Gue Seon
Lee
a,
Hyo Won
Lee
a,
Hyun Sub
Lee
a,
Taeyang
Do
a,
Jean-Louis
Do
b,
Jeewoo
Lim
c,
Gregory I.
Peterson
*d,
Tomislav
Friščić
*b and
Jeung Gon
Kim
*ae
aDepartment of Chemistry and Research Institute of Physics and Chemistry, Jeonbuk National University, Jeonju, 54896, Republic of Korea. E-mail: jeunggonkim@jbnu.ac.kr
bDepartment of Chemistry, McGill University, 801 Sherbrooke Street West, H3A0B8 Montreal, Canada. E-mail: tomislav.friscic@mcgill.ca
cDepartment of Chemistry and Research Institute for Basic Science, Kyung Hee University, Seoul 02447, Republic of Korea
dDepartment of Chemistry, Inchon National University, Incheon, 22012, Republic of Korea. E-mail: gpeterson@inu.ac.kr
eInstitute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Jeonbuk, 55324, Republic of Korea
First published on 7th September 2022
Ruthenium-alkylidene initiated ring-opening metathesis polymerization has been realized under solid-state conditions by employing a mechanochemical ball milling method. This method promotes greenness and broadens the scope to include mechano-exclusive products. The carbene- and pyridine-based Grubbs 3rd-generation complex outperformed other catalysts and maintained similar mechanistic features of solution-phase reactions. High-speed ball milling provides sufficient mixing and energy to the solid reaction mixture, which is composed of an initiator and monomers, to minimize or eliminate the use of solvents. Therefore, the solubility and miscibility of monomers and Ru-initiators are not limiting factors in solid-state ball milling. A wide variety of solid monomers, including ionomers, fluorous monomers, and macromonomers, were successfully polymerized under ball milling conditions. Importantly, direct copolymerization of immiscible (ionic/hydrophobic) monomers exemplifies the synthesis of mechano-exclusive polymers that are difficult to make using traditional solution procedures. Finally, the addition of a small amount of a liquid additive (i.e., liquid-assisted grinding) minimized chain-degradation, enabling high-molecular-weight polymer synthesis.
Mechanochemical synthesis employs chemical transformations induced by mechanical force.3 Efficient mixing and energy delivery using mechanical methods, such as ball milling, have many merits including solvent-free conditions, less energy input, enhanced reactivity, and unique products.4 Over the years, mechanochemical syntheses have been successfully established in many areas of chemical synthesis.5 Mechanochemical polymerization has a long history as well.6 The first report was the free radical polymerization of vinyl monomers with ball milling by Kargin in 1959.7 Other critical studies include those by Oprea in the 1970s and by Kuzuya in the 1990s.8 In the 21st century, green chemistry has become an important topic, and sustainable mechanochemical polymerization has recently received increasing attention.6 Direct ball milling of reactive monomers has enabled step-growth polymerizations that have produced poly(phenylene vinylene)s, polyphenylenes, polyazomethines, polyurethanes, and polyimides.9 Mechanochemical chain-growth polymerizations have also been developed, for example, ring-opening polymerizations of lactide and trimethylene carbonate and anion-initiated vinyl polymerization and atom transfer radical polymerization of 2-vinyl naphthalene.10 These examples have demonstrated that the general merits of mechanochemical synthesis remain valid when applied to polymerizations. However, research on mechanochemical polymer synthesis is still in its infancy compared to solution-phase polymerizations. The scope of the reported examples is limited, and the feasibility of many common polymerization techniques under mechanochemical conditions is obscure. Thus, the synthesis of polymers only obtainable by mechanochemical means (i.e., mechano-exclusive polymers) is rarely explored.
Recently, Friščić and coworkers reported that Ru-alkylidene catalysts are active under ball milling conditions for ring-closing and cross-metathesis reactions.11 Our team envisioned that these catalysts might also be active for the ring-opening reactions required in ROMP. The combination of ROMP and mechanochemistry would improve the greenness of the polymerization and unlock the polymerizations of immiscible monomers, leading to new classes of polymers. Herein, we describe the development and scope of mechanochemical ROMP (Mech-ROMP) (Fig. 1).
