Li
Yao
a,
Longkai
Pan
a,
Shixiang
Zhou
ab,
Hongxia
Liu
a,
Hui
Mei
*a,
Yang
Li
c,
Konstantinos G.
Dassios
d,
Paolo
Colombo
ef,
Laifei
Cheng
a and
Litong
Zhang
a
aScience and technology on Thermostructural Composite Materials Laboratory, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an Shaanxi 710072, P. R. China. E-mail: meihui@nwpu.edu.cn
bDepartment of Materials Science and Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Singapore
cNational Key Laboratory of Science and Technology on High-strength Structural Materials, Central South University, Changsha 410083, China
dDepartment of Chemical Engineering, University of Patras, Karatheodory 1, Patras 26504, Greece
eDepartment of Industrial Engineering, University of Padova, Padova 35131, Italy
fDepartment of Materials Science and Engineering, The Pennsylvania State University, University Park, PA 16802, USA
First published on 9th June 2023
Cloaking against electromagnetic detection is a well-researched topic; yet achieving multispectral camouflage over a wide temperature range remains challenging. Herein, an orientation-gradient co-optimized graded Gyroid-shellular (GGS) SiOC-based metastructure with a conformal MXene coating (M@SiOC) is proposed to achieve wide-temperature-range microwave/infrared/visible-light-compatible camouflage. Firstly, the combination of coordinate transformation and genetic algorithm endows the GGS architecture with optimal orientation and gradient, allowing superior microwave blackbody-like behavior. Secondly, a microwave-transparent, low-infrared-emissivity MXene metasurface is constructed in situ to permit wide-temperature-range infrared camouflage. Finally, the outstanding spectral selectivity of MXene enables camouflage against 1.06 μm-lidar and visible-light detection. As a result, the as-fabricated [110]-oriented GGS M@SiOC metamaterials exhibit outstanding wide-temperature-range multispectral camouflage: (i) ultrabroadband microwave absorption exceeding 80% in the X-Ku band from room temperature (RT) to 500 °C with absorption above 86.0% (91.4% on average) at 500 °C; (ii) excellent long-wavelength infrared camouflage for object temperatures from RT to 450 °C, reaching an infrared signal intensity of 78.5% for objects at 450 °C; and (iii) camouflage against both 1.06 μm-lidar and dark environment. Compared with traditional hierarchical metamaterials necessitating complex micro/nano-fabrication processes, this work provides a novel pathway toward the realization of structurally integrated multispectral stealth components by combining flexible metastructure design and high-fidelity additive manufacturing.
New conceptsTo cope with multicomponent and composite new detection technologies, it is highly desirable to develop a multiband-compatible camouflage technology for both military and civil uses. Widely adopted hierarchical architecture metamaterials are considerably limited due to their high-temperature failure caused by the temperature-induced deterioration of camouflage performances and heterogenous-interface bonding force. This communication provides a feasible structurally integrated wide-temperature-range multispectral-compatible camouflage strategy that combines metastructure design and high-fidelity additive manufacturing with a multifunctional coating. Compared with the traditional complex micro/nano-processing technology, the cost-effectiveness and simplicity of the proposed strategy may promote its widespread use in large-area applications as well as diverse application scenarios, which is of tremendous scientific and tactical relevance. |
In our previous work,7 graded Gyroid-shellular (GGS) SiOC-based metamaterial microwave blackbodies (MMBs) exhibited superior broadband MW absorption with high-frequency compatibility, temperature insensitivity, and structural scalability, and provided a structural foundation for realizing MW camouflage over a broad temperature range. As aforementioned, IR–MW bi-stealth is not widely achieved due to the difficulty in simultaneously suppressing MW reflection and IR emission. Recent scientific progress focused on the achievement of IR–MW bi-stealth via development of MW-transparent and low-IR-emissivity (MWT/LIRE) frequency-selective surfaces (FSSs), constructed using periodically arranged conductive patches (e.g., metals and indium tin oxide ITO).2,3,10,11,13,14 Such MWT/LIRE FSSs can thus be employed to address the aforementioned tradeoff and attain IR camouflage without sacrificing the MW absorption capability. However, conventional MWT/LIRE FSSs with a separated patch array architecture are not