Fatemeh
Niknam
a,
Alina
Denk
b,
Antonio
Buonerba
a,
Bernhard
Rieger
b,
Alfonso
Grassi
a and
Carmine
Capacchione
*a
aDipartimento di Chimica e Biologia “Adolfo Zambelli”, Università degli Studi di Salerno, Via Giovanni Paolo II, 84084 Fisciano, SA, Italy. E-mail: ccapacchione@unisa.it
bWACKER-Lehrstuhl für Makromolekulare Chemie, Zentralinstitut für Katalyseforschung (CRC), Technische Universitat München, Lichtenbergstraße 4, 85747 Garching, Germany
First published on 11th July 2023
In this study, a new family of dinuclear chromium complexes (1–3) containing bis-thioether-diphenolate ligands has been introduced for the binary copolymerization of carbon dioxide and epoxides and ternary copolymerization of the latter with phthalic anhydride. Complex 1 (0.1 mol%) in combination with (bis(triphenylphosphine)iminium chloride) (PPNCl, 0.5 mol) at 45 °C and 20 bar of CO2 showed high regioselective copolymerization to polypropylene carbonate (PPC) with conversion (up to 91%) and selectivity (up to 95%). The data presented in this work have consistently shown that complex 1 displayed higher catalytic activity in copolymerizing epoxides with CO2 than complexes 2, 3, and the analogous mononuclear 4. At the same time, complex 1 showed good catalytic properties in the terpolymerization of epoxides/CO2/phthalic anhydride among the tested complexes 2 and 4. In the case of cyclohexene oxide and vinylcyclohexene oxide, a selectivity of more than 99% towards polycyclohexene carbonate (PCHC) and polyvinylcyclohexene carbonate (PVCHC) with a TOF as high as 41 h−1 in the poly(ester-block-carbonate) was observed. Notably, a conversion higher than 99% towards the polyester block was also observed for all the studied epoxides. A bimetallic intramolecular cooperative mechanism was proposed for the copolymerization of propylene oxide and CO2 based on the first-order dependence with respect to complex 1 by the kinetic investigations.
In this scenario, aliphatic polyesters5–8 and polycarbonates9–12 have attracted much attention due to the possibility of being hydrolyzed at their end of life and being built up from renewable resources starting from cyclic esters, cyclic anhydrides, and epoxides derived from biomass and using CO2 as a building block.13–16 As a matter of fact, the ring-opening copolymerization (ROCOP) of the epoxides can be performed either with CO2, giving the corresponding polycarbonates, or with cyclic anhydrides, which gives polyester chains.17,18
More recently, attention has shifted to the terpolymerization of epoxides with CO2 and cyclic anhydrides for the possibility of obtaining block copolymers with polycarbonate and polyester segments having different microstructural features and therefore offering a wider range of chemical and physical properties.19–21
In this field, dinuclear metal complexes have shown, in many cases, unique features in terms of activity and selectivity compared to their mononuclear counterparts.22–28 In particular, the work of the Williams research group using homodinuclear29 and heterodinuclear30,31 complexes supported by the Robson-type cyclic ligand has shown excellent behaviour in the terpolymerization of epoxides with CO2 and cyclic anhydrides. In all cases, the key to the good performance of these catalysts lies in the cooperativity between the two metal centres, which allows the lowering of the barriers of the coordination/insertion steps during the copolymerization process.
[OSSO]-type metal complexes have been widely used as catalysts in many polymerization reactions,32 and more tightly Fe(III)33–39 and Cr(III)40–42 complexes have a high potential for the copolymerization of various epoxides with CO2. Recently, we have also developed a Fe(III) dinuclear complex exhibiting good PO/CO2 coupling performances, with kinetic data showing the cooperativity of both metal centers in the catalytic process.43
Here we report on the synthesis of three new dinuclear Cr(III) complexes (1–3) based on the [OSSO]-type ligand framework and their behaviour in copolymerizing various epoxides with CO2 and their terpolymerization with phthalic anhydride.
The elemental analysis of the chromium compounds was in good agreement with obtaining of the desired products. Furthermore, complexes 1–3 were also characterized by MALDI-TOF spectrometry and FT-IR (see Fig. S7–S14 of ESI†).