Entry | [Ru] | Conv.c (%) | M n (kg mol−1) | Đ | E/Zc |
---|---|---|---|---|---|
a Average values from two experiments. b Reaction condition: 1a (50 mg) and [Ru] = 1 mol% in a 10 mL zirconia jar containing three zirconia balls (8 mm diameter), followed by 30 Hz vibration for 30 min. c Determined using 1H NMR spectroscopy. Conv. (%) = a portion of polymeric alkenes of total alkenes. d Determined using size exclusion chromatography (SEC) with polystyrene (PS) standards in tetrahydrofuran (THF) at 40 °C. | |||||
1 | G1 | 23 | 6.4 | 1.29 | 76/24 |
2 | G2 | 98 | 14.1 | 1.69 | 57/43 |
3 | G3 | 97 | 14.5 | 1.53 | 57/43 |
4 | HG | 98 | 21.3 | 2.12 | 57/43 |
The general reactivity trends observed in the solution-phase polymerization reaction were maintained in the solid-state ball milling ROMP.12 Phosphine-based initiator G1 exhibited the slowest rate (23% monomer conversion) after 30 min (entry 1), producing the corresponding polymer with a number-average molecular weight (Mn) of 6.4 kg mol−1. G1 was inactive in the cross-metathesis reaction in Friščić’s experiments, which is not the case for ROMP.11 Highly reactive Ru–NHC species (G2, G3, and HG2) exhibit >90% conversion and high molecular weight (entries 2–4). G3 with fast-dissociating pyridine ligands showed the narrowest dispersity (Đ = 1.53, entry 2) compared to G2 (Đ = 1.69, entry 3) and HG2 (Đ = 2.12, entry 4). HG2 exhibited a higher Mn than G2 and G3 due to slow initiation and fast propagation. The trans and cis ratios of the product polymers were comparable to those observed in their corresponding solution-phase polymerization reactions.13 Ru-phosphine G1 preferably produces the (E)-isomer (E/Z = 76/24, entry 1), and the Ru–NHC initiators (G2, G3, and HG2) exhibited near-equivalent E/Z selectivity (E/Z = 57/43, entries 2–4). These results support that mech-ROMP proceeds via a mechanism similar to that observed in the solution-phase ROMP.
Next, ball milling parameters were investigated (Table 2). Considering that long polymer chains would undergo chain degradation under mechanochemical ball milling conditions,14 [M]/[G3] = 200 conditions were used to evaluate both the polymerization and competing chain degradation. Changing the number of milling balls was not a regulating factor (entries 1–3). Ball milling with one 8 mm ball converted 87% of monomer 1a to the polymer (entry 1). Three and five 8 mm balls resulted in 90 and 93% conversion, respectively (entries 2 and 3). Similar molecular weights were obtained regardless of the number of milling balls used (Mn = 24.1 kg mol−1, 22.6 kg mol−1, and 23.0 kg mol−1, respectively). However, variations in the ball size presented a pronounced effect on the polymerization. Changing to a heavier 10 mm ball resulted in the full consumption of the monomer (entry 4), whereas the use of 5 mm balls (×12) only gave a 16% turnover (entry 5), and 3 mm balls (×20) showed almost no conversion (entry 6). As seen in ring-opening lactide polymerization,10a the importance of the collision energy on the reaction efficiency was again confirmed in Ru-ROMP. However, high-energy ball milling enhanced the degree of chain degradation. Specifically, the experiment using a 10 mm ball produced a polymer product with a lower Mn, despite high monomer conversion, than that obtained under 8 mm ball conditions (16.5 vs. 24.1 kg mol−1, respectively). This observation is consistent with Choi and Peterson's results of decreasing degradation kinetics as the ball size decreases.14a The effect of the vibration frequency was evaluated (entry 7). A slower vibration (20 Hz) provided poor mixing and low-energy delivery, resulting in a low conversion (16%). These results also rule out the possibility of significant background polymerization not induced by ball milling.
Entry | Balls | Conv.c (%) | M n (kg mol−1) | Đ |
---|---|---|---|---|
a Average values from two experiments. b Reaction conditions: 1a (50 mg) and G3 in a 10 mL zirconia jar, followed by 30 Hz vibration for 30 min. c Determined using 1H NMR spectroscopy. Conv. (%) = a portion of polymeric alkenes of total alkenes. d Determined using SEC with PS standards in THF at 40 °C. | ||||
1 | 8 mm × 1 | 87 | 24.1 | 1.64 |
2 | 8 mm × 3 | 90 | 22.6 | 1.67 |
3 | 8 mm × 5 | 93 | 23.0 | 1.65 |
4 | 10 mm × 1 | 98 | 16.5 | 1.65 |
5 | 5 mm × 12 | 16 | N/A | N/A |
6 | 3 mm × 20 | <5 | N/A | N/A |
7 | 8 mm × 3 (20 Hz) | 20 | N/A | N/A |
The temperature variation in each reaction was monitored to determine the reaction phase. The ball milling equipment was placed in an isotherm container at 30 °C, which is the initial reaction temperature. At the end of the reaction, the temperature of the reaction mixture was measured using an IR thermometer and was found to have increased to 45–50 °C; these temperature were much lower than the melting point of monomer 1a (104 °C) and the glass transition temperature (Tg) of its resulting polymer (116 °C). The reaction mixtures at low, medium and high conversions did not exhibit any eutectic state. These observations indicate that the polymerization proceeds in the solid-state.
