Jessica
Plé
a,
Corneliu S.
Stan
b,
Didier
Zanghi
a,
Cécile
Genevois
a,
Samar
Hajjar-Garreau
c and
Lavinia
Balan
*a
aUniversité d’Orléans, Conditions Extrêmes Matériaux Haute Température et Irradiation CNRS UPR 3079, F-45000, Orléans, France. E-mail: lavinia.balan@cnrs.fr
bUniversité Technique Gheorghe Asachi de Iaşi (TUIasi), Romania
cUniversité de Haute Alsace, Institut de Science des Matériaux de Mulhouse CNRS UMR 7361, F-68100, Mulhouse, France
First published on 18th September 2023
CQD-loaded photopolymers were efficiently synthesized using commercially available materials in an easy one step process, combining the fast thermal decomposition of a carbon precursor with the direct integration into photopolymerizable acrylate formulations. Depending on the polymer matrix, the nanocomposites exhibited different optical properties as a result of their surface chemistry and dispersion state, while maintaining similar blue fluorescence in the 425–470 nm region. The CQD@triacrylate photoluminescent films showed the highest quantum yield (∼65%), most likely due to improved nanoparticle confinement inside the crosslinked network, compared to the diacrylate or co-polymer matrixes. The low viscosity of the monomer dispersions allowed them to be used as fluorescent inks for glass and textile coatings, 2D stenciling/stamping of various shapes or as photocurable resins for 3D printing in the near visible region. This provides promising future applications in optics, nanomedicine, sensing, anti-counterfeiting or textile functionalization.
Among the latest applications of CQD/polymer composites, 2D or 3D printing of fluorescent materials has emerged as a promising tool for anti-counterfeiting labelling,27,28 bioimaging,29 energy harvesting30 and sensing31 technologies. Today, the most common 3D printing techniques used to print QD-loaded nanomaterials are fused filament fabrication,32 direct ink writing33 and photopolymerization-based methods.34,35 Photopolymerization is particularly attractive owing to fast reaction rates, temporal and spatial control depending on the chosen irradiation intensity and wavelength, room temperature conditions and the absence of toxic solvents. Zhou et al.34 mixed orange-emitting CQDs/sodium polyacrylate powders with a commercial photopolymer and used stereolithography as the 3D printing process. The subsequently printed Statue of Liberty was UV-cured at 365 nm for 2 h and showed bright orange fluorescence compared to the CQD-free one (λEx = 425 nm). More recently, Tomal et al.35 used a dual photosensitizing system containing S/N-doped CQDs and iodine salts for the cationic and radical photopolymerization of vinyl monomers and water-soluble acrylates, respectively. 3D resins and hydrogels printouts, between 0.5 and 2.5 mm thick, were then obtained via vat photopolymerization using a 405 nm laser printer, although no fluorescence measurements were carried out on the printed samples. In both previous examples, bottom-up in situ approaches (ultrasonic and magnetic hyperthermia) using citric acid as a carbon precursor were chosen to prepare the CQDs, which involved hour-long reaction times followed by several purification steps.34,35
Herein, a one-step synthesis involving a 15 minute-pyrolysis treatment of N-hydroxyphtalimide produced highly luminescent CQDs, which were then directly integrated intopre-cooled acrylate monomers (24 h at −8 °C). Once completely cooled, the formulation was stored (in the dark and at room temperature) for future use. The addition of a photoinitiator and subsequent UV-induced radical polymerization produced luminescent CQDs@polymer composites, which were then either used as photocurable inks (stamping, stencilling) for potential anti-counterfeiting applications or to print 3D objects.
CQD morphology and size were analysed using transmission electron microscopy (TEM) on an ACCELARM 200 kV cold FEG JEOL instrument.
Various spectrophotometers were used to investigate optical properties, including an Evolution E200 UV-Vis spectrophotometer from Thermo Fisher Scientific to measure absorption spectra; a Horiba Fluoromax 4P fluorimeter equipped with a Quanta-φ integration sphere for steady-state fluorescence, chromaticity and absolute quantum yield measurements and a 6600 JASCO spectrophotometer for Infrared Fourier Transform (FT-IR) analysis, additionally connected by a fiber-optic cable to a 365 nm-centered Hamamatsu Lightningcure LC8 (Hg–Xe L8252) UV-lamp (10 mW cm−2) to evaluate photopolymerization processes.
CQD-loaded formulations were exposed to a 366 nm-centred UV lamp in order to visually evaluate their fluorescence.