suitable for structurally integrated additive manufacturing. According to our previous work,15 a non-coplanar, separated patch array-like structure can be readily achieved using [110]-oriented Gyroid-shellular (GS) components; this provided the inspiration for in situ construction of MWT/LIRE FSS at the electromagnetic wave (EMW) incident end of GGS-structured MMBs through orientation optimization, thus providing an integrated structure for IR–MW-compatible camouflage. Additionally, the widely reported two-dimensional (2D) MXenes, which exhibit exotic Vis-black-but-IR-white attributes16,17 as well as great self-assembly characteristics and facile film-forming potential,18–21 can be processed into a conformal coating on porous or rough substrates to replace traditional metals and ITO towards easy fabrication of MWT/LIRE FSSs based on an orientation-optimized GGS architecture. Furthermore, its unique spectrally selective absorption of NIR lasers and visible light enables camouflage against 1.06 μm lidars and Vis detectors.2,4
In this work, the combination of an orientation-gradient co-optimized GGS architecture and a conformal MXene coating is harnessed to achieve camouflage covering the Vis-MW spectral range. Initially, based on flexible parametrization design characteristics, the orientation and gradient of the GGS architecture were co-optimized through a coordinate transformation and a genetic algorithm (GA), respectively. Subsequently, high-precision additive manufacturing of polymer-derived SiOC ceramic (PDC-SiOC) enabled high-fidelity fabrication of the orientation-gradient co-optimized GGS architecture, which laid the structural foundation for multispectral-compatible camouflage. Then, based on the optimized GGS architecture, a MXene-based MWT/LIRE FSS was prepared through a facile single-step spray-coating method. A superior wide-temperature-range MW camouflage was achieved due to the unique GGS MMB metastructure featuring high-frequency compatibility, temperature insensitivity, and structural scalability. LWIR camouflage of objects over a wide temperature range was achieved by combination of the directional thermal insulation of the GGS architecture and the low IR emissivity of MXene. Ultimately, the exceptional NIR-Vis spectrally selective absorption of the MXene coating enabled the realization of wide-temperature-range camouflage in both 1.06 μm lidars and dim light or dark environments.
|cos(2πx110/T) sin(2πy110/T) + cos(2πy110/T) sin(2πz110/T) + cos(2πz110/T) sin(2πx110/T) | ≤ |c| | (1) |
![]() | ||
Fig. 1 (a) Orientation optimization of the BCC GS and corresponding structural configurations viewed from different crystal orientations;15 (b) GA-enabled gradient optimization of the GGS110 architecture, with the discretized GGS110-2.0 architecture constructed using cubic voxels with different edge sizes (left), and views from different directions (right); for the GGS110 SiOC MMBs at different heights, (c) globally optimal |c|–z curves and (d) corresponding SAF–z curves; and (e) simulated MW response spectra of the SiOC MMBs with the GGS110-2.0-zopt and GGS110-2.0-z1/3 architectures. The inset in (e) depicts the correspondence diagram of the final optimized GGS110-2.0-zopt (yellow) and GGS110-2.0-z1/3 (blue) geometry configurations. |
As we reported previously,7 varying the c curvature along the EMW propagation direction (the z-axis here), permits the tailoring of the impedance matching of the MMBs, thus optimizing the electromagnetic response characteristics in the MW range. Through a trial and error process, it is concluded that an architecture with a z1/3 curvature exhibits the optimal MW absorption performance. Herein, based on the same SiOC substrate (the relative permittivity as a function of frequency is shown in Fig. S1a, ESI†), a GA was adopted to obtain the globally optimal c curvature of the GGS110 architecture; the optimization was performed so as to simultaneously maximize the absorption and minimize the reflection over the entire X-Ku band. As illustrated in the left-hand side of Fig. 1b, the complex-shaped GGS110 architecture, with a unit cell size of (n = 2.0, 2.5, and 3.0), can be discretized as an equivalent architecture assembled using subwavelength-size cubic voxels to considerably simplify the modeling process in the electromagnetic simulation. The smooth GGS110 structure can be achieved by gradually decreasing the voxel edge size (from T/10 to T/40 here), and the globally optimal c curvature can be obtained based on the discretized GGS110 architecture (see Supporting Note 1 for the detailed optimization process, ESI†). The right-hand side of Fig. 1b presents the as-obtained optimal GGS110 architecture with a height of