Entry | Monomer | [M]/[G3] | LAG | Conv.c (%) | M n (kg mol−1) | Đ |
---|---|---|---|---|---|---|
a Average values from two experiments. b Reaction conditions: monomer 1a (50 mg), G3, and liquid (20 μL) in a 10 mL zirconia jar containing three zirconia balls (8 mm diameter), followed by 30 Hz vibration for 30 min. c Determined using 1H NMR spectroscopy. Conv. (%) = a portion of polymeric alkenes of total alkenes. d Determined using SEC with PS standards in THF at 40 °C. e Determined using SEC with PS standards in DMF at 40 °C. f Products did not elude the column. g Determined using SEC with poly(ethylene oxide) (PEO) standards in H2O at 40 °C. h Milling time = 60 min. i 1j (57 μL) and G3 in a 10 mL Teflon jar containing three zirconia balls (8 mm diameter). | ||||||
1 | 100 | None | 97 | 14.5d | 1.53d | |
2 | 100 | None | 98 | 69.9e | 1.73e | |
3 | 100 | None | 91 | 18.2d | 1.54d | |
4 | 100 | None | 98 | N/Af | N/Af | |
5 | 100 | None | 86 | 5.4g | 1.13g | |
H2O (η = 0.4) | 99 | 24.7g | 1.36g | |||
6h | 100 | None | 9 | 4.7g | 1.03g | |
H2O (η = 0.4) | 54 | 44.7g | 1.41g | |||
DMF (η = 0.4) | 99 | 57.5g | 1.32g | |||
7 | 50 | THF/HFEd (1:1) (η = 0.4) | 99 | N/Af | N/Af | |
8h | 100 | THF (η = 0.4) | 97d | 97.3d | 1.29d | |
9h | 50 | THF (η = 0.4) | 93e | 72.4e | 1.25e | |
10i | 100 | None | 99 | 26.3d | 2.48d |
Next, the polymerizations of ionic monomers were investigated (entries 5 and 6). Several ROMP examples of ionic monomers in aqueous media have been previously reported.15 However, modification of the Ru initiator with highly polar pendants was required to make it soluble in water. Mech-ROMP of ionic monomers 1e and 1f without a liquid additive resulted in diminished conversions (86 and 9%, respectively) and low molecular weight products (Mn = 5.4 and 4.7 kg mol−1, respectively). In our previous lactide polymerization study, liquid-assisted grinding (LAG, in which a small amount of liquid is added) facilitated the polymerization and retarded polymer chain scission under ball-milling.10,16 For the Mech-ROMP with the liquid additives of 1e and 1f, LAG exhibited positive effects. The unmodified G3 initiator gave excellent efficiency (99% monomer conversion) in polymerizing ionic monomers 1e and 1f with high molecular weights (Mn = 24.7 and 57.5 kg mol−1, respectively) and narrow dispersity values (Đ = 1.36 and 1.32, respectively) with water or dimethylformamide (DMF) assisted grinding (η = 0.4 μL mg−1).16
The production of a fluorous polymer was also achieved (entry 7).17 The LAG of 1g and G3 with a 1:1 mixture of THF and C4F7OCH3 (HFE) (η = 0.4 μL mg−1) provided sufficient mixing, and the corresponding fluorous-polymer was obtained quantitatively. Another interesting class of monomers, norbornenyl-terminated macromolecules (NB-MM), could also be polymerized (entries 8 and 9) with Mech-ROMP, giving bottlebrush polymers.18 The excellent catalytic efficiency of G3 in the grafting-through polymerization of NB-MM was sustained under solid-state conditions. Representative norbornene-terminated poly(lactic acid) (1h) and poly(ethylene glycol) (1i) macromonomers were efficiently polymerized using THF-LAG (η = 0.4 μL mg−1). Cyclooctadienen (1j) is a class of ROMP monomer for highly regulated polybutadiene synthesis. Mech-ROMP of 1j was also successful (entry 10). The fast second metathesis reaction under highly concentrated conditions resulted in predominantly trans poly(cyclooctadiene) (Mn = 26.3 kg mol−1, 92% trans) and a broad dispersity (Đ = 2.48).
