Selena
Silvano
abc,
Incoronata
Tritto
*b,
Simona
Losio
b and
Laura
Boggioni
b
aUniversity of Milano Bicocca, Dep. Materials Science, via R. Cozzi, 55, 20125 Milano, Italy
bCNR-SCITEC, Istituto di Scienze e Tecnologie Chimiche “Giulio Natta”, via A. Corti, 12, 20133 Milano, Italy. E-mail: incoronata.tritto@scitec.cnr.it
cINSTM, Via Giuseppe Giusti, 9, 50121 Firenze, Italy
First published on 11th April 2022
The synthesis of poly(S-dipentene) with a sulfur content greater than 50 wt% by catalytic inverse vulcanization in the presence of zinc-based accelerators was investigated at 140 °C for the first time. Accelerators reduced the time required for mixing of dipentene and melted sulfur and the best results were obtained with zinc tetrabutyl-bis(phosphorodithioate). Three bio-based dienes, garlic oil (GO), diallyl disulfide (DAS) and myrcene (MYR), were used as crosslinkers in the post-polymerization of poly(S-dipentene). Stable ter-polymers with depressed depolymerization reactions were obtained by adding 10 wt% of MYR, GO or DAS. The ter-polysulfides produced were soft solids with Tg values between −1 and 4 °C. Processable polystyrene–poly(S-dipentene-DAS) blends were prepared with shape persistence, a fundamental requirement to prepare solid objects, and found to be able to remove ferric ions from aqueous solutions for application in wastewater purification. Thus, green polysulfides were obtained, which represent an economical alternative to polysulfides synthesized from enantiomeric limonene.
In 2013, Pyun and co-workers developed a new process, named “inverse vulcanization”, which enabled the direct co-polymerization of elemental sulfur with diene comonomers as crosslinkers. In general, inverse vulcanization requires heating sulfur over the floor temperature (159 °C) to allow S–S bond homolysis and provides thiyl radicals which react with diene species to yield a stable material by intramolecular recombination (Scheme 1).6
Inverse vulcanization is an efficient method to reuse sulfur; in fact, it allows the obtainment of high sulfur-containing polymeric materials with a sulfur content over 50 wt%. It has some advantages such as simplicity, scalability, and high atom efficiency and it is a solvent-free process.6 However, the choice of crosslinker monomers is limited by the high temperature needed to cleave S–S bonds and low miscibility with S8. Some authors have taken advantage of the ability of the structural rearrangement of polysulfides synthesized by inverse vulcanization for further treatment with a second low boiling crosslinker at a mild temperature.13,21,22 Recently, another possible method to co-polymerize elemental sulfur, which is a catalytic pathway that requires temperatures lower than those for traditional inverse vulcanization, has been reported by Hasell and co-workers.13 Metal salts, oxides and complexes effectively used as accelerators in conventional vulcanization were tested. In their study, they found that zinc diethyldithiocarbamate leads to rapid formation of solid polymers. They suggested that metals act like phase transfer agents to shuttle reactive sulfur into the diethyldithiocarbamate organic phase (Scheme 2), improving the miscibility between the organic crosslinker and molten sulfur phase, and making possible the reaction with monomers that are unreactive without catalysts, such as ethylene glycol dimethylacrylate, 1,3,5,7-tetravinyltetramethylcyclotetrasiloxane and glyoxal bis(diallylacetal).13
Scheme 2 Mechanism of catalytic inverse vulcanization suggested by Hasell.13 |
Motivated by the need to explore sustainable feedstocks to produce functional materials, some authors reported on limonene-based polymers, since every year over 70 thousand tons of limonene are isolated from orange peels in the citrus industry.3,23–26 However, only a few references exist on limonene-based polysulfides.3,7,8,27–30 Crockett and Hasell both developed wax-like polysulfides using D-limonene (50 wt%) from inverse vulcanization and catalytic inverse vulcanization, respectively. Crockett synthesized limonene polysulfide with a glass transition temperature (Tg) equal to −21 °C and molecular weight (Mn) under 800 Da, while Hasell used limonene to obtain polysulfide with higher Tg by performing the synthesis also in the presence of zinc diethyldicarbamate as the catalyst and obtaining Tg values of −3 °C and 5 °C with 1 wt% and 5 wt% of the catalyst, respectively.13
Dipentene (Fig. 1) is a low-cost, bio-based mixture, produced from citrus oil on a large scale, and may represent a much more economical alternative to enantiomeric (D or L) limonene for the production of green polysulfides.7,8,11,31 Dipentene is a mixture of monoterpenic olefins and specifically of 3-carene, the most abundant component, racemic limonene and α and β-pinene. It is widely used as a flavouring and fragrance agent and a green solvent (e.g. reaction media for the enzymatic synthesis of phosphatidylserine)32,33 but to the best of our knowledge, it has never been used in inverse vulcanization reactions.