In addition, the Evans method, which gives indirect access to the magnetic susceptibility of paramagnetic compounds in solution, confirmed the effective magnetic moments (μeff) for 1–3 in dichloromethane-d2 in the range between −10 and 25 °C. These values are higher than the calculated value for one isolated high spin (HS) Cr(III) centre (3.88 μB) and lower than the expected value for two isolated chromium-(III) HS nuclei (5.48 μB), suggesting an antiferromagnetic interaction between the two metal centres (see Fig. S15–S17 of ESI†), confirming the formation of dinuclear complexes stable in solution.42,44
Entrya | Co-cat/cat [molar ratio] | Co-cat | Conv.b [mol%] | PCb,c [mol%] | TOFd [h−1] | M w [kDa] | PDIe |
---|---|---|---|---|---|---|---|
a Reaction conditions: PO = 0.014 mol; PO/complex 1 molar ratio = 1000; reaction time = 24 h; temperature = 45 °C; p CO2 = 20 bar; co-catalyst (PPNCl (bis(triphenylphosphine)iminium chloride); TBAB = tetrabutylammonium bromide; TBAC = tetrabutylammonium chloride; TBAN3 = tetrabutylammonium azide; DMAP = 4-dimethylaminopyridine). b Determined by 1H NMR in CDCl3. c Selectivity as mole percentage of polycarbonate linkage to polycarbonate + cyclic carbonate units. d TOF = (molepoxide reacted)/(molcat × time). e Determined by gel permeation chromatography (GPC) with respect to polystyrene standards. | |||||||
1 | 0.25 | PPNCl | 80 | 90 | 33 | 10.0 | 1.3 |
2 | 0.50 | PPNCl | 91 | 95 | 38 | 12.9 | 1.4 |
3 | 1.00 | PPNCl | 93 | 93 | 39 | 12.5 | 1.6 |
4 | 0.50 | TBAC | 67 | 46 | 28 | 6.3 | 1.3 |
5 | 1.00 | TBAC | 87 | 93 | 36 | 8.1 | 1.2 |
6 | 0.50 | TBAB | 22 | 81 | 9 | — | — |
7 | 1.00 | TBAB | 42 | 3 | 18 | — | — |
8 | 0.50 | TBAN3 | 71 | 89 | 30 | 17.4 | 1.4 |
9 | 1.00 | TBAN3 | 75 | 55 | 31 | 6.9 | 1.2 |
10 | 0.50 | DMAP | 40 | 0 | 17 | — | — |
Initially, we conducted experiments to find the optimized conditions for copolymerizing propylene oxide (PO) with CO2. Concerning the co-catalysts, the combination of nucleophilicity, steric hindrance, and leaving ability play an essential role in the selectivity and activity of the catalytic system.45,46 As observed for the mononuclear chromium complex 4,40 the best catalytic activity and selectivity were obtained using PPNCl in a substoichiometric amount. TBAC, TBAB, and DMAP are less selective in producing polypropylene carbonate, and in particular, the use of DMAP results in the exclusive formation of propylene carbonate (entry 10, Table 1).
The optimized conditions to produce polypropylene carbonate were found for catalyst loading (0.1 mol%) with 0.5 mol of PPNCl at reaction temperature (45 °C) at 20 bar of CO2, reaching high conversion (up to 91%) and selectivity (up to 95%) to PPC with a TOF up to 38 h−1 (entry 2, Table 1). For comparison, mono- and dinuclear salphen-type chromium complexes TOFs were found to be 61 h−1 and 49 h−1, respectively toward formation of PPC under higher catalyst loading and CO2 pressure.26 As expected, higher temperature and lower catalyst loading resulted in the production of predominantly propylene carbonate (see Table S1 of ESI†).
With the optimized conditions in hand (0.1 mol% of complex, 0.5 mol of PPNCl, 45 °C, and 20 bar of CO2), we decided to compare, under the same reaction conditions, the catalytic activity of the complexes 1–3 and the mononuclear complex 4 (Scheme 2).
The results are summarised in Table 2. Cyclohexene oxide (CHO) and vinylcyclohexene oxide (VCHO) activated by 1 both showed complete selectivity for the polycarbonate and higher activity, reaching a TOF of 40 h−1 in the case of VCHO at 80 °C (entry 9, Table 2). 1-Hexene oxide (HO) was also converted to the corresponding polycarbonate with good activity and selectivity, notably showing a higher molecular weight among the obtained polycarbonates (Mw = 23.4 kDa) (entry 13, Table 2).
