Kai Wanga,
Kang Zhao*ab,
Qingnan Mengab,
Qian Baia,
Xin Lia,
Huating Hua,
Hua Jiaoab and
Yufei Tangab
aDepartment of Materials Science and Engineering, Xi'an University of Technology, Xi'an 710048, PR China. E-mail: kzhao@xaut.edu.cn
bShaanxi Province Key Laboratory of Corrosion and Protection, Xi'an University of Technology, Xi'an 710048, PR China
First published on 12th December 2022
A novel catalyst, consisting of hollow silica-coated porous carbon with embedded iron oxide particles (FeOx@C/SiO2), was synthesized by the extended Stöber method. Iron ions were incorporated in a resorcinol–formaldehyde resin in the presence of citric acid to form a template, which was then coated with a silica layer. The iron oxide-embedded porous carbon and hollow silica were simultaneously formed during calcination under N2 atmosphere. Through this process, silica endowed the iron oxide with low crystallinity and small size, resulting in a higher catalytic activity in the heterogeneous Fenton system for the decolorization of a methylene blue (MB) solution within 25 min. Moreover, the sample maintained 78.71% of its catalytic activity after three cycles.
Recently, catalysts with hollow structures have attracted increasing attention, due to their large surface area and high exposure of active sites for heterogeneous Fenton reactions.14–16 Miao et al. investigated the photocatalytic activity of Fe2O3/HPS materials calcined at different temperatures.17 They concluded that the sample calcined at a lower temperature had higher catalytic activity, which was attributed to the lower crystallinity of iron oxide. Currently, there are two common methods to prepare hollow particles of support catalysts. The first involves the preparation of the hollow particles followed by the loading of the catalyst. Wu et al. used hollow silica spheres as catalyst carrier and Fe(NO3)3·9H2O as iron source to obtain Fe3O4/SiO2 double-mesoporous-shelled hollow spheres by solvothermal method.18 In the second method, the preparation of the catalyst is followed by the fabrication of the hollow structure. Cheng et al. prepared hollow Fe3O4@SiO2 microspheres by a template-etching approach.19 This method consisted of four steps: preparation of Fe2O3, coating with the SiO2 shell, etching, and heating in reducing atmosphere. However, both methods are time-consuming, which hinders their wide application.
In light of the above findings, hollow particles of the supported catalyst were prepared by a one-pot method. We prepared hollow silica-coated porous carbon embedded with iron oxide (FeOx@C/SiO2) composites by an extended Stöber method. During the annealing process, iron oxide-intercalated porous carbon and hollow silica were obtained simultaneously. In addition, silica promoted the formation of iron oxide particles with low crystallinity and small size, and the resulting composite exhibited superior performance in the degradation of methylene blue (MB) than the FeOx@C counterpart.
Degradation rate = C/C0 |
To evaluate the stability of the catalyst, the nanoparticles were collected from the mixed solution by centrifugation, washed with deionized water, and then redispersed into fresh MB solution for the next cycle. In the iron ion leaching experiment, the solution obtained after centrifugation was directly used for ICP measurements.
Free radical elimination tests were performed under the same conditions as the catalytic experiments. When the catalyst reached the adsorption–desorption equilibrium, H2O2 and a scavenger [tert-butyl alcohol (TBA) or p-benzoquinone (BQ)] were added at the same time, and then 1 mL solution aliquots were collected at intervals of 3 min for testing.
The XRD patterns of 1.0-FCS-500 samples prepared at different temperatures are shown in Fig. 2a. No distinct diffraction peaks were observed in the curves after pyrolysis at 400 and 500 °C, indicating that the FeOx particles embedded in silica were either in amorphous form or of a size too small to be detected by X-ray diffraction. When the temperature increased to 600 °C, four peaks appeared at 2θ = 30.2°, 35.6°, 43.2°, and 62.9°, corresponding to the (220), (311), (400), and (440) crystal faces of Fe2O3 (PDF #39-1346),22 respectively. These results show that increasing the temperature is beneficial to grain growth. For comparison, 1.0-FC-500 also exhibited four peaks corresponding to Fe2O3 (Fig. 2b). This demonstrates that the silica shell layer can effectively prevent the crystallization of grains.23 A higher temperature is believed to favor the formation of stable carbon structures by resorcinol–formaldehyde pyrolysis. Therefore, to achieve a lower crystallinity and stable porous carbon structure of the products, the Fe-RF@SiO2 samples were calcined at 500 °C to prepare 1.0-FCS-500.
