Jacob K.
Kenny
ab,
David G.
Brandner
b,
Sasha R.
Neefe
b,
William E.
Michener
b,
Yuriy
Román-Leshkov
c,
Gregg T.
Beckham
*b and
J. Will
Medlin
*a
aDepartment of Chemical and Biological Engineering, University of Colorado Boulder, Boulder 80303, CO, USA. E-mail: will.medlin@colorado.edu
bRenewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, 15013 Denver W Pkwy, Golden, CO 80401, USA. E-mail: gregg.beckham@nrel.gov
cDepartment of Chemical Engineering, Massachusetts Institute of Technology, 25 Ames Street, Cambridge, MA 02139, USA
First published on 16th August 2022
Hydrogen-free reductive catalytic fractionation (RCF) is a promising method to extract and depolymerize lignin from native biomass without the use of external hydrogen gas. Here, we show that Pt/C and Pd/C achieve comparable monomer yields regardless of hydrogen pressure, whereas Ru/C and Ni/C show lower yields under H2-free conditions. Ru/C and Ni/C primarily perform hydrodeoxygenation regardless of the hydrogen pressure, but Pt/C and Pd/C demonstrated the ability to form both ethyl products from dehydrogenation and propanol products through hydrogenation depending on the presence of external H2. Adding water to the solvent increased HDO selectivity to propyl products for both Pt/C and Pd/C. Monomer yields from poplar RCF showed similar trends in yield and selectivity to reactions with the model compound coniferyl alcohol, suggesting that H2-free RCF performance is dictated by the stabilization rate of reactive monomer intermediates.
In recent years, studies have revealed many of the crucial factors governing the extraction and stabilization phenomena. RCF reactions on whole biomass are governed both by the extent of lignin extraction and the rate of stabilization of reactive intermediates to monomers.10,14 Once in solution, lignin fragments are solvolytically depolymerized into smaller fragments that can be catalytically reduced to stable monomers.15 Polar-protic solvents such as methanol are usually used at high temperatures (up to 250 °C) to obtain high extents of extraction.7,8 The addition of water facilitates extraction at lower temperatures.9,12,16 Choice of substrate also has major implications for both monomer identity and overall yields, with hardwoods being more amenable to depolymerization and high monomer yields compared to softwoods and grasses.17,18
Investigations of the impact of catalyst identity have mainly focused on the selectivity to different product monomers, with comparably less emphasis on the rate of stabilization. Typically, Ru/C, Ni/C, and Rh/C are reported to form propyl substituted monomers through a combination of hydrodeoxygenation and hydrogenation,7,10,15,19 whereas Pd/C forms propanol substituted monomers.9,20,21 Catalyst dependent selectivity has been seen to change based on the other reaction conditions; Ru/C was shown to form mostly propanol products in a 1:1 butanol/water solvent.12 Similarly, embedding the catalytic Rh in porous hollow carbon spheres switched selectivity to favor propanol products.
Together, these advances have solidified RCF as an effective extraction and depolymerization method yielding a narrow slate of low molecular weight products. Nonetheless, recent techno-economic analysis from our group highlighted further developments that are needed to make RCF economically viable.22 One such recommendation was to employ a hydrogen-free (H2-free) RCF process (i.e. a process run without the addition of H2 gas), which enabled lower reactor operating pressure, in turn leading to an estimated 32% lower minimum RCF oil selling price, compared to a base case with methanol as a solvent and external H2 gas.22 Various H2-free RCF processes have been pursued to this end, and the pathway for utilizing alternative hydrogen donors appears to be dependent on the catalyst and solvent system. During extraction, multiple species can potentially serve as the source of hydrogen such as the alcohol solvent, hemicellulose, or even the lignin itself. Sels et al. reported high monomer yields for both Ru/C and Pd/C-catalyzed hydrogenolysis of birch in methanol at 250 °C regardless of whether the reaction was conducted in a N2 or H2 atmosphere.7 Solvent reforming was purported as the hydrogen source. Interestingly, ethyl