In this work, the synthesis of poly(S-dipentene) with a sulfur content greater than 50 wt% by catalytic inverse vulcanization in the presence of zinc-based accelerators was investigated. Inspired by Smith's work on new ter-polymers from sulfur and alkene monomers,34 three bio-based dienes were used as crosslinkers in the post-polymerization of poly(S-dipentene), to obtain ter-polymers with depressed depolymerization reactions (Fig. 2). Moreover, the ter-polymers prepared were blended with commercial polystyrene and uniform, resistant solids, completely soluble in THF and chloroform, were obtained. The obtained materials were moulded and a preliminary screening of the possible application in wastewater purification was performed.
Gel permeation chromatography (GPC) analyses were performed on a Waters GPCV2000 system, using THF with 0.05 wt% of BHT as the antioxidant as the mobile phase, at 35 °C with a 0.6 mL min−1 flow. The sample concentration was set at 2 mg mL−1 and the injection volume at 150 μL. The calibration of the curves was performed using polystyrene standards in the 162–800000 Da range.
Differential scanning calorimetry (DSC) measurements were performed on a PerkinElmer DSC 8000 instrument. The scans were carried out from −20 to 120 °C under a nitrogen atmosphere using heating and cooling rates of 20 °C min−1.
Thermogravimetric tests were performed using a PerkinElmer TGA 7 at 20 °C min−1. Each sample was investigated in the thermal range from 50 to 500 °C under nitrogen.
Infrared spectra (ATR-IR) were recorded on a PerkinElmer Spectrum Two spectrometer at room temperature directly on the solid material.
Scanning electron microscopy (SEM) images were obtained using an SEM-EDX TM1000 Hitachi at the University of Milan. The samples were coated with gold nanoparticles before performing SEM imaging.
In this work, an excess amount of sulfur with respect to dipentene to maximize the content of sulfur in the final material was used, while in most studies, over 50 wt% of limonene was used to prevent the “sulfur bloom” which results in inhomogeneity, and to stabilize limonene polysulfide.7
Poly(S-dipentene) was obtained by heating six parts of sulfur, four parts of dipentene and 1 wt% of the catalyst at 140 °C for 24 h under vigorous stirring, starting from experimental conditions used by Hassel for the synthesis of limonene polysulfide in the presence of ZDTC.13 Catalysts reduced the mixing time between sulfur and dipentene. Indeed, the mixing time between molten sulfur and dipentene reduced from two hours, in the absence of the accelerator, to 30 minutes when ZMBT or ZBDP were used and to 50 minutes in the presence of ZDTC and ZIX. Without any catalyst, a yellow solid product was obtained in a few hours (<12 h), indicating a depolymerization reaction and the formation of S8 crystals (Table 2).
Entry | Accelerator | Mixing time (min) | Depolymerization timeb (h) |
---|---|---|---|
a Dipentene = 1 g, S8/dipentene = 60/40 wt%, accelerator = 25 mg, T = 140 °C, t = 24 h. b Time for depolymerization and “sulfur bloom” formation. | |||
1 | — | 120 | Before 12 |
2 | ZMBT | 30 | After 24 |
3 | ZDTC | 50 | After 24 |
4 | ZBDP | 30 | After 36 |
5 | ZIX | 50 | After 36 |
Interestingly, when polysulfides were obtained in the presence of an accelerator, they appeared as wax-like dark brown materials. The stability of polysulfides depends on the accelerator used. Polysulfides obtained with ZMBT and ZDTC become yellow after 24 h, whereas those produced with ZBDP and ZIX become inhomogeneous after 36 h (Table 2 and Fig. S1‡). Thus, accelerators are able to reduce the mixing time between sulfur and dipentene and minimize the loss of mass by evaporation of dipentene during polysulfide production, probably for their ability to transfer reactive sulfur into the organic phase, according to the mechanism suggested by Hasell.13
In order to improve the poly(S-dipentene) stability, a second bio-based crosslinker was added. Three natural dienes (Fig. 3) were tested in the post-polymerization of polysulfide: myrcene (MYR), a natural terpene obtained from the essential oil of different plants like thyme; garlic oil (GO), composed of diallyl trisulfide, diallyl disulfide and allyl methyl trisulfide; and diallyl disulfide (DAS), which is present also in onions and is responsible for the typical odor.11,36
Fig. 3 Crosslinkers used: (a) garlic oil composed of diallyl disulfide, diallyl trisulfide and allyl methyl trisulfide, (b) diallyl disulfide and (c) myrcene. |
The crosslinker (10 wt%) was added to poly(S-dipentene) previously synthesized with ZBDP and ZIX (entries 4 and 5 in Table 2) as reported in Table 3. We decided not to use quantities exceeding 10 wt% of a further crosslinker to maintain the sulfur percentage in the final material close to 50 wt%, providing a stable sulfur-rich polymer with a final sulfur content of 54 wt%. Dark brown soft materials were obtained and no depolymerization phenomena were observed (Fig. S1‡). The thermal properties of the synthesized polysulfides will be described in the following section “Thermal characterization”.