Fig. 2 XRD patterns of 1.0-FCS-500 (a) and 1.0-FC-500 (b) samples prepared at different temperatures. |
The iron content and valence state of the samples prepared with different dosages were analyzed by XPS, as shown in Fig. 3. As shown in the high-resolution Fe 2p XPS spectrum (Fig. 3a), two peaks at 710.44 and 724.16 eV were attributed to the Fe 2p3/2 and Fe 2p1/2 states of Fe(II), respectively. In addition, the two peaks at 711.77 and 726.41 eV were attributed to Fe(III) Fe 2p3/2 and Fe 2p1/2 signals, respectively.24,25 The Fe 2p3/2 and Fe 2p1/2 signals did not shift with increasing Fe content (Fig. 3b and c). Table 1 shows that the iron content of the final sample increased with increasing FeCl3·6H2O content. When the added amount of FeCl3·6H2O was 1.0 mM, the Fe(II) content was the highest, which was beneficial for the Fenton reaction.26
Sample | Fe (Fe(II)/Fe)/at% | C/at% | O/at% | Si/at% |
---|---|---|---|---|
0.5-FCS-500 | 1.09 (32.95%) | 16.73 | 54.06 | 28.11 |
1.0-FCS-500 | 1.74 (54.09%) | 12.05 | 57.98 | 28.22 |
1.5-FCS-500 | 2.1 (50.21%) | 11.88 | 58.64 | 27.38 |
The chemical structure of 1.0-FCS-500 was analyzed by FTIR spectroscopy. The spectrum in Fig. 4 shows a broad band at 3463 cm−1, corresponding to the –OH groups of surface water molecules. The peaks located at 1088, 794, and 467 cm−1 were attributed to asymmetric and symmetric stretching vibrations of Si–O–Si bonds and bending vibrations of Si–O bonds, respectively.27 These results confirmed the presence of SiO2 in the sample. The peak at 562 cm−1 was assigned to Fe–O flexural vibrations, indicating the successful formation of FeOx.28 The bands at 1088 and 1637 cm−1 were attributed to C–O–C stretching and aromatic ring vibrations, respectively. The band at 1579 cm−1 confirmed the presence of CC bonds, corresponding to the normal stretching of carbonaceous molecules. Moreover, the peak at 1407 cm−1 was assigned to C–C bond vibrations, related to the carbonaceous structure of the composites. In the spectrum of 1.0-FC-500, two distinct peaks appeared at 3463 and 1597 cm−1, corresponding to the absorptions of –OH and CC groups, respectively. In addition, the spectrum displayed an absorption peak corresponding to Fe–O bonds at 562 cm−1, but no SiO2 absorption peaks.
Fig. 5 shows the morphology and structure of 1.0-FCS-500. The sample displayed uniform cavity and a worm-like morphology, implying the successful production of a hollow structure (Fig. 5a and b). The shell thickness was 9.9 ± 1.1 nm, depending on the amount of tetraethoxysilane added. The diameters of the inner cavity and of the nanoparticles embedded in the shell formed simultaneously during the calcination process, were approximately 18.4 ± 3.1 and 2.2 ± 0.5 nm, respectively. The corresponding SEM images show an irregular morphology, which was attributed to the interaction between Fe3+ and the resorcinol–formaldehyde resin to form a worm-like template under the action of citric acid (Fig. 5c and d). The energy-dispersive spectroscopy (EDS) mapping images of 1.0-FCS-500 (Fig. 5e–i) show that the Fe/Si/C/O elements were evenly distributed in the samples, indicating their good dispersion, which is beneficial for MB degradation.
The TEM images are shown in Fig. 6a and b. In all cases, many nanoparticles were uniformly dispersed over the porous carbon support and no agglomerates were detected. The mean particle size of the nanoparticles was approximately 4.8 nm, which was slightly larger than that of the 1.0-FCS-500 particles. These data confirm that the silica shell prevented the grain growth and crystallization.18,21 Finally, 1.0-FC-500 exhibited an irregular morphology, similar to that of 1.0-FCS-500 (Fig. 6c and d).
Fig. 7 shows the TEM images of 1.0-FCS-500 after NaOH etching. As shown in the figure, the core–shell structure of the sample disappeared, resulting in a uniform worm-like porous structure. Compared with the 1.0-FCS-500 sample before etching, the sample showed a roughened surface, indicating that the SiO2 shell was completely etched. Moreover, the hollow structure was also destroyed, which was attributed to the low strength of porous carbon. These results indicate that 1.0-FCS-500 contained silica and carbon in its hollow structure, which is beneficial for organic dye degradation.29
The N2 adsorption–desorption isotherms of 1.0-FCS-500 and 1.0-FC-500 are shown in Fig. 8; both samples showed type IV isotherms. The hysteresis loops (type H3) in the isotherms suggest the presence of mesopores in both materials.30 The Brunauer–Emmett–Teller (BET) surface areas of 1.0-FCS-500 and 1.0-FC-500 were 191.03 and 306.53 m2 g−1, respectively. The corresponding pore size distributions were estimated using Barrett–Joyner–Halenda (BJH) analysis (Fig. 8b).