Entrya | Cat | Epoxide | T [°C] | Conv.b [mol%] | PCb,c [mol%] | TOFd [h−1] | M w [kDa] | PDIe |
---|---|---|---|---|---|---|---|---|
a Reaction conditions: epoxide = 0.014 mol; epoxide/complex molar ratio = 1000; reaction time = 24 h; p CO2 = 20 bar; PPNCl/complex molar ratio = 0.5. b Determined by 1H NMR in CDCl3. c Selectivity as mole percentage of polycarbonate linkage to polycarbonate + cyclic carbonate units. d TOF = (molepoxide reacted)/(molcat × time). e Determined by GPC with respect to polystyrene standards. f PPNCl/complex 4 molar ratio = 1.0. | ||||||||
1 | 1 | PO | 45 | 91 | 95 | 38 | 12.9 | 1.4 |
2 | 2 | PO | 45 | 37 | 90 | 15 | 7.3 | 1.2 |
3 | 3 | PO | 45 | 20 | 54 | 23 | — | — |
4 | 4 | PO | 45 | 44 | 88 | 18 | 10.7 | 1.5 |
5 | 1 | CHO | 80 | 89 | >99 | 37 | 10.1 | 1.2 |
6 | 2 | CHO | 80 | 83 | >99 | 34 | 7.4 | 1.2 |
7 | 3 | CHO | 80 | 40 | >99 | 17 | 5.3 | 1.3 |
8 | 4 | CHO | 80 | 63 | >99 | 26 | 6.1 | 1.6 |
9 | 1 | VCHO | 80 | 97 | >99 | 40 | 14.2 | 1.4 |
10 | 2 | VCHO | 80 | 85 | >99 | 35 | 11.8 | 1.4 |
11 | 3 | VCHO | 80 | 76 | >99 | 32 | 7.1 | 1.5 |
12f | 4 | VCHO | 80 | 94 | >99 | 39 | 13.8 | 1.9 |
13 | 1 | HO | 45 | 79 | 74 | 33 | 23.4 | 1.3 |
14 | 2 | HO | 45 | 45 | 0 | 19 | — | — |
15 | 3 | HO | 45 | 5 | 0 | 2 | — | — |
16 | 4 | HO | 45 | 33 | 80 | 14 | 16.8 | 1.3 |
It is worth noting that complex 1 is the most active and selective in the copolymerization of all the investigated substrates (PO, CHO, VCHO, and HO) with the maximum molecular weight among all the other copolymerization products obtained in the presence of complexes 2 and 3 (entries 1, 5, 9, and 13, Table 2). The more sterically congested complex 2 was less active and selective (entries 2, 6, 10, 14, Table 2), and complex 3, bearing the less bulky methyl substituents, was less chemo-selective, giving a mixture of PPC and cyclic propylene carbonate (entry 3, Table 2) and the exclusive formation of the cyclic product in the case of HO (entry 15, Table 2).
A comparison with the mononuclear complex 4 also revealed that complex 1 is significantly more active and selective toward polycarbonates in the copolymerization of PO and CHO with CO2 (see entries 1, 4, 5, and 8 in Table 2). It is worth noting that only complexes 1 and 4 containing tert-butyl groups showed selectivity toward poly(1-hexene carbonate) (PHC), in which complex 1 showed again higher activity (see entries 13 and 16 of Table 2).
The two-dimensional 13C{1H} NMR spectrum was recorded to provide better insight into the purified resulting copolymer microstructural features (see Fig. S19–S23 of ESI†), the only peak at δ = 154.3 ppm attributed to the carbonyl group in the case of PPC revealed a high regioselective copolymerization in which the nucleophile attacks the sterically less hindered carbon atom to open the epoxide ring, resulting in head-to-tail (HT) arrangements without regioerrors.47 In the case of poly(cyclohexene) carbonate (PCHC) and poly(vinylcyclohexene) carbonate (PVCHC), the 13C{1H}NMR analysis is in agreement with the formation of stereoirregular polymer chains (see Fig. S22 of ESI†).48
Entrya | Cat | Epoxide | T [°C] | Conv.b,c [mol] | PCb,d [mol%] | TOFe [h−1] | M w [kDa] | PDIf |
---|---|---|---|---|---|---|---|---|
a Reaction conditions: epoxide = 0.014 mol; epoxide/complex molar ratio = 1000; PPNCl/complex molar ratio = 0.5; reaction time = 24 h; epoxide:PA molar ratio = 10:1; p CO2 = 20 bar; co-catalyst = PPNCl. b Determined by 1H NMR in CDCl3. c The ester-selectivity in the polyester segment/block >99%. d Selectivity as mole percentage of polycarbonate linkage to polycarbonate + cyclic carbonate units. e TOF = (molepoxide reacted)/(molcat × time). f Determined by GPC with respect to polystyrene standards. | ||||||||
1 | 1 | PO | 45 | 62 | 88 | 29 | 12.3 | 1.2 |
2 | 2 | PO | 45 | 55 | 94 | 25 | 13.0 | 1.6 |
3 | 4 | PO | 45 | 60 | 88 | 29 | 19.0 | 1.4 |
4 | 1 | CHO | 80 | >99 | >99 | 41 | 11.0 | 1.3 |
5 | 2 | CHO | 80 | 77 | >99 | 32 | 9.6 | 1.2 |