Copolymers composed of neutral and ionic monomers are found in many applications.19 However, the orthogonal solubility of monomers leads to a lack of common solvents, which has challenged their polymerization in a one-pot process. Related polymers have been prepared using multi-step polymerizations or post-polymerization modifications.20 For the case of Ru-based ROMP, the compatibility of the Ru-initiator with monomers is also a concern. As previously stated, polymerization in a hydrophilic system necessitated Ru-initiator modification, such as adding a polar unit to a ligand.15 However, these initiators are not compatible with hydrophobic monomers and vice versa. Several recent studies have shown that immiscibility in solution is not a problem under ball milling settings.21 For example, solvent-free direct ball milling was used for post-polymerization modification of hydrophobic polymers and ionic reagents21a or ionic polymers and hydrophobic reagents.21b Bielawski also showcased the atom transfer radical polymerization of incompatible monomers in the solid-state.10f Thus, we envisioned that mech-ROMP would copolymerize monomers of orthogonal solubility with one initiator. Table 3 shows that regardless of the polarity of the monomers, mechanochemical ball milling with G3 resulted in high conversion. Subsequently, their copolymerizations were investigated. In ball milling, the hydrophobic monomer 1a and the ionic monomer 1e were polymerized, resulting in copolymers with varying compositions (Table 4). After each reaction, an aliquot was transferred to quantify the amount of unreacted monomers. All reactions exhibited good conversion of both 1a and 1e, and LAG was necessary for highly efficient copolymerizations.
Entry | n:m (mol ratio) | LAG | Time (min) | Conv.c (1a/1e) | M n (kg mol−1) | Đ | T g (°C) |
---|---|---|---|---|---|---|---|
a Average values from two experiments. b Reaction conditions: 1a + 1e (50 mg), G3 (1.0 mol%), and LAG liquid (20 μL) in a 10 mL zirconia jar containing three zirconia balls (8 mm diameter), followed by 30 Hz vibration. c Determined using 1H NMR spectroscopy. Conv. (%) = a portion of polymeric alkenes of total alkenes. d Determined using SEC with PS standards in THF at 40 °C. e Determined using SEC with PEO standards in H2O at 40 °C. | |||||||
Poly-1a | 1:0 | 116 | |||||
1 | 10:1 | THF (18.2 μL) + H2O (1.8 μL) | 30 | 96%/99% | 14.2d | 1.38d | 137 |
2 | 4:1 | THF (16 μL) + H2O (4 μL) | 30 | 99%/99% | 14.0d | 1.36d | 143 |
3 | 2:1 | THF (13.3 μL) + H2O (6.7 μL) | 30 | 99%/99% | 15.5d | 1.30d | 154 |
4 | 1:2 | THF (6.7 μL) + H2O (13.3 μL) | 30 | 99%/99% | 14.2e | 1.39e | 153 |
5 | 1:4 | THF (4 μL) + H2O (16 μL) | 30 | 99%/99% | 17.4e | 1.40e | 156 |
6 | 1:10 | THF (1.8 μL) + H2O (18.2 μL) | 30 | 99%/99% | 18.1e | 1.40e | 161 |
Poly-1e | 0:1 | 170 |
The solubility of the resulting copolymers was dictated by the major component. Hydrophobic polymers were produced in entries 1–3, and hydrophilic polymers in entries 4–6. Only signals from the major components were observed in the 1H-NMR spectra (Fig. S4 and S5†). However, the coexistence of two repeat units was established by IR spectroscopy (Fig. S3†). The peak corresponding to SO (1034 cm−1) in 1e and the peaks corresponding to C–N (1165 cm−1) and CO (1697 cm−1) in 1a were observed for all copolymers. The measured Tg values of each copolymer also supported copolymer formation. Differential scanning calorimeter (DSC) traces exhibited a single glass transition. The Tg values changed gradually from 116 °C (poly-1a) to 170 °C (poly-1e) with increasing 1e composition (Fig. S6†). These observations excluded the formation of mixtures of poly-1a and poly-1e or block-like structures, which would give rise to two separate glass transitions. Finally, we attempted to dissolve both monomers at various molar ratios in a large volume of THF/water mixtures (targeting [M] = 0.5 M) to pursue the possibility of solution copolymerizations (Fig. S15†). However, full monomer solubilization was not observed in any case, implying that statistical copolymerization in the solution state was not possible.