(GGS110-2.0-zopt) and related views from different directions. The top view at the EMW incident end clearly shows a non-coplanar separated patch array-like structure, while the other views reveal graded through-hole features. Compared with conventional closed-cell shell-based microlattices, the interconnecting open cells of the GGS110 architecture make the interior space accessible for the subsequent spray-coating of MXene. To be consistent with our previous work,7 |c| was set to be within the range of 0.05–1.067; the final optimized c variation curves for the GGS110 structure at different heights of
(n = 2.0, 2.5, and 3.0, which correspond to the GGS110-2.0, GGS110-2.5, and GGS110-3.0 architectures, respectively) are given in Fig. 1c, with the corresponding model schematic in the inset and fitted quadratic equations as follows:
c(z)n![]() ![]() | (2) |
c(z)n![]() ![]() | (3) |
c(z)n![]() ![]() | (4) |
For comparison, the analytical equation of the c(z1/3) curvature is also provided:7
![]() | (5) |
Fig. 1d depicts the solid area fraction (SAF) of the cross sections perpendicular to the z-axis for all GGS architectures, within the range of 3.427%–78.763%; these curves exhibit the same trend with the c curves and demonstrate the efficacy of tuning the impedance gradient by variation of the c curvature.7 In view of the lightweight requirements, the GGS110-2.0 architecture was chosen, and the effective thickness (deff, which is equal to that of bulk structures with an identical solid volume) was calculated as 2.09 and 2.63 mm for the GGS110-2.0-zopt and GGS110-2.0-z1/3 architectures, respectively, indicating that GGS110-2.0-zopt exhibits lightweight characteristics with an ultralow surface density of 3.55 kg m−2, superior to 4.47 kg m−2 of GGS110-2.0-z1/3. From the simulated MW response spectra (Fig. 1e and Fig. S1b, ESI†), namely the reflectivity (ρMW), absorptivity (αMW), and transmissivity (τMW) as a function of frequency, it can be observed that the blackbody-like MW absorption behavior of GGS110-2.0-zopt is less sensitive to frequency than that of GGS110-2.0-z1/3, with an average ρMW/αMW (MW/
MW) of 5.0%/87.8% and a lower low-frequency reflectance, which is significant given that the conductive MXene coating can further improve the reflectance. The electromagnetic response is closely related to the SAF distribution characteristics. As shown in Fig. 1d, the GGS110-2.0-zopt architecture exhibits a larger SAF than the GGS110-z1/3 architecture at the upper end (z > 0) and a smaller SAF at the lower end (z < 0), which can be also evidenced by the model comparison shown in the inset of Fig. 1e. To summarize, with better MW absorption capacity, the orientation-gradient co-optimized GGS110-2.0-zopt architecture is preferred over the previously reported GGS110-2.0-z1/3 architecture and lays the structural foundation for IR-MW-compatible camouflage.
![]() | ||
Scheme 1 Schematic of the fabrication process of GGS110-2.0-zopt M@SiOC using the spray-coating method. |
Our previously reported high-precision PDC-SiOC slurry, which can be used to realize centimeter-size additive manufacturing of ceramic-based metamaterials while retaining of ultrahigh printing resolution of 20 μm, enables the high-fidelity fabrication of the as-optimized GGS110-2.0-zopt architecture.7,23Fig. 2a shows photographs of the GGS110-2.0-zopt samples for electromagnetic testing in the X-Ku band, at different stages including the orange-colored precursor structure (before pyrolysis), black-colored SiOC pyrolyzed at 1300 °C (SiOC-1300), and dark-gray-colored M@SiOC, with a uniform linear shrinkage of approximately 41.2% for the SiOC samples after the pyrolysis process. Additionally, the color of the M@SiOC samples turned to a uniform dark gray, indicating a homogeneity of the spray-coated MXene (SC-MXene) coating. As shown in Fig. 2b, the static contact angle between the SiOC substrate and the aqueous MXene dispersion was determined to be 46.7° ± 0.1°; such a high hydrophilicity facilitates the realization of a uniform MXene coating on the SiOC substrate. For the SiOC precursor samples, the pyrolysis temperature was set to 1300 °C to achieve a compromise between good mechanical properties and high dielectric loss. According to our earlier findings,7,15 the phase components of SiOC-1300 primarily consist of the β-SiC phase, cristobalite (c-SiO2) phase, and conductive turbostratic carbon (t-C), all of which are homogeneously distributed in the amorphous SiOC matrix.
