Sanjit
Mondal
a,
Gabriel
Mark
a,
Liel
Abisdris
a,
Junyi
Li
a,
Tirza
Shmila
a,
Jonathan
Tzadikov
a,
Michael
Volokh
a,
Lidan
Xing
b and
Menny
Shalom
*a
aDepartment of Chemistry and Ilse Katz Institute for Nanoscale Science and Technology, Ben-Gurion University of the Negev, Beer-Sheva 8410501, Israel. E-mail: mennysh@bgu.ac.il
bSchool of Chemistry, South China Normal University, Guangzhou 510006, China
First published on 26th January 2023
Polymeric carbon nitride (CN) has emerged as an attractive material for photocatalysis and photoelectronic devices. However, the synthesis of porous CNs with controlled structural and optical properties remains a challenge, and processable CN precursors are still highly sought after for fabricating homogenous CN layers strongly bound to a given substrate. Here, we report a general method to synthesize highly dispersed porous CN materials that show excellent photocatalytic activity for the hydrogen evolution reaction and good performance as photoanodes in photoelectrochemical cells (PEC): first, supramolecular assemblies of melem and melamine in ethylene glycol and water are prepared using a hydrothermal process. These precursors are then calcined to yield a water-dispersible CN photocatalyst that exhibits beneficial charge separation under illumination, extended visible-light response attributed to carbon doping, and a large number of free amine groups that act as preferential sites for a Pt cocatalyst. The optimized CN exhibits state-of-the-art HER rates up to 23.1 mmol h−1 g−1, with an AQE of 19.2% at 395 nm. This unique synthetic route enables the formation of a homogeneous precursor paste for substrate casting; consequently, the CN photoanode exhibits a low onset potential, a high photocurrent density and good stability after calcination.
New conceptsPhotocatalytic and photoelectronic devices, such as photoelectrochemical cells (PEC), require complex materials that combine a range of structural (including morphology and specific surface area) and optoelectronic properties (such as band gap, electronic band positions, and charge separation under illumination). Polymeric carbon nitride (CN) has emerged as an attractive material for these applications thanks to its low cost its overall desirable and highly tunable properties. Here we introduce a general approach for the rational synthesis of porous CN materials with state-of-the-art photocatalytic activity for the hydrogen evolution reaction (HER) and excellent performance as photoanode materials in photoelectrochemical cells: we integrated strategies of supramolecular chemistry, hydrothermal treatment, and solvent mixtures to prepare a paste composed of monomers that affords CN after calcination. The presence of EG in the condensation process leads to C-doping, high surface area, and a large number of free NH2 groups in the final CNs; as a result, these materials exhibit a unique electronic structure (including homojunction and C-doping), extended light-harvesting properties, excellent dispersibility in water, and high cocatalyst loading capacity. The as-obtained homogenous paste precursor can be directly used for electrode preparation. |
The design of supramolecular assemblies composed of CN monomers as reactants is a powerful tool for synthesizing tailored CN materials.19–22 The supramolecular approach enables good control over the morphology of CN and over its optical, electronic, and catalytic properties.23–26 The formation, uniformity, and reproducibility of the self-assembly rely strongly on the monomers having adequate solubility in a given solvent: the solubility of the monomers will direct their interactions, thus allowing a molecular ‘blueprint’ to evolve into the morphology on the macroscale. To date, most studies have been done in water, where monomers have limited solubility.18,27,28 The construction of complex structures of several monomers and solvents may pave the path toward novel CN materials. As for photoelectronic devices, the reproducible preparation of a paste with high control over its composition remains challenging.
Here we report a general approach to synthesizing a highly photoactive CN as a photocatalyst for HER and as a photoanode in photoelectrochemical cells. To do so, we construct supramolecular assemblies based on a combination of melem and melamine in a mixture of ethylene glycol (EG) and water. We hypothesized that the hydrogen-bonding EG would favor the self-assembly of the monomers and also allow casting via doctor-blading.