LAG was examined to alleviate the chain degradation process (Table 5 and Fig. 3). Previously, we observed that the addition of a very small portion of liquid could reduce the chain degradation process.10a,b The uniform distribution of small molecules in the polymer matrix was expected to lubricate the polymer chains or dissipate the impact energy. Therefore, 20 μL of the selected liquid (η = 0.4 μLmg−1) was added to the mixture consisting of monomer 1a (50 mg) and G3 (0.5 mol%). We chose a group of solvents conventionally used in Ru-ROMP for our LAG experiments (entries 2–4) and compared them with their corresponding neat grinding (entry 1) and solution-phase reactions (in DCE, entry 5). Toluene did not effectively improve the Mn (entry 2). THF resulted in a marginal increase of 3.1 kg mol−1 in the Mn and an improvement of 6.9 kg mol−1 in the Mw (entry 3). Interestingly, 1,2-dichloroethane (DCE) exhibited a substantial effect (entry 4) with an ∼10 kg mol−1 increase in the Mn and a significant narrowing of the dispersity (Đ = 1.35). To gain more details on the LAG effect, we compared the shape of the SEC traces obtained for selected polymer products (Fig. 3). The addition of toluene gave similar Mn and Mw to the neat grinding reaction (entry 1, blue line in Fig. 3). However, the peak molecular weight (Mp) of the toluene LAG polymerization product (46.6 kg mol−1, red line in Fig. 3) was 12.9 kg mol−1 higher than that obtained using neat grinding (33.7 kg mol−1, blue line in Fig. 3) and close to the Mp of the solution-phase reaction (51.4 kg mol−1, green line in Fig. 3). Thus, LAG with toluene efficiently protects the polymer chains from mechanical forces. The increased small Mw portion, which was probably due to the slow initiation, accounts for the low Mn. In the case of THF (entry 3), the Mp shifts to a higher value when compared to the solution-phase reactions. Chain protection and rapid initiation were simultaneously achieved when DCE was added (dashed line in Fig. 3). It is feasible that a small amount of a liquid could promote a highly concentrated solution polymerization, with no need for milling.23 To rule out this possibility and deduce the apparent LAG additive effect, the reaction mixture of entry 4 was placed in a V-shape vial, and magnetic stirring was applied (Fig. S17†). After 30 min, no polymer was detected by 1H-NMR. Therefore, mechanochemical ball-milling was necessary to promote the polymerization, and LAG helped both material dispersion and chain protection. The use of LAG also enabled the synthesis of high-molecular-weight polymers. A gradual increase in the molecular weight of poly-1a was observed with increasing [1a]/[G3] using G3 and DCE (20 μL) (Table S9† and Fig. 4). At [1a]/[G3] = 100, 200 and 300, polymers with Mn = 15.2 ± 0.9 kg mol−1 (Đ = 1.54 ± 0.01), Mn = 31.7 ± 1.8 kg mol−1 (Đ = 1.43 ± 0.11) and Mn = 53.1 ± 2.1 kg mol−1 (Đ = 1.13 ± 0.04) were obtained.
Entry | Liquid | Conv.c (%) | M n (kg mol−1) | M w (kg mol−1) | M p (kg mol−1) | Đ |
---|---|---|---|---|---|---|
a Average values from two experiments. b Reaction conditions: 1a (50 mg), G3, and liquid (20 μL) in a 10 mL zirconia jar containing three zirconia balls (8 mm diameter), followed by 30 Hz vibration for 30 min. c Determined using 1H NMR spectroscopy. Conv. (%) = a portion of polymeric alkenes of total alkenes. d Determined using SEC with PS standards in THF at 40 °C. e Reactions were performed using 0.4 mL of solvent ([M] = 0.5 M) for 30 min. f Reaction was proceeded in 20 μL DCE solvent in a V-shaped vial with magnetic stirring. | ||||||
1 | None | 90 | 22.6 | 37.7 | 33.7 | 1.67 |
2 | Toluene | 99 | 23.1 | 38.9 | 46.7 | 1.71 |
3 | THF | 96 | 25.7 | 44.6 | 55.7 | 1.74 |
4 | DCE | 99 | 32.3 | 43.4 | 46.1 | 1.35 |
5e | DCE (solution) | 99 | 40.4 | 48.1 | 51.4 | 1.19 |
6f | DCE (20 μL) mechanical stirring | < 1 | — | — | — | — |
Fig. 3 SEC traces obtained for selected polymers from Table 5. |
Fig. 4 SEC traces of [1a]/[G3] = 100, 200, and 300. [1a (50 mg), G3, and DCE (20 μL) in a 10 mL zirconia jar, three 8 mm zirconia balls, and 30 Hz vibration for 30 min]. |
Footnote |
† Electronic supplementary information (ESI) available. See https://doi.org/10.1039/d2sc02536a |
This journal is © The Royal Society of Chemistry 2022 |