Fig. 8 N2 adsorption–desorption isotherms (a) and pore size distributions (b) of 1.0-FCS-500 and 1.0-FC-500. |
Fig. 9a shows the degradation efficiency of catalysts with different iron contents. The degradation efficiency of the catalyst prepared with 0.5 mM FeCl3·6H2O fluctuated around a constant value. As the FeCl3·6H2O content increased to 1.0 mM, the degradation rate reached 100% in 25 min, indicating that increasing the iron content can significantly improve the degradation efficiency. Upon continuing to increase the FeCl3·6H2O content to 1.5 mM, the time required for the complete MB degradation was the same as that of the sample with 1.0 mM content. Based on their combination of economy and degradation efficiency, the samples prepared with 1.0 mM content were selected for further characterization after pyrolysis at different temperatures. After pyrolysis at 400 °C, the degradation efficiency of the product was reduced to 55%, which was attributed to its low specific surface area, providing fewer reaction sites. However, when the temperature increased to 600 °C, the degradation efficiency remained almost constant, due to the higher crystallinity. To study the catalytic mechanism, Fig. 9b shows the degradation efficiency evaluated in comparative experiments. In the absence of H2O2, 1.0-FCS-500 only exhibited adsorption capacity. In contrast, in absence of 1.0-FCS-500, the MB solution remained stable upon adding H2O2. Moreover, the degradation rate of 1.0-FC-500 fluctuated around a constant value, likely due to the higher crystallinity and larger size of FeOx nanoparticles, leading to fewer and less active Fe ions exposed on the surface.19,21 Fig. 9c shows the first-order kinetic model for MB degradation under different conditions. The MB degradation rate constants of 1.0-FCS-500 and 1.0-FC-500 were 0.11507 ± 0.01396 and 0.00127 ± 0.00017 min−1, respectively. Compared with other studies, 1.0-FCS-500 showed a superior MB degradation ability (see comparison in Table 2). Free radical scavenging experiments were employed to explore the radical species produced by degradation. In particular, TBA and BQ were used to scavenge hydroxyl radicals (·OH) and superoxide (O2˙−) radicals, respectively. Compared to the reaction without scavenger, the MB degradation efficiency was slightly reduced with the addition of BQ (Fig. 9d).31 In the presence of TBA, the MB degradation efficiency was significantly reduced, indicating that ·OH was the main active species for MB degradation.
Fig. 9 Removal efficiency of MB (a, b and d) and ln(C0/C) vs. reaction time plots (c) under different conditions. |
Catalyst | Catalyst dosage | H2O2 dosage | Organic species | Degradation time and rate | Reference | |
---|---|---|---|---|---|---|
1 | Fe2O3/TiO2-BC | 0.2 g L−1 | 2 mL (H2O2) | 20 mL, 50 mg L−1 MB | 60 min/100% | 32 |
2 | Mesoporous Fe2O3·SiO2 | 0.5 g L−1 | 12 mM (H2O2) | 100 mL, 50 mg L−1 tartrazine | 80 min/98.5% | 33 |
3 | MIL100(Fe)/GO | 0.5 g L−1 | 8 mM (H2O2) | 40 mL, 50 mg L−1 MO | 80 min/98% | 34 |
4 | Mesoporous Fe2O3–SiO2 | 2.0 g L−1 | 2 mL (H2O2) | 10 mL, 0.6 g L−1 MO | 20 min/98.5% | 35 |
5 | Fe2O3@mesoSiO2 | 0.5 g L−1 | 9.0 g L−1 (H2O2) | 50 mg L−1 MB | 120 min/99% | 36 |
6 | Fe2O3@mesoSiO2 | 0.5 g L−1 | 18 g L−1 (H2O2) | 50 mg L−1 MB | 400 min/90% | 37 |
7 | FeOx@GC-NBC | 0.06 g L−1 | 1 mM PDS | 2 mg L−1 BPA | 30 min/100% | 38 |
8 | FeOx@g-BC | 0.2 g L−1 | 0.5 mL (H2O2) | 100 mL, 20 mg L−1 TC | 15–60 min/100% | 39 |
9 | Fe3O4–Cs | 0.5 g L−1 | 10 mM H2O2 | 0.1 mM TC | 20 min/96.2% | 40 |
10 | FeOx/SiO2 | 10.0 g L−1 | 2 mL H2O2 | 50 mL, 1 g L−1 MB | 72 h/99.94% | 41 |
11 | 1.0-FCS-500 | 0.15 g L−1 | 60 μL (H2O2) | 100 mL, 37.3 mg L−1 MB | 30 min/100% | This work |
The stability and reusability of 1.0-FCS-500 were investigated by recycling reactions under the same conditions (Fig. 10a). We found that the degradation rate of 1.0-FCS-500 only decreased from 95.16% to 92.07% after two cycles, mainly attributed to the loss of small-sized iron ions under acidic conditions. In the third cycle, the MB degradation rate was only 78.71%, but the iron ion concentration was 0.85 mg mL−1, which was lower than that of the two previous cycles. The second reason could be that there are fewer activation sites, due to the coverage area of the intermediate products. The Fe 2p XPS spectrum of 1.0-FCS-500 after three cycles is shown in Fig. 10b. The Fe 2p3/2 and Fe 2p1/2 peaks were located at 711.9 and 725.1 eV, respectively; these values were consistent with the binding energies of the fresh sample. According to the fitting results, the atomic ratio of Fe(III) increased from 45.91% to 63.76%, indicating that the surface Fe(II) species were only slightly oxidized.42 In conclusion, the 1.0-FCS-500 catalyst possessed good stability and recyclability.
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