X-ray photoelectron spectroscopy (XPS) measurements were performed with a VG Scienta SES 200-2 spectrometer using a monochromatic Al Kα X-ray source. All spectra were measured at normal incidence corresponding to an 8 nm-depth of analysis. The high resolution and wide-scan spectra were recorded with pass energies of 100 eV and 500 eV, respectively. The spectra decomposition into different components was performed with Gaussian–Lorentzian shaped peaks using CasaXPS software after having subtracted a Shirley-type background.
A low force stereolithography printer was used to print 3D fluorescent nanocomposites, by replacing commercially available resins with the developed CQDs-photocurable formulation. Each 100 μm-thick layer was cured with a 405 nm laser delivering 4.5 × 10−4 mW cm−2.
An Olympus BX51 optical microscope equipped with Olympus ColorView digital camera was used to confirm the layer-by-layer 3D printing method.
CQDs@polymer nanocomposites were then obtained using 2-hydroxy-2-methyl-1-phenyl-propan-1-one as a photoinitiator (0.5 wt%) and by depositing a few drops of each monomer/co-monomer solution (with and without CQDs) on unadhesive aluminium substrates, and exposing the samples to a 366 nm UV lamp, delivering a 400 mW cm−2 fluence, for 10 s under air. The same bright blue PL was observed for polymer composites excited at 366 nm (Fig. 1).
TEM images show the homogeneous distribution of spherical nanoparticles inside the DA physical matrix (Fig. 2(a) and (b)). The CQD size dispersion slightly increased after the photopolymerization process, with average sizes ranging from 2.2 to 2.4 nm and 2.2 to 4 nm for the monomer dispersions and confined photopolymer networks, respectively (Fig. 2 insets). This phenomenon may likely have occurred post-curing, as the polymer chains relax somewhat, or during TEM sample preparation, where the crushed polymers were redispersed in ethanol to decrease the thickness of the film deposited on the copper grid. Clear lattice fringes can be observed in Fig. 2(c), showing interplanar spacings of 0.23 nm, typically corresponding to the (100) plane of graphitic carbon.37 The existence of this particular plane was confirmed by the electron diffraction pattern in Fig. 2(d), indicating the crystalline nature of the CQDs.
The chemical composition of the DA monomer dispersion and polymer matrix, both with and without CQDs, was investigated by FT-IR analysis. Although nearly identical in terms of absorption band positions (Fig. 3), the polymer spectra showed significantly reduced CC absorption bands at 1620 and 1635 cm−1, as evidence of the crosslinking process. In a previous paper, Stan et al.36 reported the FT-IR spectrum of the pyrolysis-obtained CQDs dispersed in chloroform. By comparing it with the experimental data in Fig. 3, few absorbance bands can definitively be attributed to the CQDs, with the possible exception of the 1192 and 1276 cm−1 bands, which could be linked to C–N and C–C stretching modes. The structural rearrangement of monomer-stabilized CQDs could explain the observed shift in wavenumbers compared to chloroform-dispersed ones.36 Chemical bonds specific to CQDs were most likely lost amid those of the polymer matrix. Based on the well documented polyethylene glycol diacrylate FT-IR spectrum,38–40 the absorption bands at 1353, 1453 and 1731 cm−1 were assigned to the C–O asymmetric bending, CH2 symmetric bending and CO stretching modes, respectively, of the DA matrix. The broad bands in the 2850–2950 and 3400–3600 cm−1 regions were attributed to C–H and OH stretching vibrations, respectively.
CQD influence on the crosslinking process was then determined by plotting the photopolymerization profiles of monomers, with and without nanoparticles (Fig. 4(a)). Conversion degrees were calculated by measuring the 1635 cm−1 double band area as a function of irradiation time, in oxygen-free conditions (Fig. 4(b)). For all three photosensitive formulations, the final conversion degree is slightly higher for CQD-containing systems, reaching 87%, 69% and 71% for DA, TA and DA/TA respectively. The DA/TA conversion profile is intuitively situated between the DA and TA ones.