To optimize the assembling the monomers and the organization process, we used a hydrothermal technique to improve solubility. Theoretical and experimental data show that EG strongly improves the solubility of the monomers by binding to the melem and melamine units, leading to the formation of a homogeneous precursor paste of carbon-rich monomers. Upon calcination, a highly porous CN with extended light absorption and high concentration of NH2 surface groups is obtained. The homogeneous precursor paste may be directly used to fabricate CN films on conductive substrates for use as photoelectrochemical water-splitting photoanodes.
Scanning electron microscopy (SEM) images of the precursors indicate that the morphologies of the hydrothermally treated PM, Pmlm, and PM+mlm precursors in the presence of EG are entirely different from those of untreated M and mlm (Fig. 2b–d and Fig. S3, ESI†). The hydrothermal treatment of PM+mlm without EG induces the formation of ordered 1D microstructures as shown in Fig. S4a (ESI†). In contrast, the SEM images of PM+mlm samples treated with various amounts of EG are presented in Fig. S4b–d (ESI†) and show a significant change in their morphology with increasing EG incorporation. The mixed morphology, both 1D microstructure and macroaggregates particles, was observed in the precursors obtained from 16, 32, and 50 v% EG. However, the changes in their morphology were random with the increase in EG concentration.
The diffraction pattern of CNM+mlm (Fig. 3a) exhibits two significant diffraction signals at 13.2° and 27.7°, corresponding to in-plane tri-s-triazine units (100) and interlayer lattice (002) planes of melon-based CN, respectively.33 The diffraction patterns of CNM and CNmlm similarly exhibit these signature graphitic diffractions. Furthermore, the (002) diffraction plane of CNM+mlm is at a higher angle than CNM and CNmlm, stemming from a decrease in the interlayer-stacking distance in the CN aromatic units. The intensity of the (002) peak is also noticeably diminished relative to those of the CNM and CNmlm samples, indicating a smaller sheet size of the layers.34
Fig. 3 CN characterization. (a) Powder XRD patterns of CNM, CNmlm, and CNM+mlm. SEM images of (b) CNM+mlm, and (c) CNM+mlm at higher magnification. (d) TEM image of CNM+mlm. |
The FTIR spectra of the produced CN samples (Fig. S5, ESI†) show the presence of the typical stretching modes of C–N heterocycles at 1220–1610 cm−1 and the breathing mode of the triazine units at 804 cm−1. No noticeable difference is seen between the three spectra, except for a slight change in the broad bands located at 3000–3400 cm−1.35,36 No major changes were observed in the FTIR spectra of the resulting CNM+mlm samples when varying the amount of EG during synthesis.
As observed in the SEM images Fig. 3b and c, CNM+mlm retains the both 1D and particle morphology of the precursor (PM+mlm). Moreover, a careful examination reveals that CNM+mlm is composed of thin nanosheets attached to one another (Fig. 3c). We suggest that the condensation process during calcination of the supramolecular assemblies (1D and microparticles) used as precursors is responsible for this unique morphology. In contrast, CNM shows the formation of dense solid CN agglomerates several micrometers in size (Fig. S6a, ESI†). CNmlm consists of a nanosheet architecture with irregular porous structures (Fig. S6b, ESI†).
Fig. S7 (ESI†) indicates that the morphologies of the precursors and the final CN samples are significantly affected by the amount of EG in the precursor subjected to hydrothermal treatment. The ordered 1D microstructures of the precursor have completely changed and formed nanosheet architecture with irregular porous structures in the case of CN0v%EG (Fig. S7a, ESI†). However, CN obtained from various amounts of EG (16, 32 v%) shows a porous exfoliated 1D morphology composed of nanosheets attached to one another (Fig. S7b and c, ESI†). It can be noted that the CN50v%EG consists of both porous exfoliated 1D and porous particles (Fig. 7d).