Entry | Acceleratora | Additional crosslinkerb | T g (°C) |
---|---|---|---|
a Dipentene = 1 g, S8/dipentene = 60/40 wt%, accelerator = 25 mg, T = 140 °C, t = 24 h. b Additional crosslinker = 250 mg, T = 140 °C, t = 24 h. | |||
6 | ZBDP | — | 1 |
7 | MYR | 2 | |
8 | GO | 1 | |
9 | DAS | 4 | |
10 | ZIX | — | −1 |
11 | MYR | 2 | |
12 | GO | 0 | |
13 | DAS | −1 | |
1 | — | — | −2 |
14 | MYR | 3 | |
15 | GO | 0 | |
16 | DAS | −1 |
All the polymers obtained are fully soluble in chloroform and tetrahydrofuran. The solubility of polysulfides has made possible 1H-NMR and SEC characterization. In Fig. 4, the 1H-NMR spectra of poly(S-dipentene) (entry 4) (Fig. 4c) and poly(S-dipentene-diallyl disulfide) (entry 9) (Fig. 4d) are compared with those of dipentene (Fig. 4a) and DAS (Fig. 4b), taken as references. Fig. 4a shows the resonances belonging to the 3-carene structure (signals of methine protons from 0.64 to 0.74 ppm, signals of methyl protons from 0.79 to 1.62 ppm, signals of methylene protons from 1.80 to 2.40 ppm and signal of a vinylic proton at 5.26 ppm). The comparison between Fig. 4a and c revealed the absence of vinyl proton signals and the broadening of peaks between 0.64 to 2.40 ppm due to polymerization.37 The resonances in Fig. 4c between 2.5 and 4.0 ppm were assigned to methine and methylene protons –S–CHx–.22 The addition of a ter-monomer, DAS (Fig. 4d), and its subsequent vulcanization increased the intensity of signals related to –S–CHx– bonds in the ter-polymer. The presence of resonances assigned to aromatic protons between 7.0 and 7.5 ppm could be ascribed to the dehydrogenation of the monomer, already observed for inverse vulcanization of limonene.8,37
Fig. 4 1H-NMR spectra of (a) dipentene, (b) diallyl disulfide (DAS), (c) poly(S-dipentene), and (d) poly(S-dipentene-DAS). |
The chemical nature of poly(S-dipentene) and poly(S-dipentene-DAS) was further investigated by ATR-IR (Fig. 5). The complete absence of absorption peaks related to double bonds which, usually, appear at 3100 cm−1 (–CC–H stretching), 1660 cm−1 (–CC– bending), 990 cm−1 and 910 cm−1 (–CC–H bending) was noted. In addition, no peaks were detected between 2550 and 2620 cm−1, attributed to the thiol group.7 The presence of bands below 3000 cm−1 and between 1450 cm−1 and 1350 cm−1 were linked to the –C–H stretching and bending of the alkyl group.11 Moreover, the stretching of –C–S– and –S–S– bonds was noticed below 700 cm−1 (Fig. 5).38
SEC characterization indicated the formation of low molecular weight materials (Mn < 1000 Da).
Fig. 6 Glass transition temperatures of co- and ter-polymers of Table 3: poly(S-dipentene) with sulfur content = 60 wt%, poly(S-dipentene-crosslinker) with sulfur content = 54 wt%. |
We carried out the synthesis of several poly(S-limonene)s with ZDTC and ZBDP at two different ratios, 60/40 and 50/50 wt%, in order to compare their properties with those of poly(S-limonene)s found in the literature and with poly(S-dipentene)s. ZDTC and ZBDP were chosen since ZDTC was the accelerator used by Hasell and ZBDP was the highest performing catalyst for poly(S-dipentene)s. Poly(S-limonene)s prepared under our conditions were soft solids and interestingly, they exhibited a higher glass transition temperature than those reported in the literature for poly(S-limonene)s prepared with 50/50 wt% (entry 19 vs. entries 17 and 18, conducted in the absence of the accelerator, and entry 21 vs. entry 20 with ZDTC in Table 4).8,13 Indeed, the addition of the accelerator had a marked effect on Tg values which reached 7 °C in the absence of the accelerator and 17 °C with 1 wt% of ZDTC.
