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Improving the potential of ethyl acetate green anti-solvent to fabricate efficient and stable perovskite solar cells

Mustafa K. A. Mohammed*a, Sangeeta Singhb, Ali K. Al-Mousoic, Rahul Pandeyd, Jaya Madand, Davoud Dastane and G. Ravif
aRadiological Techniques Department, Al-Mustaqbal University College, 51001 Hillah, Babylon, Iraq. E-mail: mustafa_kareem97@yahoo.com
bMicroelectronics Lab, National Institute of Technology, Patna 800005, India
cDepartment of Radiology and Ultrasonography Techniques, College of Medical Techniques, Al-Farahidi University, Baghdad, Iraq
dVLSI Centre of Excellence, Chitkara University Institute of Engineering and Technology, Chitkara University, 140417 Punjab, India
eDepartment of Materials Science and Engineering, Cornell University, Ithaca, NY 14850, USA
fDepartment of Physics, Alagappa University, Karaikudi 630003, Tamil Nadu, India

Received 30th August 2022 , Accepted 27th October 2022

First published on 14th November 2022


Abstract

Until now, in all state-of-the-art efficient perovskite solar cells (PSCs), during the fabrication process of the perovskite layer, highly toxic anti-solvents such as toluene, chlorobenzene, and diethyl ether have been used. This is highly concerning and urgently needs to be considered by laboratories and institutes to protect the health of researchers and employees working towards safe PSC fabrication. Green anti-solvents are usually used along with low-performance PSCs. The current study solves the ineptitude of the typical ethyl acetate green anti-solvent by adding a potassium thiocyanate (KSCN) material to it. The KSCN additive causes delay in the perovskite growing process. It guarantees the formation of larger perovskite domains during fabrication. The enlarged perovskite domains reduce the bulk and surface trap density in the perovskite. It enables lower trap-facilitated charge recombination along with efficient charge extraction in PSCs. Overall, the developed method results in a champion performance of 17.12% for PSCs, higher than the 13.78% recorded for control PSCs. The enlarged perovskite domains warrant lower humidity interaction paths with the perovskite composition, indicating higher stability in PSCs.


1. Introduction

Perovskites are one of the most promising semiconductors for light-harvesting missions in the new generation of photovoltaics.1–4 Researchers have developed various methods for fabricating perovskite solar cells (PSCs), such as one-step,5 two-step,6,7 anti-solvent assisted,8 sequential deposition,9 vapor-assisted solution process,10 and chemical vapor deposition,11 etc. To date, all reported state-of-the-art efficient PSCs have been fabricated with the anti-solvent assisted method.12–15

In the anti-solvent assisted method, a specific volume of one of the solvents such as chlorobenzene (CB), toluene, ethylene glycol, 1,2-dichlorobenzene, diethyl ether, and chloroform is immediately or slowly dripped on the intermediate perovskite phase to extract host solvents, resulting in a fast deposition-crystallization along with an instantaneous color change during the spin-coating procedure.16–20 The first drawback of the anti-solvent approach is the use of predominantly toxic solvents that are dangerous to the researcher. To tackle the toxicity of anti-solvents, green solvents such as anisole,21 ethyl acetate,22 and methoxybenzene23 have been introduced. The randomly oriented and distributed perovskite crystals formed are another disadvantage of the anti-solvent, which reduces the PSC performance along with an undesirable stability behavior. In particular, pouring an antisolvent on the intermediate perovskite layer produces many nuclei with an immediate decrease in solubility, which is not a controllable process.24,25