The X-ray diffraction (XRD) patterns in Fig. 2c show a pronounced shift of the (002) peak from the original angle of 9.7° of the hexagonal Ti3AlC2 (PDF#52-0875) to the angle of 6.4° of the delaminated Ti3C2Tx; this shift, alongside the distinct 2D lamellar microstructure depicted in the inset, indicates the successful synthesis of layered Ti3C2Tx MXene.17,24–26 Furthermore, the X-ray photoelectron spectroscopy (XPS) spectra of Ti3C2Tx MXene in Fig. S2 (ESI†) confirm that the Ti:
C
:
O
:
F atomic ratio is 37.5
:
23.0
:
22.9
:
16.6, and its functional groups contain a mixture of oxide (–O–), hydroxyl (–OH) and fluorine (–F) terminations with the simple structure Ti3C2O0.5 (OH)1.5 F1.5. The transmission microscopy (TEM) images in Fig. 2d show the micromorphology of the few-layer Ti3C2Tx MXene nanosheets, which have a lateral size of 1.4 μm. Furthermore, the monolayer thickness can be determined as ∼1.68 nm by atomic force microscopy (AFM) imaging as per Fig. S3 (ESI†). Lattice fringes with an interplanar spacing of 0.23 nm visible in the high-resolution TEM (HRTEM) image (Fig. 2e), correspond to the (103) plane of Ti3C2Tx MXene,27–30 while the associated selected-area electron diffraction (SAED) patterns reveal a typical hexagonal structure.26,31
Fig. 2f (corresponding to view #2 in Fig. 1b) and Fig. S4 (ESI†) show the side views of the GGS110-2.0-zopt M@SiOC samples at different length scales, revealing a longitudinal-gradient structure with transverse periods of 3.59 and 2.54 mm and a height of 7.18 mm, respectively. The morphology at the EMW incident end (Fig. 2g1, corresponding to view #1 in Fig. 1b) clearly reveals the non-coplanar separated patch array-like architecture with a repeating period of 3.59 mm × 2.54 mm, which functions as the MWT/LIRE FSS. As shown in Fig. 2f3, g2 and Fig. S4c (ESI†), the topmost shell thickness is as low as approximately 20 μm, indicating the high precision and high shape fidelity of the additively manufactured GGS110-2.0-zopt SiOC, which guarantees the reliability of predicting the MW response through simulations. In Fig. 2g3, i, and j, it can be observed that the uniformly distributed SC-MXene coating with an ultrathin thickness of ∼2 μm is firmly attached to the SiOC substrate due to the self-assembly deposition behavior. The magnified view of the fracture surface in Fig. 2k shows that the SC-MXene coating is composed of stacked delaminated Ti3C2Tx nanosheets and is fluffier than the vacuum-filtered MXene (VF-MXene) films (Fig. S5, ESI†).
Further research was conducted on the MW response of GGS110-2.0-zopt M@SiOC over a wide temperature range during heating (100 °C–500 °C, Fig. 3d and e) and cooling (500 °C–100 °C, Fig. 3f and g). Non-resonant blackbody-like absorption behavior was observed here as well, with αMW ≥ 80% over the entire X-Ku band; in particular, αMW still exceeds 86.0% (91.4% on average) at 500 °C. As demonstrated in Fig. 3h, as the temperature varies during the heating–cooling process, the SEt and reflectivity spectra of GGS110-2.0-zopt M@SiOC exhibit a gradually decreasing trend, while the absorption spectrum shows an upward trend. All these spectra exhibit good temperature-insensitive MW absorption performance with MW < 12.7%,
MW > 86.8%, and SEtave > 16.9 dB over the range from RT to 500 °C. For the GGS110-2.0-zopt M@SiOC sample, after testing at 500 °C, the peeled-off coating from the SiOC substrate is visible in the SEM image in Fig. S6 (ESI†), with the coating structure changing from a lamellar stacked architecture (Fig. 3k) to a dense and compact morphology. An MXene-to-TiO2 phase change is evident from the XRD patterns of the SC-MXene films preoxidized at 500 °C in Fig. S7 (ESI†), where the representative (002) peak of Ti3C2Tx almost vanishes, while a prominent peak of the TiO2 phase (including rutile and anatase) appears.
