overpotential on TNTAs/Ti is obviously lower, about 44 mV. When employing the 3D Ag@TNTAs/Ti substrate for Li deposition, the nucleation overpotential is even lower, about 28 mV. This result clearly proves that nanotubular structured TNTAs modified with lithiophilic Ag NPs significantly lower the Li nucleation barrier and achieve uniform Li deposition. The CE, the ratio of Li stripping capacity to the Li plating capacity, is critical to evaluate the cyclability and safety of Li metal batteries. Severe dendritic growth generally corresponds to a lower cycling CE and vice versa.44 The CEs of Li plating/stripping on different substrates at various current densities and capacities were compared, as shown in Fig. 4c. At a current density of 1 mA cm−2 and cycling capacity of 1 mA h cm−2, the CE of the Ti|Li half-cell suffers obvious fluctuations after 100 cycles due to the dendritic Li growth. What's worse, the Li dendrite growth will lead to the break of the surface SEI layer and exposure of fresh Li to the electrolyte, aggravating the side reactions and lowering down the CE. The TNTAs/Ti|Li cell retains a CE around 97.6% for 250 cycles. By contrast, the Ag@TNTAs/Ti|Li cell operates steadily for 1000 cycles with a CE of over 98.5%, benefiting from homogeneous Li nucleation and deposition onto the Ag@TNTAs/Ti substrate. When cycled at a higher current density of 2 mA cm−2 and a capacity of 2 mA h cm−2 (Fig. 4d), the Ag@TNTAs/Ti|Li cell still shows superior cycling stability with a CE of over 97% for more than 250 cycles. Furthermore, EIS analysis for the symmetric cells under open circuit potential also manifests the superior interface stability of the Ag@TNTAs/Ti|Li cell in comparison to that of the Ti|Li, TNTAs/Ti|Li cells. After cyclic Li plating/striping at 1 mA cm−2 with 1 mA h cm−2 for 50 cycles, the Ag@TNTAs/Ti|Li symmetric cell shows the lowest interfacial charge transfer resistance (9.6 Ω), much lower than that of TNTAs/Ti|Li (34.7 Ω) and Ti|Li cells (73.1 Ω), demonstrating a stable electrode/electrolyte interface as well as fast electron and ion transport on the electrode surface within the Ag@TNTAs/Ti|Li cell (Fig. S11, S12 and Table S1†).
To assess the robustness of the as-constructed Ag@TNTAs/Ti–Li electrode, electrochemical measurements were conducted using a symmetric cell system. As observed in Fig. 5a, under a current density of 1 mA cm−2 with a charging capacity of 1 mA h cm−2, the Ti–Li|Li cell displays the highest cycling overpotential with a large hysteresis (106 mV), and suffers from severe overpotential fluctuation from 160 h, and soon short-circuits, mainly as a result of Li dendrite formation. By comparison, the TNTAs/Ti–Li|Li cell exhibits a much lower voltage hysteresis (62 mV), and its overpotential starts to increase rapidly from 600 h – that is, failure to work. The Ag@TNTAs/Ti–Li|Li cell shows the highest cycling stability with a low hysteresis within 40 mV over an ultralong cycling period of 2600 h. When cycled at a high current density of 5 mA cm−2 with a high capacity of 5 mA h cm−2, the Ag@TNTAs/Ti–Li|Li cell still maintains a low voltage polarization of around 100 mV, much lower than that of Ti–Li|Li and TNTAs/Ti–Li|Li counterparts, whose overpotentials respectively reach 650 and 320 mV. Additionally, the Ag@TNTAs/Ti–Li|Li cell also achieves a long lifespan with a stable voltage profile over 500 h, whereas Ti–Li|Li and TNTAs/Ti–Li|Li cannot operate steadily and short-circuit occurs at 60 h and 120 h. The rate performance of the three symmetric cells at current densities of 0.5, 1, 2 and 5 mA cm−2 with a fixed capacity of 1 mA h cm−2 was further measured. The average hysteresis of Ag@TNTAs/Ti–Li|Li is 22, 40, 56 and 140 mV at the current densities of 0.5, 1, 2 and 5 mA cm−2, much lower than those of Ti–Li|Li and TNTAs/Ti–Li|Li cells at the same current density. Such extraordinary performance of the Ag@TNTAs/Ti–Li anode is attributed to the remarkably suppressed lithium dendrite formation and the stable SEI film benefitting from the elaborate structural and compositional design of the Ag@TNTAs/Ti scaffold for uniform Li plating/stripping.
To validate the application potential of the Ag@TNTAs/Ti–Li anode in the real battery system, Li|LFP, TNTAs/Ti–Li|LFP and Ag@TNTAs/Ti–Li|LFP full cells were assembled and tested. As shown in Fig. 6a, the Ag@TNTAs/Ti–Li|LFP cell delivers an initial reversible capacity of 155.2 mA h g−1 at 0.5C and retains 77.9% capacity with an average CE of ≈99.7% over 200 cycles, showing great robustness. By contrast, Li|LFP and TNTAs/Ti–Li|LFP full cells can't work steadily with capacity suddenly dropping to zero after 30 cycles and 85 cycles respectively. The charge/discharge voltage profiles of the different cells at the 1st and 20th cycle are shown as Fig. 6b and c. As observed, the Ag@TNTAs/Ti–Li|LFP cell shows the lowest voltage polarization during cycling. Ag@TNTAs/Ti–Li|LFP also displays commendable rate performance (Fig. 6d). Even at a high rate of 2C, the Ag@TNTAs/Ti–Li|LFP cell still achieves a discharge capacity of 108.6 mA h g−1, obviously higher than that of Li|LFP and TNTAs/Ti–Li|LFP. These prominent performances of the Ag@TNTAs/Ti–Li electrode demonstrate its great potential for application in high-energy Li metal batteries.
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2na00526c |
This journal is © The Royal Society of Chemistry 2022 |