Tomal et al.35 observed a similar trend when mixing CQDs (0.2 wt%) and iodonium salts (2.0 wt%) with the TA monomer and subsequently exposing the solution to a 365 nm UV lamp for 800 s, also under oxygen-free conditions. The CQDs efficiently co-initiated the photopolymerization reaction, alongside the iodonium salts. Indeed, CQDs have been investigated as co-initiators to various photosensitizing systems in light-induced free radical polymerizations such as reversible addition fragmentation chain transfer.41–43 In addition, as the TA monomer contains three functional groups, a densely crosslinked network is created at the onset of UV exposure, which reduces the mobility and diffusion of the remaining monomers and accounts for the lower conversion degree compared to the DA system.44
XPS surface analysis of the CQDs@DA monomer dispersion and polymer (Fig. 5) revealed the presence of two main elements, namely carbon and oxygen. The small silicium peaks correspond to the glass substrate. The carbon and oxygen peaks can be further deconvoluted into several components, representing the different chemical bonds. The increasing percentage of C–C bonds from 29% to 45% proves the formation of a crosslinked polymer network. The initial 29% of C–C bonds is probably the result of the monomer's thermal polymerization upon addition to the still-hot CQDs, post-pyrolysis. The additional 45% of C–C bonds, created during the photopolymerization process, enables the overall conversion degree to reach 74%, which is close to that of the FT-IR-measured one (87%). As FT-IR conversion measurements were recorded during a 10 minute UV irradiation at 10 mW cm−2, while those characterized by XPS and shown in Fig. 1 were cured in 10 s at a higher UV-intensity (400 mW cm−2), the XPS-analysed samples probably still contained some monomer fragments, trapped inside the crosslinked network.
Fig. 5 Wide scan and C1s, O1s, Si2p core-level XPS spectra of (a) CQDs@DA monomer and (b) CQDs@DA polymer nanocomposite. |
Sample (λEx = 400 nm) | CQDs@DA | CQDs@TA | CQDs@DA/TA |
---|---|---|---|
Abs. PLQY (%) | 27.81 | 13.88 | 4.0 |
Abs. PLQY (%) | ||||||
---|---|---|---|---|---|---|
Excitation (nm) | 350 | 360 | 370 | 380 | 390 | 400 |
CQDs@DA | 5.29 | 6.53 | 8.55 | 10.25 | 14.31 | 14.99 |
CQDs@TA | 5.47 | 7.47 | 11.72 | 16.35 | 36.98 | 64.57 |
CQDs@DA/TA | 4.19 | 5.73 | 6.97 | 8.87 | 13.03 | 14.58 |
CQDs typically show strong absorption from 200 to 400 nm, where the observed absorption bands are attributed to π–π* or n–π* transitions of the CC and CO bonds, respectively.45 The oxygen-rich monomers allow the easy creation of CO bonds before and after the photopolymerization process, which explains the observed absorption bands around 450 nm and 330–380 nm of the CQDs@monomer dispersions and CQDs@polymers, respectively, as a result of n–π* transitions. The emission peaks were both excitation and matrix-dependent, where the monomer dispersions required a higher excitation wavelength (390–400 nm) than the polymerized samples (360–370 nm) in order to reach the highest emission intensities. As with the conversion profiles in Fig. 4(a), the highest emission peak of the co-monomer/polymer formulations (Fig. 6(c)) was intuitively situated between those of the DA (Fig. 6(a)) and TA (Fig. 6(b)) matrixes (427 nm against 466 and 427–441 nm, respectively). In addition, CQDs confined in the polymer matrixes exhibited much larger Stokes shifts compared to the monomer dispersions, which is mostly in agreement with the PLQY investigation. Indeed, in the case of the TA and copolymer matrixes, the PLQY increased from 13.88 to 64.57% and 4.0 to 14.58%, respectively. The polymerization process thus limited non-radiative recombination pathways, due to possible self-absorption and inner filter effects existing in the monomer dispersions. The opposite phenomenon was observed for the DA matrix, where the PLQY went from 27.81 to 14.99% post-polymerization, which could be linked to the slight aggregation phenomenon observed in the TEM image (Fig. 2(b)).
The previously solvent-dispersed CQDs synthesized by Stan et al.35 showed PLQYs ranging from 3 to 70% when excited at 400 nm, the highest PLQYs being recorded for CQDs dispersed in polar aprotic solvents. As the chosen monomers are also polar and aprotic, the significant PLQY difference observed between the monomer dispersions could instead be the result of steric hindrance. Indeed, the co-monomer formulation contains relatively long DA monomers and large TA ones, which could become entangled and ineffectively passivate the CQD surface. Contrarily, the DA monomer can wrap around the nanoparticles more easily than both its TA and co-monomer counterparts. The PLQY order is as follows: DA > TA > DA/TA, which is in agreement with the associated steric effect of each monomer. Enhanced particle stabilization was then achieved in the case of the TA polymer matrix as a result of its high functionality. Indeed the three functional groups create a densely crosslinked network upon photopolymerization, which successfully stabilizes the CQD surface and limits their possible aggregation. On the other hand, both the DA and DA/TA polymer networks afford more CQD mobility, resulting in more particle interaction and thus lower PLQY values.