To clarify the influence of the MXene coating on the MW absorption performance, the sheet resistance (Rs) of the MXene coating after pre-oxidation at different temperatures was investigated and results are shown in Fig. S8 (ESI†). At around 250 °C–300 °C, a noticeable transition from conductive to insulating behavior occurs, implying a major alteration in the inherent MW absorption mechanism. Two competing mechanisms exist during the heating process: one is MXene oxidation, which causes a decrease in conductivity and can therefore improve the impedance matching at the EMW incident end; the other is the elevated high-temperature relaxation of the SiOC substrate, which deteriorates the surface impedance matching and results in a better EMI shielding performance.7,15 The MXene coating dominates the MW absorption capability below 250 °C due to the strong ohmic loss, while the SiOC substrate becomes increasingly important above 300 °C. Even at 500 °C, the MXene-to-TiO2 transformation improves the impedance matching characteristics, and the high-temperature relaxation of the SiOC substrate can induce a better EMW attenuation capability; therefore, the overall enhanced MW absorption performance is retained for GGS110-2.0-zopt M@SiOC, and it is superior to that of M@SiOC and the reference SiOC at RT. Additionally, the material composition remains constant during the cooling process, and the MW absorption performance steadily improves as the temperature decreases, exhibiting a trend similar to that of the reported SiOC MMBs.7
For the SC-MXene coating, Rs was measured as 0.8836 kΩ sq−1 at RT (Fig. S8, ESI†), and the conductivity (σ) was calculated to be ∼565.8 S m−1 for the 2-μm-thick MXene coating according to the relationship σ = 1/(Rst), where t denotes the thickness. According to the relationship ,20,34 where f denotes EMW frequency, and μ is equal to the permeability of vacuum (μ0), the skin depth (δ) at MW frequencies of 8.2–18.0 GHz was calculated to be 158.1–234.0 μm, which is significantly greater than the material thickness of 2 μm. Therefore, the SC-MXene coating with a sub-skin-depth thickness can be easily penetrated by the MWs. The schematic of the MW absorption mechanism for GGS110-2.0-zopt M@SiOC is shown in Fig. 3i. When working at MW frequencies, GGS110-2.0-zopt M@SiOC can be regarded as the frustum of a cone array configuration comprised of the SiOC substrate coated with SC-MXene with a sub-skin-depth thickness, and its exceptional MW absorption performance stems from the good impedance matching and high MW attenuation capability. As demonstrated in our previous work,7 the MMBs resemble an MW trap in which MWs can easily enter but their exit is hindered; the stepwise GGS metastructure contributes significantly more to the total impedance matching than the constituent materials do. The SC-MXene coating promotes the attenuation of the EMWs primarily owing to its strong ohmic loss and the multiple reflections occurring at the MXene/SiOC and MXene/air heterophase interfaces, while the GGS architecture improves the impedance matching of the materials to further enhance the MW absorption capability. By harnessing the high-temperature relaxation and multiscale polarization losses of the dielectric SiOC substrate,23 a remarkable wide-temperature-range camouflage against MW radars is eventually demonstrated.