To find ways to control the crystallization process in the anti-solvent assisted method, the phrase “anti-solvent engineering” has emerged. The mixing of anti-solvents is a method to modulate the formation process of perovskite. Yu et al. introduced a hybrid anti-solvent using ethyl ether and n-hexane solvents.26 They showed that ethyl ether is miscible with N,N-dimethylformamide (DMF), promoting the nucleation process in the whole precursor solution. In contrast, the impact of n-hexane is restricted because of its immiscibility with DMF. From this view, they concluded that n-hexane-rich mixed anti-solvents have a lower nucleation density during perovskite formation than ethyl ether-rich mixed anti-solvents. Controlling the temperature of an anti-solvent is another way to optimize its potential to form a dense and favorable perovskite layer for photovoltaic applications.25 Another method for tailoring their roles during perovskite layer formation is to incorporate materials or solutions into the anti-solvent. Li et al.27 introduced 6% acetonitrile into the CB anti-solvent and obtained a power conversion efficiency (PCE) of 18.9% for methylammonium lead iodide (MAPbI3)-based devices. They concluded that the acetonitrile reacts with excess dimethyl sulfoxide (DMSO) in the intermediate phase of the MAPbI3 film and leads to larger grains in the perovskite layer. Gao et al.28 used cesium lead bromide (CsPbBr3) nanoparticles as an additive for the CB anti-solvent. They observed that nanoparticles operate as nucleation sites to form uniform and smooth films. The CsPbBr3 additive acts as a passivator for the MAPbI3 layer to enlarge the perovskite grains and suppresses charge recombination in the perovskite layer. Albeit heavy attempts made by researchers to improve the role of anti-solvents in perovskite formation, usually their anti-solvents are toxic, and there is a lack of anti-solvent engineering for green anti-solvents.

In the current study, we planned to improve the potential of ethyl acetate green anti-solvent (GAS). We employed potassium thiocyanate (KSCN) as an additive source for GAS. Volatile thiocyanate ions (SCN) such as ammonium thiocyanate,29 lead(II) thiocyanate,30 guanidinium thiocyanate,31 or methylammonium thiocyanate32 have been widely used in PSCs to order the lead–iodide (Pb–I) octahedrons through the strong affinity between Pb2+ and SCN and optimize the film morphology. In addition, K+ alkali metal ions could effectively passivate the perovskite grain boundaries and trap states, increasing the stability and efficiency of solar cells.33 A series of tests were conducted to monitor the effects of KSCN on perovskite formation and then to find reasons for photovoltaic improvements in the corresponding PSCs. The results show that KSCN reduces the activation energy of MAPbI3 crystallization and enlarges the perovskite domain sizes together with passivated domain boundaries. The results demonstrated that the higher efficiency of PSCs obtained with the help of the KSCN additive are due to lower trap surfaces and charge recombination sites. The KSCN-tailored PSCs show more favourable long-term stability behaviour than those of the control PSC devices. It can be concluded that the anti-solvent engineering for GAS is a promising route to designing a more environmentally friendly fabrication process for PSCs.

2. Experimental part

2.1 Solution synthesis

645.4 mg of lead iodide (PbI2, Lumtec, 99.8%) was dissolved in 1 mL of DMF (Merck, 99.8%) and DMSO (Merck, 99.8%) in a volume ratio of 9[thin space (1/6-em)]:[thin space (1/6-em)]1 to obtain a 1.4 M PbI2 solution. The resultant PbI2 was mixed at 80 °C for 30 min. 222.6 mg of methylammonium iodide (MAI, 99%) was added to a pre-solution of PbI2 and shaken with hand for 5 min to synthesize MAPbI3. Then, 100 mg of TiO2 paste (SunLab, 20 NR paste) is dispersed in 600 mg of ethanol (EtOH, Merck, 99.7%) and mixed at RT for 12 h to prepare a homogeneous mesoscopic TiO2 (p-TiO2) solution. Our compact TiO2 precursor was prepared as in our previous research.34

2.2 Device fabrication

Transparent fluorine-doped tin oxide (FTO) glasses were ultrasonically patterned with deionized water, EtOH, propanol, and isopropanol (IPA), each step for 20 min. 50 μL of the c-TiO2 pre-solution is poured over FTO glasses and spun at 4000 rpm for 35 s, followed by sintering at 500 °C for 45 min to prepare a c-TiO2 thin film. 75 μL of p-TiO2 pre-solution is deposited over each c-TiO2 thin-film at 4000 rpm for 35 s, followed by sintering at 500 °C for 45 min. Perovskite films were prepared by pouring 75 μL of MAPbI3 precursor over each substrate, followed by depositing at 1000 rpm for 10 s and 5000 for 45 s. During the faster step, 120 μL of pure ethyl acetate or KSCN-containing ethyl acetate was dynamically poured on the perovskite layers to assist their crystal growth. After that, the perovskites were heated for 40 min at 98 °C. Copper(II) phthalocyanine (CuPc, 99%, Aldrich) material was utilized as a hole transport layer (HTL). A 30 nm CuPc was deposited on the MAPbI3 film by thermal evaporation.35 Finally, a 90 nm gold layer was evaporated on the MAPbI3 layers.