To study the role of EG, we varied the EG content in the preparation of CNM+mlm. Fig. S7 (ESI†) indicates that the morphologies of the precursors and the final CN samples are significantly affected by the amount of EG in the precursor subjected to hydrothermal treatment. Specifically, an optimum amount of EG is required to prepare well-textured CN nanostructures. We hypothesize that the amount of EG must be so that it provides sufficient solubility to promote the formation of well-defined supramolecular assemblies while still acting as a binder (Fig. 1, structures i, ii, and iii) that holds the structure together during condensation. Transmission electron microscopy (TEM) images of CNM+mlm (Fig. 3d and Fig. S8, ESI†) disclose a morphology based on porous and thin nanosheets.
The chemical properties of CNM, CNmlm, and CNM+mlm were examined by X-ray photoelectron spectroscopy (XPS). The survey spectra (Fig. S9, ESI†) confirm the presence of C, N, and O; the weak O 1s signal can be ascribed to surface-adsorbed CO2 or H2O, suggesting a negligible amount of impurities in the CN samples. The high-resolution C 1s XPS spectra of CNM, CNmlm, and CNM+mlm are deconvoluted into three peaks (Fig. 4a). The peaks at 284.8, 286.7, and 288.1 eV are ascribed to graphitic carbon (C–C–H), sp2-bonded carbon in the heptazine or triazine rings (NC–N), and sp2 carbon in the aromatic ring attached to an NH2 group (C–(N)3), respectively.37–39 The high-resolution N 1s spectra (Fig. 4b) are deconvoluted into four peaks centered at 398.6, 399.2, 400.1, and 401.1 eV, which are attributed to pyridinic N, tertiary N (N–(C)3), primary N (from –NH2 groups), and quaternary N, respectively. It is worth noting that the apparent peak shifts in the C 1s and N 1s spectra of CNM+mlm with respect to CNmlm and CNM indicate that the local environment (chemical and physical) is significantly different.40–43 The higher binding energy of C 1s and N 1s in the CNM+mlm spectrum can also be described based on the increased C–N bond covalency and the presence of defects. Furthermore, to find out the defects in the CN with various precursors, we have recorded the C 1s XPS (etched for 60 s) for CNM, CNmlm, and CNM+mlm samples (Fig. S10, ESI†). After etching, a new peak appeared for all the samples at 285.9 eV, which is attributed to the presence of a C–C bond, originating through the N-vacancy in the tri-s-triazine.44 In addition, the amount of C–C bonds is higher in the case of CNM+mlm compared to CNM and CNmlm, suggesting that the precursor induces C-defects in the final CN structure.
The effect of the EG content in the precursor on the chemical properties of the resulting CNM+mlm was also examined using XPS. The C/N ratio was calculated from the survey spectra of samples prepared with various amounts of EG. The C/N ratio increases with increasing EG content until ∼32 v% as shown in Fig. 4c (and Fig. S11, ESI†). However, the C/N ratio was lowered as the EG content was further increased to 50 v%; a decrease attributed to the excessive solubility of melamine in EG, which disfavors the formation of a supramolecular assembly (Fig. S12, ESI†).