A reduction in the surface temperature is desired for realizing IR camouflage.6,37 However, due to the micron-sized interwoven pores of GGS110-2.0-zopt M@SiOC (Fig. 2g), it is difficult to directly monitor the surface temperature using thermocouples. To quantify the contribution of the thermal insulation to the IR camouflage, GGS110-2.0-zopt SiOC spray-coated with a commercial high-temperature-resistant black paint (BOTNY B-1200, with a constant ε of 0.97),38,39 here denoted GGS110-2.0-zopt BP@SiOC, was utilized as a reference sample to derive the actual temperature from the LWIR images in Fig. 4b. Notably, a clear dark dot array is visible in the high-temperature LWIR images of GGS110-2.0-zopt BP@SiOC, which corresponds to the topmost low-temperature region and originates from the non-coplanar separated patch array-like architecture of GGS110 at the EMW incident end. In Fig. 4c, at the highest Tobj of 450 °C, the lowest surface radiation temperature (Tr, min, corresponding to the dark spots in Fig. 4b) is as low as 252.5 °C (the average surface radiation temperature, Tr, ave, is 299.7 °C) for GGS110-2.0-zopt BP@SiOC. Furthermore, the plausible thermal insulation performance can also be highlighted by the lateral LWIR image in the inset of Fig. 4c. For GGS110-2.0-zopt M@SiOC, the low surface temperature significantly contributes to the stable IR emission of the topmost MXene coating, which plays a major role in IR camouflage. The existing literature demonstrates that GS with cubic symmetry has an isotropic effective thermal conductivity, which varies linearly with the relative density (equivalent to the SAF in Fig. 1d).40,41 Thus, the good directional thermal insulation of GGS110-2.0-zopt M@SiOC mainly originates from the non-through-hole longitudinal gradient architecture of GGS110 and the low intrinsic thermal conductivity of SiOC.42
The IR camouflage performance is also closely related to the IR emission characteristics of the material. As observed in Fig. 4b, due to the presence of the conformal MXene coating, the LWIR image of GGS110-2.0-zopt M@SiOC appears cooler than that of GGS110-2.0-zopt BP@SiOC. Kirchhoff's law states that infrared ε (εIR) is equal to absorptance (αIR), which can be calculated as εIR = 1 – Reflectivity for IR-opaque MXene/SiOC materials.43 The experimentally determined αIR/εIR spectra in Fig. 4e demonstrate that SiOC has a high IR emissivity while MXene has a low IR emissivity (i.e., IR white);16,17 therefore, the IR camouflage performance of GGS110-2.0-zopt SiOC can be substantially improved by utilizing the conformal MXene coating. The average MWIR and LWIR ε values at RT are 33.0% and 23.1% for SC-MXene, respectively, which are greater than that of VF-MXene (19.4% and 10.7%) due to the larger interlayer spacing of the former (Fig. 2k and Fig. S5, ESI†).17 SiOC pyrolyzed at various temperatures (namely 900 °C, 1100 °C, and 1300 °C; here denoted SiOC-900, SiOC-1100, and SiOC-1300, respectively) exhibits different IR emission characteristics, with SiOC-1300 dominating the best LWIR emissivity (76.4% on average). Additionally, a deep αIR/εIR valley occurs at around 9.0 μm for SiOC; it is speculated that such a valley is related to the stretching of the Si–O–Si bonds, which is attributed to the absorption peak at about 1100 cm−1 (9.09 μm) in the Fourier-transform infrared spectroscopy (FT-IR) spectra in Fig. S10 (ESI†).44,45
Investigation of the relationship between the thermal stability and the IR emission performance is vital because MXene is known before its thermal instability and susceptibility to oxidation.16,46Fig. 4d shows that the MWIR/LWIR ε are 83.8% and 49.5% for SC-MXene after pre-oxidation at 250 °C, respectively, a finding which indicated that the MWIR camouflage ability deteriorates significantly at elevated temperatures while the LWIR camouflage characteristics are retained. Fig. S11 (ESI†) presents the LWIR images and corresponding Tr values for the bulk M@SiOC, SiOC, and reference BP@SiOC at different heating temperatures. The LWIR image of the bulk SiOC is similar to that of the reference BP@SiOC in the range from RT to 300 °C, while the bulk M@SiOC exhibits excellent wide-temperature-range LWIR camouflage performance. For objects at 300 °C, the radiation temperatures are 146.7 °C and 180.5 °C for GGS110-2.0-zopt M@SiOC and the bulk M@SiOC, respectively, and the difference between the two structures lies in the high thermal insulation of the GGS110-2.0-zopt architecture. In addition, both SiOC and SC-MXene after pre-oxidation at 250 °C possess high emissivity values (91.2% and 75.7%, respectively) in the non-atmospheric window (wavelengths 5–8 μm); thus, the heat radiating from high-temperature objects can also be well dissipated via radiative cooling due to the large specific surface area of the GGS architecture, contributing to good thermal stability as well.2