2.3 Characterization

Scanning electron microscope (FE-SEM) instrument model of Mira3, TESCAN was employed to investigate MAPbI3 layers' top morphology. An X-ray diffractometer (XRD) instrument (Bruker-D8 model) recorded the XRD patterns of MAPbI3 films. A LAMBDA 1050 ultraviolet-visible (UV-vis) spectrometer investigated the absorption ability of MAPbI3 layers. A HORIBA Fluorolog-III photospectrometer measured the photoluminescence (PL) spectrum of MAPbI3 layers.36 The current–voltage (JV) performance of MAPbI3 devices with a masked area of 2 mm × 4 mm was measured using a Keithley 2401 under a simulated 100 mW cm−2 illumination.

3. Results and discussion

UV-vis absorption was conducted to record the optical characteristics of the perovskite layers before and after KSCN inclusion. Fig. 1a demonstrates similar absorbance trends for films with and without KSCN modification. Furthermore, it is obvious that the perovskite with KSCN inclusion, particularly 0.24 mg KSCN, absorbs more illumination than the untreated film, which might be attributed to the improvement of morphology and crystallinity.37 As illustrated in Fig. 1b, the optical bandgap of the perovskite layer in the absence of KSCN is approximately 1.582 eV, in line with earlier reports.15,38 There is no noticeable change in the bandgap of perovskites after treating them with various concentrations of KSCN.
image file: d2ra05454j-f1.tif
Fig. 1 (a) UV-vis patterns and (b) related Tauc plots of the perovskite films fabricated on the FTO/c-TiO2/mp-TiO2 electrodes by employing anti-solvents, i.e., anti-solvent with various amounts of potassium thiocyanate (0.1 mg, 0.17 mg, 0.24 mg, and 0.31 mg).

We used FESEM measurements to confirm the impact of KSCN on the quality of the MAPbI3 film. The FESEM images, as presented in Fig. 2, indicate the distribution of grain size and the quality of perovskites without and with 0.24 mg KSCN additive. Both films exhibit normal perovskite crystalline characteristics. Fig. 2a shows that the perovskite without treatment has a smaller grain size of roughly 150 nm and a large number of grain domains. The KSCN-treated perovskite attains a pinhole-free and dense film with an actual enhancement in grain size of about 350 nm with the inclusion of 0.24 mg KSCN (Fig. 2b). As a result, the pinholes, small grains, and grain domains that might potentially cause flaws and recombination within the perovskite would be significantly minimized after KSCN is added.31 As can be seen in Fig. 2c, grain size remains still large, but some surface defects exist in this layer, concluding that an excess amount of KSCN leads to destroying perovskite crystallinity.


image file: d2ra05454j-f2.tif
Fig. 2 FESEM images of perovskites fabricated with (a) pure and (b) 0.24 mg and (c) 0.31 mg of potassium thiocyanate-containing ethyl acetate anti-solvents.

After confirming the morphological and optical properties of perovskite, we performed XRD to affirm the crystal phase and investigate the crystallization of the perovskite layer after being treated with 0.24 mg of KSCN additive. It has been demonstrated that, in addition to improving perovskite morphology, KSCN can enhance the perovskite crystalline phase. Both samples, as displayed in Fig. 3a, exhibit prominent peaks in intensity at 14.12° and 28.45°, which can be indexed to the (110) and (220) facets of MAPbI3, indicating the fabrication of a well-oriented tetragonal MAPbI3 structure.39 Other than the PbI2 peak, no other crystalline defects were recognized, proving the MAPbI3 crystal's phase purity. Besides, the intensity of the dominant (110) peak is improved with the incorporation of KSCN (Fig. 3b), implying increased crystallinity for MAPbI3 crystal was achieved compared with the film fabricated without KSCN. Due to the partial degradation of the perovskite to PbI2, the diffraction pattern at 12.3° could be ascribed to cubic PbI2. Surplus PbI2 in the MAPbI3 layer would be undesirable for charge transportation, decreasing film stability and increasing the hysteretic effect of PSCs.17 Simultaneously, the typical peak intensity of PbI2 was significantly suppressed with the loading of KSCN.


