Ruilu Yang*a,
Qi Zhanga,
Yaping Zheng*b,
Jian Shi*a and
Mengzhi Lib
aAnalysis and Testing Center, Nantong University, Nantong 226019, P. R. China. E-mail: yangruilu1987@126.com; shi.j1@ntu.edu.cn
bSchool of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi'an 710072, P. R. China. E-mail: zhengyp@nwpu.edu.cn
First published on 20th January 2023
The ultra violet (UV) resistance of epoxy resins has been paid more and more attention, and the development of highly efficient UV resistant materials is critical. Therefore, we showed liquid-like graphene oxide (GO)/silicon dioxide (SiO2)-based derivatives for UV resistance of epoxy resins. To be specific, SiO2 nanoparticles were deposited in situ on the surface of GO. Subsequently, a black, homogeneous and solvent-free GO/SiO2 nanofluid was prepared by grafting organosilanes (KH560) and polyetheramines (M2070) on the surface of GO/SiO2. Furthermore, the solvent-free GO/SiO2 nanofluid/epoxy resin composites were also prepared. The bending properties before and after UV irradiation of the nanocomposites at room temperature were investigated to reveal the role of the interphase. The toughening mechanism of GO/SiO2 nanofluid was elucidated by observing the fracture surface. As expected, the loss of bending strength of the resin resulting from UV illumination was efficiently reduced by the GO/SiO2 nanofluid. This may be attributed to the excellent anti-UV aging properties of GO and SiO2 nanoparticles. Moreover, the GO/SiO2 nanofluid can provide excellent bending resistance for epoxy resin both before and after illumination, owing to its great compatibility with epoxy resin by organic chains and hindrance to crack propagation by nano cores.
To overcome these limitations, various UV resistant nano materials such as TiO2,7 SiO2,8 carbon nanotubes (CNTs)9 and graphene10,11 were added into the epoxy resins. In particular, GO has many superior physical and chemical properties, owing to its single-layer planar membrane made of carbon atoms with sp2 hybridized orbitals. Its high specific surface area, excellent heat conductivity and remarkable mechanical strength has attracted wide attention from industrial and academic fields.12–14 Li et al.15 produced a functional GO/epoxy nanocomposite coating using the chemical-bonding-dispersed approach. The material has multiple functions and long-term stability, which can be used for anticorrosion and weather resistance. The durability of the prepared nanocomposite under UV light was demonstrated by preventing the yellowing of the epoxy resin. Ferreira et al.16 investigated the influence of amine-modified GO on the micro-hardness and dispersibility of epoxy-based nanocomposites. Fan et al.17 alternately grafted rigid polydopamine PDA and flexible polyetheramine D230 on the surface of GO, allowing a “rigid-and-soft” multilayer interphase to be constructed between functionalized GO and epoxy matrix. The dispersion properties of GO in the epoxy matrix were researched.
At present, among the main methods for preparing GO/epoxy nanocomposites, solution co-blending method has excellent dispersion effect, but it is easy to cause environmental pollution problems due to the organic solvents that is not easily removed.18 The GO/epoxy nanocomposites prepared by in situ polymerization have good dispersion, but the polymerization viscosity is high when monomer and prepolymer are blended, which makes it difficult to operate.19,20 Moreover, due to the high surface area and surface energy, the dispersion of GO in the resin matrix is not good by melt blending method.21 Consequently, the solution of GO dispersion in epoxy resin matrix is a topic worthy of attention.