substitued monomers formed from C–C bond hydrogenolysis predominated when Pd/C was used as a catalyst under H2-free conditions instead of propanol monomers as in reactions with H2. Hensen et al. achieved a monomer yield near the theoretical limit with a 2:1 water/methanol solvent during Pt/Al2O3-catalyzed RCF of birch, similarly citing methanol reforming as the hydrogen source. Interestingly, only a 22% monomer yield was reported when Pd/C was used under the same conditions.16 Samec et al. demonstrated that Pd/C has a perhaps unique ability to utilize formic acid generated from hemicellulose degradation as a hydrogen donor during RCF of birch in an ethanol/water solvent mixture.23–25 Alternatively, Rinaldi et al. reported that RANEY®-Ni stabilizes reactive monomers through transfer hydrogenation using isopropanol as the hydrogen donor.26,27 Another interesting approach, termed atmospheric-RCF (ARCF), was described by He and co-workers in which ethylene glycol and sulfuric acid were used at comparatively lower temperatures (185–195 °C). Acid concentration was optimized to give 25.2% monomer yield after 6 hours using Ru/C as a catalyst. Lower monomer yields (4.8–6.9%) were obtained when using Pd/C regardless of the presence of H2SO4.28 This process reduced reactor pressure to atmospheric, but the separation of RCF products from ethylene glycol is expected to be difficult.22
While these H2-free studies have demonstrated high monomer yields, there have been few direct comparisons between catalysts to benchmark the impact of catalyst choice on monomer yields in H2-free conditions. Excess catalyst loadings have often been used to achieve a high conversion of extracted lignin to monomers, making comparison between studies difficult. In situations where catalyst activity has been considered, the goal has be to find the required mass of catalyst for a given substrate loading.12 Catalyst choice therefore remains an open question for H2-free RCF processes. To that end, here we examine the impact of catalyst choice on monomer yields and selectivity in H2-free RCF.
(1) |
Fig. 1 (A) Monomer yields (stacked bars, left axis) and oil yields (black circles, right axis) for time course RCF reactions without H2 (left) and with 30 bar H2 (right) using a Ru/C catalyst (Table S2†). (B) Gas yields during H2-free time course reactions with Ru/C (Table S3†). (C) Monomer yields and oil yields (black cirlces, right axis) for H2-free reactions (left) and with 30 bar H2 (right) for each catalyst (Table S4†). (D) H2 gas yields for control reactions (no poplar, red bars) and H2-free RCF (grey bars) (Table S5†). RCF conditions: 2 g poplar, 100 mg catalyst (5 wt% metal), 30 mL MeOH, 225 °C, 3 hours. Control reaction conditions: 30 mL methanol, 100 mg catalyst, 3 hours. MP/pHBA is the summed yield of methyl paraben and p-hydroxy benzoic acid. The error bars represent the standard deviation of triplicate measurements. |
Reactions with 30 bar H2 achieved higher monomer yields than H2-free reactions at each time point, reaching 27.0 ± 0.3% after 6 hours compared to 18.6 ± 0.3% for H2-free reactions (Fig. 1A). The lower monomer yield is a result of a lower rate of stabilization relative to condensation, indicating that adequate hydrogen is not available in the H2-free conditions with this catalyst and solvent system. By the first hour at reaction temperature, greater than 60% of the eventual delignification (as measured by oil yield) for both H2-free and 30 bar H2 reactions had occurred, yet only 1.3 ± 0.3 mmol of H2 was measured in the H2-free reactor headspace, showing that most of the extraction occurs in a low hydrogen environment. This is further evidenced by the lower yield of products with saturated propyl and propanol side chains under H2-free conditions.
Regardless of the hydrogen source, the disparity between reactions with hydrogen present and under H2-free conditions derives from the process of making hydrogen available on the surface of the catalyst. We hypothesized that other catalytic metals could be differentially active for H2-free RCF based on their hydrogen generation ability. Thus, batch reactions were performed with Ni/C, Pd/C, and Pt/C (all catalysts are 5 wt% metal loading) with and without 30 bar H2 for 3 hours (Fig. 1C).