The high-resolution C 1s and N 1s spectra of CNM+mlm samples that were prepared using various EG contents (v% in water) are shown in Fig. S13 (ESI†); they exhibit an increase in the amount of free NH2 and a decrease in the amount of pyridinic N, as the EG content is increased up to 32 v% (Fig. 4d).45–47 EG with its carbon chain creates a large distance between two monomer units through H-bonding; therefore, during the calcination process, some of the EG molecules leave and result in free –NH2 groups rather than polymerization between the two –NH2 moieties. A table of relative ratios of groups in N 1s XPS spectra for CN with various EG content is shown in Table S2, ESI.† Importantly, an increased number of free NH2 groups provides a larger number of electron-rich centers in CN, which favor the adsorption of metal ions (Pt2+) during co-catalyst photodeposition. This interaction, in turn, facilitates the formation of multiple Pt(s) nucleation sites,48 resulting in well-dispersed small Pt nanoparticles, which serve as cocatalysts during photocatalysis. Elemental analysis (EA) of CNM, CNmlm, and CNM+mlm (Table S3, ESI†) indicates that their carbon content also increases with increasing EG content, probably owing to the incorporation of carbon originating from the EG molecules. Solid state 13C NMR spectra of CN0v%EG and CN32v%EG samples indicate that the EG contributes trace amount of –CH2 species to the final CN, as shown in Fig. S14, ESI.†
The amount of EG used in the hydrothermal process has a direct effect on the light-absorption properties of CNM+mlm, as shown in Fig. 5b. A noticeable redshift of the absorption band was observed with increasing EG content, indicating the incorporation of carbon into the CN structure (as confirmed by EA, Table S3, ESI†). The latter observation suggests that even after its removal, residual amounts of EG remain in the precursor, bound within its structure. The photoluminescence (PL) spectra for the CNM, CNmlm, and CNM+mlm samples under an excitation wavelength (λex) of 375 nm are shown in Fig. 5c. CNM shows a strong emission band centered at 462 nm, which is attributed to direct-photogenerated electron–hole recombination. Significant quenching was observed for CNM+mlm as compared with CNM and CNmlm, possibly stemming from an alternative charge recombination process, which suggests that charge separation was improved by the creation of new defect states.51,52 The pronounced decrease in the PL emission of the CN samples with increasing EG amounts (Fig. 5d) is attributed to the higher carbon content. This quenching is maximal for CNM+mlm with 32 v% EG, suggesting an optimum EG content with respect to photogenerated charge recombination.
In addition to having an appropriate Eg, a semiconductor photocatalyst must have conduction band (CB) and valence band (VB) positions that match the redox potentials required for the targeted photocatalytic reactions. To study the VB positions of the CN materials, ultraviolet photoelectron spectroscopy (UPS) was recorded (Fig. 5e and Fig. S16, ESI†). The VB energy (EVB) positions of CNM, CNmlm, and CNM+mlm were calculated to be 2.61, 2.62, and 2.20 V, respectively. A schematic of EVB and ECB for the CN samples is illustrated in Fig. 5f. The ECB of CNM+mlm is more negative (−0.62 V) than that of CNM and CNmlm (−0.33 V and −0.38 V, respectively).38,53 The higher ECB position results in a higher driving force towards the HER. The EVB is positioned below the water oxidation level (H2O to O2), suggesting that CNM+mlm is also suitable for O2 production.
The specific surface area (SA) of the CN materials was analyzed by N2 adsorption–desorption measurements (Fig. S17, ESI†). The introduction of melem into the precursor leads to significant enhancement of the SA of the final material: the SA of CNmlm and CNM+mlm are 13.4 and 9.6 times as high as that of CNM (SA of 187, 134, and 14 m2 g−1, respectively). The introduction of melem in the precursor creates a larger cavity in the supramolecular assembly endowing higher specific surface area in the final CN.54 Moreover, the SA of CNM+mlm is also a function of the amount of EG in its precursor (Fig. S18, ESI†).
The HER activities of the CNM and CNmlm samples were also determined, as displayed in Fig. 6b. The HER rate of CNM+mlm (23.1 mmol g−1 h−1) is about 1.6 and 17 times as high as those of CNM (14.3 mmol g−1 h−1) and CNmlm (1.34 mmol g−1 h−1), respectively, thanks to its better light adsorption, suitable CB position, and defective nanostructure. The corresponding hydrogen production of the three samples over time (2 h) is shown in Fig. 6c, expressing a linear relationship between the total produced H2 and time.
To investigate the stability of CNM+mlm, cycling tests, that is repeated tests in the same experimental setup and reaction conditions, were performed. Fig. 6d shows the CNM+mlm activity during five consecutive cycles; it exhibits only a 10% decline after the 5th catalytic cycle, illustrating the durability of the material. Post-test characterization of the CNM+mlm catalyst (after 5 catalytic cycles) was performed using TEM (Fig. S19, ESI†) and shows uniformly dispersed Pt nanoparticles on the CN surface, with an average size of 5 ± 3 nm and narrow size distribution, explaining the excellent photocatalytic performance.