image file: d2ra05454j-f3.tif
Fig. 3 (a) XRD profiles of perovskite layers fabricated on FTO with the assistance of pure anti-solvent or KSCN-containing anti-solvent. (b) Zoomed XRD of perovskites around 2θ = 14°.

The FE-SEM and XRD findings implied that the crystalline structure and morphology of MAPbI3 crystals could be enhanced by the addition of KSCN. As reported in the literature, because SCN is a strong coordination bond linking group, the coupling between Pb2+ and SCN is substantially greater than that between Pb2+ and I. Moreover, the coordination of SCN may decrease the activation energy of crystals as well as the interaction of Pb2+ with DMSO. As a result, the addition of SCN coupled with Pb2+ may delay MAPbI3 crystal nucleation and lead to the formation of large-sized crystals. Hence, the MAPbI3 film's grain size was enlarged.40–42

Fig. 4a illustrates the PL spectra for perovskite fabricated with the assistance of KSCN at different concentrations. The PL profile achieves its maximum peak at a concentration of 0.24 mg, but the peak weakens when the concentration reaches 0.31 mg. This could imply higher radiative recombination during KSCN modification, resulting in improved crystallinity, elimination of grain domains, and reduction of pinholes. However, a 0.31 mg KSCN inclusion, for example, could destroy the crystalline structure of MAPbI3, resulting in a decrease in PL intensity.40,43 Also, the maximum intensity is found at the KSCN concentration of 0.24 mg, which displays the lowest trap density in the perovskite. The decrease in intrinsic defects leads to an increase in carrier lifetime in MAPbI3.44


image file: d2ra05454j-f4.tif
Fig. 4 (a) PL spectrum of perovskite layers fabricated with pure or potassium thiocyanate (KSCN)-containing ethyl acetate anti-solvents on the glass. (b) Dark JV curves PSCs with pure and KSCN-containing ethyl acetate anti-solvents.

The dark JV plots of devices based on control and KSCN-treated perovskites are exhibited in Fig. 4b. As revealed, the cell with KSCN exhibits a lower leakage current in comparison to that of the untreated cell, further indicating the enhanced photocarrier transport and reduced charge recombination by KSCN.45 The PSC with untreated perovskite has a reverse saturation Jo of 1.5 × 10−5 mA cm−2. In the case of 0.24 mg KSCN PSC, the Jo value is remarkably suppressed to 1.7 × 10−6 mA cm−2, implying a decreased number of shallow traps with KSCN treatment.46

The MAPbI3-based solar cells were constructed in order to study the impact of KSCN modifications on PV merits under the typical AM 1.5 simulator. Fig. 5a depicts the measured JV profiles of PSCs based on MAPbI3 layers with varying contents of KSCN additives, and Table 1 summarizes the relative PV parameters. The PSC developed without utilizing KSCN GAS treatment under the reverse scan yielded a PCE of 14.42%, JSC of 18.23 mA cm−2, VOC of 1.091 V, and FF of 72.50%. The PSC performance results were all improved when the perovskite film was treated with KSCN-containing anti-solvents. The optimum cell performance was obtained with a performance of 17.13%, JSC of 19.73 mA cm−2, VOC of 1.143 V, and an FF of 75.90% utilizing 0.24 mg of KSCN additive. Nevertheless, when the KSCN amount was increased to 0.31 mg, the JSC, FF, and PCE of the cell decreased rather than increased. We analyzed the PV parameters for ten individual devices based on different KSCN treatments to assess the reliability and reproducibility of devices with remarkable performance. As exhibited in Fig. 5b–e, good repeatability and performance of devices were accomplished by the utilization of the KSCN-contained GAS due to the high-quality perovskite compared to the control device.