6 | 4 | CHO | 80 | 81 | >99 | 34 | 10.5 | 1.2 |
7 | 1 | VCHO | 80 | >99 | >99 | 41 | 12.0 | 1.3 |
8 | 2 | VCHO | 80 | 89 | >99 | 37 | 12.7 | 1.4 |
9 | 4 | VCHO | 80 | 77 | >99 | 32 | 11.6 | 1.3 |
10 | 1 | HO | 45 | 67 | 93 | 30 | 8.5 | 1.0 |
11 | 2 | HO | 45 | 0 | 0 | 0 | — | — |
12 | 4 | HO | 45 | 58 | 91 | 26 | 9.0 | 1.1 |
The 1H and 13C{1H} NMR spectra do not show polycarbonate sequences in the polyester segments suggesting the formation of diblock poly(ester-block-carbonate) copolymers through the faster reaction of epoxide/anhydride coupling and, after the complete conversion of the anhydride, the carbonate block was grown by CO2/epoxide alternating insertion.49,50
Data from Table 3 can be compared with the data in Table 2, which show sensibly lower conversion in terpolymerization toward PPC and PHC activated by complex 1 (see entries 1 and 10, Table 3). In contrast, CHO and VCHO have been converted more than 99% (TOF of 41 h−1) to their related polycarbonates (entries 4, and 7, Table 3). A negligible amount of polyether (peak at δ = 3.45 ppm in the 1H NMR spectrum) was observed in the terpolymerization reaction of CHO/PA with CO2 (see Fig. S27 of ESI†). DOSY NMR spectroscopy for purified poly(ester-block-cyclohexene carbonate) (PE-co-PCHC) and poly(ester-block-vinylcyclohexene carbonate) (PE-co-PVCHC) was carried out (see Fig. S28 and S29 of ESI†). It is apparent that all signals show the same diffusion coefficient, indicating the existence of a genuine copolymer. Interestingly, in the 13C{1H} NMR spectra of terpolymers, the chemical shifts and patterns of the carbonyl groups in the backbone of polycarbonates are similar to those observed for copolymers. This finding agrees with our earlier observation for polypropylene carbonate, which shows that the PO/CO2 terpolymerization with PA is also regioselective (see Fig. S24–S26 of ESI†). The thermal properties of the poly(ester-block-carbonate)s show that the presence of a semi-aromatic polyester block due to the presence of PA in the polymer chain causes an increase in the Tg values compared to the corresponding polycarbonates. As already reported for these diblock copolymers, the phases are completely miscible; therefore, only one value for Tg was observed (see Fig. S18 of ESI†).51
These data support the involvement of two metal centres during the polymerization process, as already observed in other dinuclear systems,52,53 in which the presence of two vicinal metal centers allows coordination and ring opening of the incoming monomer (epoxide, CO2) and the chain growth on the second metal center. The higher activity and selectivity observed for dinuclear complex 1vis-à-vis complex 4 are therefore a consequence of a cooperative mechanism due to the proximity of the two metal centres.
NMR (1H, 13C, Dosy, and HSQC) measurements were recorded on Bruker Avance spectrometers (300, 400, or 600 MHz). Chemical shifts δ were reported in ppm and referenced to tetramethylsilane (TMS), and calibrated to the residual 1H or 13C signal of the deuterated solvent. Deuterated solvents were obtained from Aldrich and dried over a 3 Å molecular sieve.
Measurements of effective magnetic moments (μeff) were performed on Bruker Avance spectrometers (300 and 600 MHz) in deuterated solvent (dichloromethane-d2) using a 5 mm Wilmad coaxial insert NMR tube.33 The effective magnetic moment (μeff) was calculated from μeff = 8χgMwT. The χg (cm3 g−1) is the corrected molar susceptibility derived from χg = 3Δf/4πfoCMw + χo. Δf (Hz) is the shift in frequency of the residual proton signal of the solvent in the presence of the complex from the value of the pure solvent. C (mol cm−1) is concentration, Mw (g mol−1) is the molecular weight of the complex, fo (Hz) is the operating frequency of the spectrometer, and χo is the mass susceptibility of the pure solvent (−0.5486 × 10−6 cm3 g−1 for dichloromethane-d2). 4π/3 is the shape factor for a cylindrical sample in a superconducting magnet.