The apparent quantum efficiency (AQE) of CNM+mlm was measured at several wavelengths in the 395–595 nm range as a proxy for photocatalytic activity evaluation (Fig. 6e). The maximum AQE of CNM+mlm, ∼19.2%, was obtained at 395 nm. Importantly, CNM+mlm also exhibits good AQE in the visible range, even in the 490–595 nm range, suggesting extended visible light absorption relative to common graphitic carbon nitrides. As shown in Fig. 6e, the photocatalytic performance of CNM+mlm coincides well with its absorbance, indicating that the HER performance is directly linked to the formation of electron–hole pairs by photoexcitation.
The higher HER activity of the 32 v% EG CNM+mlm may be explained by the combination of several factors: (1) high content of free NH2 groups (indicated by N1s XPS, Fig. 4b); these groups facilitate the dispersion of the photodeposited Pt nanoparticle cocatalysts and may serve as ligands for nanoparticles, enhancing their stability during the HER. In addition, the free NH2 groups augment the dispersibility of the CN, as can be seen in Fig. S20 (ESI†), allowing better reactivity in water. (2) Formation of a favorable chemical interaction owing to bridging between melem and melamine units in the precursor; upon calcination, favorable defect sites in the CN matrix are formed, as indicated by the observed PL quenching. Furthermore, the EG-mediated C-bridging might result in the formation of a CN homojunction (CN from melem connected C-doped CN from melamine; the homojunction should improve charge separation and catalytic activity. (3) Enhanced light absorbance in the visible light region, corresponding to non-zero AQE at lower energies. (4) High specific surface area.
The XRD and FTIR spectra of the electrodes (Fig. S22a and b, ESI†) prove the formation of a CN layer on the conductive substrate. UV-vis diffuse reflectance spectroscopy (DRS) spectra of the electrodes (Fig. S22c, ESI†) confirm an extended visible range absorption for the CNM+mlm electrode relative to CNM and CNmlm (Fig. S22c, ESI†), in accordance with powder CNs. In addition, the intensity of the PL emission band is lower for CNM+mlm films (Fig. S22d, ESI†). Fig. 7a shows a photograph of the photoelectrodes obtained after the calcination process. Because the CNmlm film has multiple cracks, hydrothermally treated melem alone is not a suitable precursor to obtain good adhesion between the CN film and the substrate (FTO). We ascribe this incompatibility to partial polymerization, hindering intimate contact with the substrate. In contrast, CNM+mlm exhibits a sheet-like structure on FTO, thanks to the fast sublimation of melamine during calcination, which results in the formation of a continuous film (Fig. 7b). A cross-sectional analysis (Fig. 7c and d) of CNM+mlm reveals a compact CN film with a thickness of 55–60 μm and a strong attachment to the FTO substrate. SEM images of CNM and CNmlm electrodes are displayed in Fig. S23 (ESI†).
The PEC performance of the CN electrodes was evaluated under 1 sun illumination using an aqueous KOH solution (0.1 M) as the electrolyte in a three-electrode system. The photocurrent upon back illumination gives higher photocurrent densities than front illumination (Fig. S24, ESI†), owing to the shorter distance that the photogenerated electrons have to travel before reaching the FTO. Hence, the photocurrent measurements were performed using back illumination. The CNM+mlm electrode exhibited a photocurrent density (160 ± 10 μA cm−2 at 1.23 V vs. RHE (VRHE)) nearly 2.7 and 1.8 times as high as those of the CNM and CNmlm electrodes (60 ± 5 and 90 ± 5 μA cm−2), respectively (Fig. 7e). The improved photocurrent for the CNM+mlm electrode indicates that the supramolecular precursor, which contains both melamine and melem, plays a vital role in the formation of a compact CN film over FTO.