With H2 loaded, Pt/C and Pd/C achieved the highest yields of 28 ± 2% and 30 ± 1%, respectively. Monomer yields for Ru/C and Ni/C were 23.0 ± 0.8 and 19.9 ± 0.5, and still produced unsaturated products at a selectivity of 30 ± 2% and 33.5 ± 0.5% respectively, presumably due to the low catalyst loadings. Ru/C and Ni/C formed primarily propenyl and propyl products, while Pd/C formed propanol products, as observed previously.7 Pt/C formed similar amounts of propyl and propanol products. pHBA, methyl paraben, and phenol were measured in similar amounts for all 3 hour reactions regardless of H2 pressure, suggesting that the pathways from pHBA are not substantially dependent on the presence of external hydrogen at high extents of conversion.
Without external H2 loaded, Pd/C and Pt/C retained high monomer yields, suggesting that monomer yields are limited by the rate of extraction rather than hydrogenolysis under these conditions. When Ni/C was used under H2-free conditions, monomer yields decreased to 6.0 ± 0.1%, indicating that Ni/C was unable to produce sufficient hydrogen for stabilization.18
It was expected that if the hydrogen donor was the methanol solvent, then the respective methanol reforming rates of the catalysts examined here would trend with monomer yield. However, in batch control experiments with methanol and catalyst (without poplar biomass), Ru/C and Ni/C produced the most hydrogen (Fig. 1D). Hydrogen yields during RCF were lower compared to control reactions, with only Pt/C achieving a similar H2 yield (Fig. 1D). This demonstrates the inhibitory role that the presence of the poplar has on the methanol reforming pathway. The higher monomer yields for Pd compared to Ru, despite the greater H2 production of Ru, indicates that H2-free monomer production depends on more than just reforming ability. The availability of routes involving ethyl products on Pd catalysts may be critical, as discussed in more detail below. Given that hemicellulose extraction is low in pure methanol,9 it is still likely that methanol is the predominant hydrogen donor. However, recent studies reported even the lignin itself to be the hydrogen donor,32,33 and the mechanism of H2-free activity remains unclear. Considering these results, it seems that complete reforming to H2 gas may be unnecessary, and it could be advantageous to limit the amount of excess reforming to minimize solvent loss.
Comparing monomer selectivity among the catalysts, Ru/C and Ni/C primarily performed hydrodeoxygenation (HDO) to form propenyl/propyl products, and the presence of external H2 only increased the rate of formation of these products. Conversely, the absence of external H2 gas changed the route of stabilization for Pd/C and Pt/C; namely, H2-free reactions formed ethyl products with selectivities of 48 ± 3% for Pd/C and 14.8 ± 0.2% for Pt/C (Fig. S4†). Running Pd/C reactions with higher catalyst loadings did not change the selectivity to ethyl products, and only slightly increased yields of propanol relative to propyl side chains potentially due to the increased H2 available from additional MeOH reforming (Fig. S5†). Previous authors proposed that without hydrogen coverage, Pd/C could prompt dehydrogenation followed by decarbonylation to form ethyl products.7 Interestingly, the use of Pd/C during H2-free reactions also exhibited higher selectivity to propyl products than propanol. The change in selectivity during H2-free reactions indicates that the pathway to form propanol side chains is enhanced by excess hydrogen. These results are in line with previous RCF reports in which higher H2 pressures (5–10 bar H2) were shown to change selectivity from propyl to propanol products.12 Overall, we conclude that the stabilization pathway over Pd/C and Pt/C, particularly that to form propanol products, exhibits a higher sensitivity to hydrogen pressure and potentially hydrogen coverage on the catalyst surface compared to Ru/C and Ni/C.