Interestingly, recently, many researchers reported that grafting organic chains onto the surface of nanoparticles can effectively improve the agglomeration phenomenon of nanoparticles in epoxy resin, thereby increasing the mechanical, thermal and tribological performance of epoxy resin.22–25 Compared with other nanomaterials, nanofluid materials have been widely applied in resin modification and reinforcement due to their unique properties, such as excellent compatibility, and their tailorability and functionality.26,27 Guo et al.28 prepared a new nanocomposite by homogeneously dispersing solvent-free ionic SiO2 nanofluids into epoxy resin. The results show that the tribological performance of epoxy resin has been enhanced significantly by the addition of even low-loading SiO2 nanofluids. Li et al.29 prepared a nanocomposite by combining a solvent-free liquid-like nanocrystal-functionalized graphene oxide with epoxy resin. The impact toughness and glass transition temperature of neat epoxy were enhanced by 138.12% and 33.05 °C, respectively, at the 1.0 wt% fraction. Wang et al.30 incorporated the prepared multiwalled carbon nanotube (MWNT) nanofluids into the epoxy resin matrix, and the bending strength, bending modulus and impact strength of nanocomposites containing 0.5 wt% MWNT increased by more than 10%, 14%, and 40%, respectively. Yao et al.31 used a novel magnetic composite nanofluid as filler to improve the mechanical and thermal performances of epoxy resin. Wang et al.32 designed a solvent-free nanofluids containing a multi-core of GO and Fe3O4 nanocrystalline to modify the damping and mechanical properties of epoxy. This nanofluid has the following advantages as the filler of epoxy resin: (1) in situ precipitation and organic chain surface modification can increase the spacing of GO lamellae and improve the dispersion of GO in epoxy resin; (2) due to the liquid phase and the amphipathicity of organic chain, the nanofluid material can be better mixed with the epoxy matrix to improve the dispersion of GO in the matrix. (3) The solvent-free state of nanofluid is friendly to the environment, maintaining zero vapor pressure at room temperature and ordinary pressure, and will not corrode equipment; (4) in situ deposition of UV-resistant nanoparticles on GO surface leads to a synergistic effect, thereby improving the UV-resistant aging performance of epoxy matrix. (5) The rigid GO and nanoparticles can prevent the silver grain from developing into cracks, meanwhile, the flexible organic chain can toughen the matrix. Consequently, the nanofluid can simultaneously strengthen and toughen the epoxy matrix.
Therefore, in this paper, SiO2 nanoparticles were deposited in situ on the surface of GO. Subsequently, an organic long chain consisting of necked layer γ-(2,3-epoxypropoxypropyl)propyl trimethoxysilane and coronal layer polyetheramine 2070 was grafted on the surface of GO/SiO2. Finally, the covalent GO/SiO2 nanofluid were successfully prepared. Furthermore, the solvent-free GO/SiO2 nanofluid/epoxy resin composites were also prepared. The bending properties and UV resistance of the nanocomposites at room temperature were investigated to reveal the role of interphase. The toughening mechanism of SiO2/GO nanofluids was elucidated by observing the fracture surface.
Herein, the solvent-free GO/SiO2 nanofluid was examined by spectroscopic and analytical TEM, FTIR, UV-Vis, XPS, TGA, and viscosity analyzes to precisely ascertain the solvent-free GO/SiO2 nanofluid's various structural features. The solubility of GO/SiO2 nanofluid in most polar solvents was also investigated. Most importantly, the bending strengths of the epoxy matrix with different contents of GO/SiO2 nanofluid before and after UV illumination were analyzed and discussed. Furthermore, the toughening mechanism of SiO2/GO nanofluids on epoxy matrix were discussed, by observing the SEM images of fractured surfaces of GO/SiO2 nanofluid/epoxy composite before and after UV illumination.
To synthesize the nanofluids, first 5 mmol KH560 was added dropwise to a diluted solution of 5 mmol polyetheramine-M2070 (15 wt%), which was diluted with methanol and deionized water. After stirring at 45 °C for 12 h, the GO/SiO2 mixture was added to the above solution. Then, under mechanical stirring, react at 25 °C for 5 h to guarantee full reaction. After that, the dialysis tubing (3.5k molecular weight cut-off) was used to remove the extra organic shell for 48 h and then the unreacted core was removed by centrifugation. In the end, the solvent was removed in a vacuum drying oven at 70 °C to gain the GO/SiO2 nanofluid.
The wavelength range of the UV lamp used in the UV treatment was 320–390 nm, and the intensity was 100 mW cm−2. The front and back sides of the sample were irradiated for one hour respectively.
To further confirm that SiO2 nanoparticles are deposited onto the surface of GO successfully, the FTIR spectra of GO, GO/SiO2 hybrid and GO/SiO2 nanofluid from 400–4000 cm−1 are collected and illustrated in Fig. 2(a). For GO, peaks at 3440 cm−1 and 1720 cm−1 are related to CO and –OH vibrations from the acidic groups of GO.