image file: d2ra05454j-f5.tif
Fig. 5 (a) JV curves of the champion PSCs constructed with different GASs. Statistical analysis of PV parameters including (b) JSC, (c) VOC, (d) FF, and (e) PCE. The data were collected from 10 individual KSCN-engineered anti-solvent PSCs.
Table 1 JV parameters of MAPbI3-based devices fabricated with different anti-solvents
Sample   VOCa (V) JSCb (mA cm−2) FFc (%) PCE (%)
a VOC is open-circuit voltage.b JSC is short-circuit current density.c FF is fill factor.
Control Average 1.062 18.08 72.43 13.94
Best 1.091 18.23 72.50 14.42
0.10 mg Average 1.085 18.46 73.87 14.79
Best 18.68 18.68 74.00 15.09
0.17 mg Average 1.010 19.02 74.78 15.64
Best 1.117 19.35 75.20 16.26
0.24 mg Average 1.123 19.75 75.66 16.76
Best 1.143 19.73 75.90 17.13
0.31 mg Average 1.111 19.60 74.79 16.29
Best 1.143 19.68 75.10 16.88


The long-term stability of perovskite devices based on the control and KSCN-treated perovskites was traced as a function of storage time under air at a relative humidity (RH) of 20–30%. From Fig. 6a, when the control devices without any sealing were exposed to the environment, the efficiency showed low decomposition after 8 days (6%). But, when the device was exposed to the same conditions for a long period, efficiency decreased quickly to 74% of its initial performance. Interestingly, the KSCN-based device outperforms the control MAPbI3 in terms of long-term stability. Even after 45 days, the KSCN-based device exhibits a 12% degradation, indicating acceptable performance stability. Obviously, the inorganic HTL-based PSC is stable when it is treated with the KSCN-based GAS method, making the perovskite of interest for utilization in practical optoelectronic applications. Water contact angle experiments were carried out to thoroughly explore the susceptibility of the MAPbI3 perovskite to humidity. It could be concluded that KSCN-based GAS passivates perovskite grain boundaries, blocking humidity diffusion to the perovskite layer through them and keeping perovskite safe from humidity degradation.47,48 In other words, the hydrophobicity of the MAPbI3 layer improves following the addition of KSCN-processed GAS. Fig. 6b shows the contact angles of water drops on the surface of MAPbI3 films, which are 59° and 85°, respectively. The enhanced wettability suggests increased humidity tolerance in the atmosphere, resulting in slower perovskite degradation, indicating that the described KSCN-assisted GAS spin-coating can successfully stabilize the MAPbI3 structure and mitigate moisture deterioration.49


image file: d2ra05454j-f6.tif
Fig. 6 (a) Stability measurements of PSCs with pure or potassium thiocyanate (KSCN)-containing anti-solvents stored in air with RH of 20–30%. (b) Contact angle test of water droplets on the perovskite layers fabricated with pure or KSCN-contained anti-solvents.

4. Conclusion

In summary, we reported how to enhance efficiency and long-term stability in standard (n–i–p) perovskite solar cells based on the inorganic CuPc hole-transport layer. Potassium thiocyanate was added to the eco-friendly ethyl acetate anti-solvent to assist the one-step spin-coating deposition of the MAPbI3 perovskite film. The incorporated KSCN additive acts synergistically to enhance the grain size and crystallinity of the perovskite. When 0.24 mg of KSCN is added, the grain size increases to over 350 nm, which is more than three times that of untreated perovskite. The observed PL spectra and dark JV show that the perovskite film with KSCN had decreased trap states and enhanced charge transfer. The devices attained a PCE of 17.13% with improved ambient stability at the optimal concentration of the KSCN additive. The high-quality MAPbI3 perovskite that we developed with large grain size, increased crystallinity, fewer grain boundaries, and suppressed charge recombination appears to be responsible for PV performance. As a result of these findings, including KSCN additive into GAS is a simple and promising strategy for increasing the PV performance and stability of MAPbI3 photovoltaics.

Data availability

Data will be available based on reasonable request.

Conflicts of interest

The authors declare no conflict of interest.

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