The phase information of SC-MXene after pre-oxidation at various temperatures was further characterized via XRD, and the corresponding XRD patterns are shown in Fig. 4e, where an MXene-to-anatase-to-rutile transformation can be observed. For SC-MXene after pre-oxidation at 300 °C, the (002) characteristic peak almost vanishes with the emerging anatase phase, a finding which compares favorably with the aforementioned conductive-to-insulating transition behavior occurring at around 250–300 °C (Fig. S8, ESI†). Interestingly, the structural thermal insulation ensures that the surface temperature of GGS110-2.0-zopt M@SiOC is lower than 250 °C even at the highest Tobj of 450 °C (Fig. 4c), hence resulting in a good LWIR camouflage performance for high-temperature objects owing to the residual MXene phase. Notably, the magnified views of the XRD patterns reveal that the (002) characteristic peak gradually shifts toward higher 2θ angles with increasing pre-oxidation temperature. Based on Bragg's equation 2dsin
θ = nλ, it can be speculated that the interplanar spacing d decreases steadily because of the MXene-to-TiO2 transformation. Fig. 4f shows the LWIR images at Tobj = 50 °C (right) and the corresponding digital images (left) of MXene sprayed on a glass substrate after pre-oxidation at various temperatures; a piece of electrical tape (3M Scotch Super 88 Vinyl, with a known emissivity of 0.9547) was used as the reference blackbody. It is evident that the LWIR camouflage ability gradually degrades with increasing pre-oxidation temperature but remains still good after pre-oxidation at 250 °C.
In conclusion, the remarkable Vis/1.06 μm/LWIR-compatible camouflage performance of GGS110-2.0-zopt M@SiOC for object temperatures in the range from RT to 450 °C was experimentally demonstrated and theoretically analyzed. Such a favorable performance stems from the combination of the excellent thermal insulation and superior spectral selectivity of MXene, together with the radiative cooling offered by the SiOC substrate and the oxidized MXene in the non-atmospheric window.
![]() | ||
Fig. 5 Schematic overview of the multispectral camouflage mechanisms of GGS110-2.0-zopt M@SiOC over a wide temperature range. |
As shown in the lower central part of Fig. 5, for MWIR/LWIR camouflage, the topmost MXene coating serves as a low-emission surface, while the GGS110 architecture attached to the high-temperature object serves as a thermal insulator. Both the unique non-through-hole GGS110 structure and the IR-opaque SiOC substrate meet the IR-opacity requirement of thermal insulators. When combined with the intrinsically low MWIR/LWIR emission of the topmost MXene coating, the thermal radiation of high-temperature objects is considerably reduced by GGS110-2.0-zopt M@SiOC, hence enabling the achievement of IR camouflage over a broad temperature range. Additionally, the radiative cooling of the SiOC substrate and the MXene oxidation in the non-atmospheric window endow the porous GGS110 structure with better heat dissipation characteristics than the traditional pore-free, dense metamaterials of laminated architecture, thus ensuring a good thermal stability during prolonged exposure to high-temperature environments.
For conventional IR camouflage coatings primarily composed of metallic microparticles, both the high glossiness and high brightness limit their compatibility with Vis light and NIR lasers.51 Here, the good Vis-NIR absorption characteristics of SiOC and MXene endow the prepared structures with correspondingly good Vis-NIR absorption characteristics. Furthermore, the micron-scale curved surface and the high surface area of the porous GGS structure promote the occurrence of more scattering events and reflections of the incident Vis-NIR light, which further enhance the Vis-1.06 μm-laser camouflage performance. Additionally, the combination of the good thermal insulation of the GGS110 structure and the good thermal stability of SiOC and SC-MXene enables excellent wide-temperature-range camouflage performance under a dark environment and against 1.06 μm lidars.
Furthermore, it was found that reducing the layer spacing and altering the functional groups can further optimize the spectral selectivity of Ti3C2Tx MXene. In addition to further improving the thermal insulation of the substrate (which could be achieved, for instance, through aerogel or fiber skeleton filling6,37), these strategies could further enhance the multispectral-compatible camouflage performance. These speculations should be verified through further research.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3mh00611e |
This journal is © The Royal Society of Chemistry 2023 |