Entry | Polysulfide comonomer | Catalyst | S8/comonomer | T g (°C) |
---|---|---|---|---|
a Comonomer (dipentene or limonene) = 1 g, accelerator = 25 mg, T = 140 °C, t = 24 h. b Limonene = 1.5 g, accelerator = 25 mg, T = 140 °C, t = 24 h. c Poly(S-limonene) synthesized by Crockett.8 d Poly(S-limonene) synthesized by Hasell.13 | ||||
1 | Dipentenea | — | 60/40 | −2 |
4 | Dipentenea | ZBDP (1%) | 60/40 | 1 |
17 | Limonenec | — | 50/50 | −21 |
18 | Limonened | — | 50/50 | 0 |
19 | Limoneneb | — | 50/50 | 7 |
20 | Limonened | ZDTC (1%) | 50/50 | −3 |
21 | Limoneneb | ZDTC (1%) | 50/50 | 17 |
22 | Limoneneb | ZBDP (1%) | 50/50 | 9 |
23 | Limonenea | — | 60/40 | 10 |
24 | Limonenea | ZBDP (1%) | 60/40 | 7 |
ZBDP, which provided the most stable poly(S-dipentene), led to poly(S-limonene) with Tg lower than that obtained with ZDTC. Overall, under our conditions, limonene polysulfide presented Tg higher than poly(S-dipentene), which probably depends on the higher structural order of poly(S-limonene) and no depolymerization phenomena were observed.
The scanning electron microscopy (SEM) images of the porous and hot pressed polystyrene–ter-polysulfide blend were obtained and are shown in Fig. 8 and Fig. S9.‡ It is evident from Fig. 8a that the salt templating technique produced inhomogeneous and irregular macropores, while the SEM image of the hot pressed film shows a quite smooth surface, without phase separations and pores (Fig. 8b).
Fig. 8 SEM images of the metalated polystyrene–poly(S-dipentene-DAS) blend with 50 wt% of polystyrene after salt templating (a) and after hot press (b). |
Polysulfides can find application in environmental remediation.7–10,42 Thus, their use can become helpful against wastewater contamination, which is a growing concern in industrialized and developing countries. Pollution from copper, nickel, cobalt and chromium is of great concern to human health because these metals are highly toxic, already, at low doses.43,44 Furthermore, also the iron content in potable water and wastewater is regulated because, in particular, ferric iron produces plumbing fixture discolouration, leads to the growth of bacteria and gives an odour and taste to drinking water.9
Reports on the polysulfide capture of mercury, palladium and iron are present in the literature; however, there is a lack of publications on copper (Cu2+), nickel (Ni2+), chromium (Cr2+) and cobalt (Co2+) capture. For this reason, a preliminary screening of the ability of the polystyrene–ter-polysulfide blend to bind and remove iron (Fe3+), copper (Cu2+), nickel (Ni2+), chromium (Cr2+) and cobalt (Co2+) from water was performed.
It was found that the polysulfide blend selectively removes ferric ions, leading to a reduction in their concentration of 33% and 83% after 2 h and 24 h, respectively. However, no changes in the concentrations of Cu2+, Ni2+, Cr2+ and Co2+ were observed after 24 h of contact between the metal solutions and the polysulfide blend with the methodology used. Moreover, no colour variation or deposit was identified. A more detailed study is underway to understand this behaviour.
Moreover, polystyrene–polysulfide blends were prepared to make our ter-polysulfides processable and to make them available for possible applications where shape persistence is a fundamental requirement. Moreover, it was found that the polystyrene–poly(S-dipentene-DAS) blend was able to bind and remove ferric ions from aqueous solutions. This material showed shape persistence and can be moulded to produce iron binding objects such as filter disposables, which could be a viable alternative for water remediation, especially in developing countries, where conventional methods for water treatments such as membrane filtration, activated carbon absorption and electrocoagulation, often, are not feasible.
In conclusion, stable ter-polysulfides with low cost, bio-based dipentene mixture and MYR and DAS, endowed with Tg values lower but comparable to those of poly(S-limonene) were achieved and they may represent a much more economical alternative to green polysulfides produced with enantiomeric (D) limonene.
Footnotes |
† This work is dedicated to the memory of Dr Dino Romano Ferro, whose scientific originality, open mindedness, and kindness we have always heartily admired. |
‡ Electronic supplementary information (ESI) available: Stability of poly(S-dipentene) and poly(S-dipentene-DAS) (Fig. S1). Preparation of objects and a film (Fig. S2 and S3). Metal chloride (aq) removal (Fig. S4 and S5). Elemental analysis (Table S1). Gas chromatography-mass spectrometry (GC-MS) of volatile compounds of poly(S-dipentene) (Fig. S6–S8). SEM analysis (Fig. S9). See DOI: https://doi.org/10.1039/d2py00095d |
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