DSC was conducted on a DSC Q2000 instrument. 3–10 mg of the polymer was filled into a DSC aluminum pan and heated from −80 to 170 °C at a rate of 5 K min−1. The reported values were determined with TA Universal Analysis from the second heating cycle.
MALDI-TOF analysis was performed on a Waters Quattro Micro triple quadrupole mass spectrometer equipped with an electrospray ion source. Anthracene and 2,5-dihydroxybenzoic acid were used as matrixes.
GPC was performed on a Varian PL-GPC 50 equipped with a Deflection RI detector to obtain size exclusion chromatography (SEC) measurements. Polystyrene was used as a standard at 40 °C with THF (flow = 1 mL min−1) as an eluent.
FT-IR measurements were carried out on a Bruker Vertex 70 spectrometer equipped with a DTGS detector and a Ge/KBr beam splitter, analyzing the solid state as KBr disks. In situ IR measurements for kinetic investigations were performed under an argon atmosphere using an ATR IR Mettler Toledo system.
The mixture of 2-mercapto-4,6-bis(2-phenylpropan-2-yl)phenol (16.0 mmol) and NaOH (16.0 mmol) in 70 ml of methanol was refluxed until complete dissolution of all reagents. After 20 minutes at 25 °C, compound c (8.0 mmol) was dissolved in the minimum amount of methanol and added dropwise into the mixture of solutions. The mixture was refluxed over night at 70 °C. After that, the solvent was evaporated, and 50 ml of water was added. The organic phase was extracted by diethyl ether (3 × 50 ml) and dried with MgSO4. The concentrated solution was precipitated from methanol in the fridge as a brownish solid. Yield 70%. 1H NMR (CDCl3): δ = 7.12–7.27 (m, 40H, arom. CH); 7.08 (s, 8H, Ar–H); 6.62 (br s, 2H, Ar–OH); 6.42 (br s, 2H, Ar–OH); 2.50 (br s, 6H), 1.67 (m, 28H, CH3 and (CH2)2-alkyl bridge); 1.61 (s, 28H, CH3 and (CH2)2-alkyl bridge); 13C{1H} NMR (CDCl3): δ 153.9; 153.0; 151.0; 150.8; 150.6; 142.4; 142.1; 135.1; 133.8; 132.2; 128.5; 128.4; 128.3; 127.1; 126.1; 126.0; 125.8; 125.7. Elemental analysis calcd. for C104H114O4S4 = C 80.26, H 7.38, O 4.11, S 8.24; found: C 80.46, H 7.33, O 4.16, S 8.34; MS: m/z = 1578.7 (L2 + Na)+, 1593.7 (L2 + K)+.
The mixture of 2-mercapto-4,6-dimethylphenol (16.0 mmol) and NaOH (16.0 mmol) in 70 ml of methanol was refluxed until complete dissolution of all reagents. After 20 minutes at 25 °C, compound c (8.0 mmol) was dissolved in the minimum amount of methanol and added dropwise into the mixture of solutions. The mixture was refluxed over night at 70 °C. After that, the solvent was evaporated, and 50 ml of water was added. The organic phase was extracted by diethyl ether (3 × 50 ml) and dried with MgSO4. The concentrated solution was washed with cold methanol and collected as a yellow, transparent oil. Yield 60%. 1H NMR (CDCl3): δ = 7.02 (s, 2H, Ar–H); 6.99 (s, 2H, Ar–H); 6.93 (s, 2H, Ar–H); 6.90 (s, 2H, Ar–H); 6.87 (br s, 2H, Ar–OH); 6.71 (br s, 2H, Ar–OH); 2.80 (m, 6H); 2.32 (s, 1H, CH-alkyl bridge); 2.25 (br s, 6H, 2CH3); 2.24 (br s, 2H, (CH2)2-alkyl bridge); 2.22 (br s, 6H, 2CH3); 2.19 (br s, 12H, 4CH3); 1.69 (m, 2H, CH2-alkyl bridge); 1.55 (m, 3H, CH2-alkyl bridge); 13C{1H} NMR (CDCl3): δ 154.1; 153.4; 134.5; 134.1; 133.7; 133.5; 132.1; 129.8; 129.6; 124.7; 117.6; 115.7; 50.56; 41.9; 33.5; 26.9; 20.7; 16.85. Elemental analysis calcd. for C40H50O4S4 = C 66.44, H 6.97, O 8.85, S 17.74; found: C 66.54, H, 6.90, O, 8.83, S, 17.77; MS: m/z = 745.2 (L3 + Na)+, 761.2 (L3 + K)+.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3cy00832k |
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