All emission spectra exhibited multiple shoulders after 500 nm for CQDs@monomer dispersions excited between 370 and 410 nm, and in the 330 to 400 nm range for the polymer-confined CQDs excited between 310 and 340 nm. It is well known that CQD fluorescence is strongly dependent on their surface chemistry, where hybridized carbons and functional groups acts as exciton capture centers, leading to the creation of intragap energy levels. XPS analysis performed by Stan et al.36 on the freeze-dried CQDs revealed the presence of various chemical bonds post-pyrolysis, mainly CC, C–C/C–H, C–N, CO and OH–N. It can be assumed that similar surface chemistry was present herein, before the addition of the monomer solutions. Consequently, the acrylate monomers can interact with the CQD surface via hydrogen and van der Waals bonds.
In addition, as the viscosity of the TA monomer was higher than that of the DA one, CQDs are possibly better stabilized and undergo less surface chemistry changes, which could explain the fewer shoulders present in the PL emission spectra. Similarly, once the photopolymerization process ends, CQD-confinement inside the crosslinked networked also prevents surface chemistry variations. The shoulder multiplicity in the 330 to 450 nm region may be linked to the n–π* transitions of the abundant CO groups, as suggested by Hu et al.46 Indeed, they postulated the creation of new energy levels between bandgaps, caused by an increase in the oxygen content at the CQD surface.
In terms of chromaticity, CIE 1931 coordinates were recorded at maximum PLQY (Fig. 7) and the chromatic parameters were nearly identical for the CQDs@polymers due to the closely situated emission peaks (440 nm CQDs@DA, 451 nm for CQDs@TA and 458 for CQDs@DA/TA).
The time-resolved PL traces of CQDs@monomer dispersions and CQDs@polymer nanocomposites (Fig. 8) were fitted with tri-exponential functions, having three distinct lifetime component under 10 ns. This suggests the existence of three emissive processes, namely radiative relaxations within the CQD core or arising from surface traps sites caused by the presence of functional groups and possible defects.
The average lifetimes, calculated using:
Sample (λEm = 450 nm) | τ 1 (ns) | a 1 (%) | τ 2 (ns) | a 2 (%) | τ 3 (ns) | a 3 (%) | τ avg (ns) | χ 2 |
---|---|---|---|---|---|---|---|---|
CQDs@DA_M | 1.02 | 21.26 | 0.28 | 55.81 | 3.60 | 22.93 | 2.69 | 1.12 |
CQDs@TA_M | 1.33 | 28.29 | 0.22 | 51.58 | 5.20 | 20.12 | 3.89 | 1.15 |
CQDs@DA/TA_M | 1.36 | 29.71 | 0.24 | 51.21 | 4.80 | 19.08 | 3.44 | 1.15 |
CQDs@DA_P | 1.71 | 17.43 | 6.51 | 13.62 | 0.04 | 68.95 | 5.17 | 1.09 |
CQDs@TA_P | 1.75 | 13.79 | 7.46 | 7.35 | 0.10 | 78.85 | 5.18 | 0.97 |
CQDs@DA/TA_P | 2.39 | 40.17 | 7.49 | 25.01 | 0.30 | 34.81 | 5.56 | 0.96 |
The overall PL results are in accordance with those published by Stan et al.36 and more generally in the literature, with the added benefit of a one-pot, fast and easy to implement synthesis technique for both CQD synthesis and polymerization process. Kalytchuk et al.27 added hydrothermally-obtained (5 h, 200 °C) citric acid-based CQDs to a poly(vinyl alcohol) matrix in order to produce fluorescent inks for anti-counterfeiting application. The printed and dried inks emitted in the 350–550 region (λex = 365 nm), with fluorescence lifetimes between 4 and 6 ns. Bai et al.47 produced a CQD-containing thermoplastic polyurethane elastomer (0.5 wt%) for silver ion detection, showing a broad 470 nm-centered emission when excited at 400 nm, with a 68% PLQY and an average lifetime around 9 ns. The CQDs were also synthesized via the hydrothermal method (3 h, 170 °C) and the composites required a 24 h-long UV curing period.
Concerning the 3D printed objects, the successive 100 μm-thick photopolymerized layers can clearly be observed in Fig. 9(c). In order to ensure complete and fast photopolymerization in the UV and near visible regions, phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (2 wt%) was used to initiate the printing process. However, as the natural yellow tint of this particular photoinitiator competes with the blue CQD fluorescence when excited at 366 nm, further tests need to be carried out in order to choose the optimal photoinitiating system and associated amount.
As demonstrated above, CQD-based composites can be synthesized using a variety of photopolymers, and the choice of matrix will depend on the final application. In the case of the polyester textile functionalization (Fig. 9(a)), the CQDs@DA, TA or DA/TA coating provided full substrate coverage, while rigidifying the initially flexible textile. In addition, photopolymer viscosity will have a significant impact on the printed details of 2D and 3D objects.
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