When triethanolamine (TEOA, 10 v%) was added to the KOH aqueous solution as a hole acceptor, the photocurrent densities of the CNM, CNmlm, and CNM+mlm electrodes were enhanced to 140, 210, and 380 μA cm−2, respectively (Fig. 7f). As expected, it indicates that a sluggish hole extraction is the primary limiting factor in a PEC setup. In addition, CNM+mlm photoanode photocurrent densities were measured over a wide pH range (0.5 M Na2SO4, pH 6.27; and 0.5 M H2SO4, pH 0.27); values of 80 and 60 μA cm−2 were recorded in the neutral and acidic media, respectively (Fig. S25, ESI†).
Linear sweep voltammetry (LSV) curves of CNM+mlm in Fig. 7g correspond to the typical behavior of a photoanode in a PEC setup: no noticeable change in dark current density was measured until applying a voltage bias of ca. 1.55 V, which was sufficient to induce electrocatalytic water splitting, whereas a linear increase in photocurrent density was observed under illumination. The remarkably low onset potential (0.153 V vs. RHE) is complementary evidence of facile charge separation under visible-light illumination of CN.
A stability test for the photoanode was performed under continuous 1 sun illumination for 5 h using similar conditions but in the presence of TEOA as a hole scavenger (pH = 13.1), as shown in Fig. 7h. The current density decreased by nearly 50% after 5 h (∼190 μA cm−2). To examine the reasons for decreased stability after 0.5 h, we have recorded an N 1s XPS spectrum of CN electrode after the stability test (Fig. S26, ESI†). The deconvoluted N 1s spectrum shows that the primary NH2 content decreased after operation and a new peak appears at 403 eV, attributed to N–O species. This suggests that the decrease in the current after 0.5 h is due to (partial) oxidation of the NH2 groups in CN structure. SEM images of the CN electrode after the stability test suggest that the structure of CN remains similar to the unmeasured one (Fig. S27a and b, ESI†). We also noticed that the CN is well attached with the FTO even after a reaction of 5 h, as can be seen from the inset of Fig. S27a, ESI.† In addition, the cross-section image (Fig. S27c, ESI†) indicates that the CN is well attached to the FTO. However, the upper layer thickness of the CN film has been decreased compared to the fresh sample, which could also lead to the decrease stability (Fig. S27c and d, ESI†).
The incident photon-to-current conversion efficiency (IPCE) of the CNM+mlm photoanode was measured from 380 to 560 nm at 1.23 VRHE (Fig. 7i). The IPCE of the CNM+mlm electrode at λ = 380 nm is calculated to be 15.2%. Notably, the IPCE value at λ = 560 nm is ∼0.8%, showing extended activity in the visible range at lower incident photon energies, in line with the measured optical absorption of the films.
With this data in hand, we conclude that the origin of the improved photocurrent and stability of CNM+mlm films as photoanodes stems from their good adhesion and intimate contact with the conductive substrate, extended light absorption, better charge separation, low charge recombination, and enhanced electronic conductivity due to carbon doping.
Upon thermal condensation, a highly porous CN with homojunctions and extended light absorption into the visible region is synthesized. The best sample, CNM+mlm, exhibits excellent, state-of-the-art HER rates up to 23.1 mmol h−1 g−1 under a white LED irradiation with an AQE of 19.2% at 395 nm. We also developed an original approach for the fabrication of CN photoelectrodes, where no additional binder is used for doctor-blading, significantly facilitating this process and improving its reproducibility. Compared with the CNM and CMmlm photoanodes, the constructed CNM+mlm photoanodes exhibit a low onset potential of ∼0.153 V vs. RHE, a high photocurrent density of 160 ± 10 μA cm−2 at 1.23 V in 0.1 M KOH (380 μA cm−2 in the presence of a hole scavenger) and high IPCE values ranging from 15.2% at λ = 380 nm to ∼0.8% at λ = 560 nm, and their activity is extended to longer wavelengths.
Footnote |
† Electronic supplementary information (ESI) available: Detailed synthetic procedures, additional characterization figures and tables. See DOI: https://doi.org/10.1039/d3mh00016h |
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