RCF selectivity is thought to be governed mainly by the catalytic metal,6 with additional effects from the support.34 However, a recent report demonstrated that other process conditions such as hydrogen pressure or solvent changed selectivity of Ru/C catalyzed RCF from expected propyl monomers to propanol monomers. To test the impact of water content on product selectivity, we ran RCF reactions with 25 and 50 volume percent water for the best performing catalysts, Pd/C and Pt/C (Fig. 2). When the water content of the reactions with Pt/C was increased to 25%, almost complete hydrogenation of propenyl side chains was measured (<0.5% propenyl products). A similar effect was reported by Hensen et al. in the H2-free RCF of birch with Pt/Al2O3 catalyst, except an even higher water content (approximately 50 vol%) was needed to fully saturate the side chains, which may be due to the different support as Al2O3 was found to be unstable under RCF conditions. When reactions were run at 50 vol% water in our studies, the monomer yield decreased, accompanied by the reappearance of unsaturated products such as propenyl syringol, contrasting with the near theoretical yields reported by Hensen, This is perhaps indicative of the impact of the different feedstock (birch versus poplar). Interestingly, when Pd/C was used in H2-free reactions with water, selectivity to ethyl products decreased with increasing water content, and propyl products were formed instead. However, the addition of water led to a monotonic decrease in monomer yield, reaching a yield of lignin derived products (omitting phenol and p-HBA) of 17.1 ± 0.3% for reactions with 50 vol% H2O, compared to 24.4 ± 0.3% in pure methanol. Water has been observed in previous studies to significantly affect the rate or selectivity of hydrogenation reactions; for example, water can decrease the magnitude of the enthalpy of adsorption of organic reactants35 or provide new pathways for hydrogen/proton transfer.36,37
Fig. 2 Lignin product monomer yields and oil yields (black circles, right axis) from H2-free RCF reactions with water/methanol solvent mixtures. Table S11.† Conditions: 2 g poplar, 100 mg catalyst, 3 hours, 225 °C. Percentages are volume percentages of water in the solvent mixture. The error bars represent the standard deviation of triplicate measurements. |
Fig. 3 Monomer product yields for model compound reactions with (A) coniferyl alcohol and (B) guaiacylglycerol-beta-guaiacyl ether (GGE) under H2-free conditions (left) and with 30 bar H2 (right). Note: for clarity, the bar for coniferyl alcohol is not shown in A. Conditions: 60 mg substrate, 20 mg catalyst, 30 mL methanol, 1 hour at 225 °C. Error bars are the standard deviation of triplicate measurements. Numerical data are provided in Tables S6–S9.† |
Blank reactions of GGE without catalyst achieved 92 ± 6% conversion and a 29 ± 3% yield of coniferyl alcohol, confirming that the cleavage of the ether bond occurs readily in solution. Guaiacol yields were consistently lower than GGE conversion, suggesting that guaiacol may either be consumed in condensation pathways, or that GGE can condense before C–O bond cleavage to liberate guaiacol. Monomer yield trends for reactions with GGE differed from results obtained with poplar. When Pd/C was used under H2-free conditions, previously unreported products acetovanillone and 1-propanone, 1-(4-hydroxy-3-methoxyphenyl) were formed at 24 ± 3 and 10 ± 5% yield respectively. Reactions starting from these ketone products under identical conditions showed low conversion (<10%) to other conventional RCF products, ruling them out as intermediates. While GGE is not completely representative of lignin during RCF, the lack of ketone products during poplar RCF supports the mechanism proposed above, where dimers or oligomers with β-O-4 linkages are cleaved in solution to yield reactive intermediates that then undergo reductive stabilization or condensation.
Coniferyl alcohol reactions under H2-free conditions showed good agreement compared to poplar RCF, with Pd/C and Pt/C achieving higher product yields than Ru/C and Ni/C. RCF typically forms propyl or propanol substituted products through hydrodeoxygenation and/or double bond hydrogenation. However, Pd/C, and to a lesser extent Pt/C, can form ethyl products from coniferyl alcohol under H2-free conditions, in line with this work and earlier reports.7 Through studies of simpler alcohols, Barteau and co-workers concluded that metals such as Pd, Pt, and Ni induce C–C scission through dehydrogenation to an acyl intermediate.40,41 To test this proposed mechanistic pathway, we used coniferyl aldehyde as a starting material in model compound experiments that mirror the RCF experimental conditions (Fig. S6†). The use of Pd/C and Pt/C in an H2-free context resulted in the formation of ethyl guaiacol in 79 ± 2% and 50 ± 4% yield, respectively, indicating that dehydrogenation followed by decarbonylation is a possible reaction step to form ethyl products. Conversely, the use of Ru/C and Ni/C in the same conditions exhibited ethyl guaiacol yields of 12 ± 5% and 4 ± 2%, respectively, which is higher than yields for reactions starting from coniferyl alcohol (<1%). This confirms that Ru/C and Ni/C do not dehydrogenate coniferyl alcohol to a large extent, and instead mainly perform HDO (Scheme 1).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2re00275b |
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