Based on the report of Kou et al.34 peaks at 1092 cm−1 and 465 cm−1 of GO/SiO2 hybrid are originated from Si–O–Si asymmetric vibrations and bending vibrations, indicating that the SiO2 nanoparticles are successfully deposited onto the surface of GO. In addition, for the GO/SiO2 nanofluid, peaks at 2923 cm−1 and 2854 cm−1 are allocated to the vibrations of C–H,35 which is the structure of M2070. Most importantly, the reaction of –NH2 with the epoxy groups allows M2070 to bond with KH-560, which is demonstrated by the presence of –NH– at 1274 cm−1. Furthermore, it can be seen that the spectra of the GO/SiO2 nanofluid show remarkable bands at 1150 cm−1 and 840 cm−1, related to Si–O–Si vibrations and O–Si–O vibrations, respectively. The results indicate that the SiO2 nanoparticles are successfully deposited on the surface of GO, and the organic layer is successfully grafted onto the hybrid core surface, which are consistent with the results of TEM.
Fig. 2(b) shows the UV-Vis spectra of GO, GO/SiO2 hybrid and GO/SiO2 nanofluid. It has been noted that spectra of the GO exhibit remarkable band at 232 nm, which is associated with π–π* transition of CC. Furthermore, for GO, absorption peak at 300 nm belongs to n → π* transition of CO, indicating that the crystalline structure of graphite is destroyed by strong oxidation.36 Besides, as shown in Fig. 2(b) inset, the characteristic peak of GO at 232 nm also appears in the spectra of GO/SiO2 hybrid and GO/SiO2 nanofluid, with strong absorption at 227 and 225 nm, respectively. The peak shift from 232 nm to 227 and 225 nm is attributed to the introduction of SiO2 and organic layers, which also result in the increase of the space steric hindrance an increase in spatial resistance. Consequently, the blue shift occurs as the degree of conjugation decreases and the molecular excitation wavelength shifts towards short-wave.
Illustrated in Fig. 2(c) are wide scan spectra of GO, GO/SiO2 hybrid and GO/SiO2 nanofluid. The peaks at 284, 400 and 532 eV correspond to C 1s, N 1s and O 1s, respectively. Furthermore, the appearance of Si 2s and Si 2p at 150 eV and 100 eV of GO/SiO2 hybrid and GO/SiO2 nanofluid confirm that SiO2 nanoparticles are deposited onto the surface of GO. The result is consistent with that of FTIR and UV-Vis spectra. Furthermore, the high-resolution C 1s spectrum (Fig. 2(d)) displayed four C chemical forms of C–O, CO, C–N and sp2 C, which belong to 285.4 eV, 286.4 eV, 285.1 eV and 284.7 eV, respectively. In addition, the fitting peaks of high-resolution Si 2p spectrum were shown in Fig. 2(e), the peak positions at 102.2 eV and 103.0 eV are consistent with the Si–O–Si and SiO2, respectively. This illustrates that the corona layers KH-560 have been grafted to the hybrid nanoparticles successfully.
The TGA curves of GO, GO/SiO2 hybrid, GO/SiO2 nanofluid and organic layers (KH560 + M2070) are illustrated in Fig. 2(f) to confirm the thermal stability and the content of the hybrid core in GO/SiO2 nanofluid. A loss of weight is observed in both GO and GO/SiO2 hybrid about 200 °C, owing to the decomposition of hydroxy, carboxyl and carbonyl of GO. However, it is noticed that the rate of weight reduction of GO/SiO2 hybrid is much lower than that of GO. This trend results from the great heat resistance of SiO2 nanoparticles in GO/SiO2 hybrid. In addition, it is clearly seen that the weights of GO/SiO2 nanofluid barely changed below 300 °C, indicating that the GO/SiO2 nanofluid has thermostability as reinforcing filler in resin, and is in a solvent-free, liquid-like state at room temperature. The long, flexible chains of the polyetheramine canopy contribute to this state. Furthermore, the TGA curve of KH560 + M2070 shows that there is a significant reduction in the weight of the sample in the range of 300–450 °C as a result of the decomposition of the organic layer. Subsequently, the weight of M2070 reaches 0.5% at 450 °C, indicating an almost complete decomposition of the organic shell in the range of 300–450 °C. Thereby, the GO/SiO2 nanofluid remaining above 450 °C is SiO2 nanoparticles, which is as high as 8.2 wt%.
The viscosity of the GO/SiO2 nanofluid from 10–70 °C is demonstrated in Fig. 2(g). It is obviously observed that the temperature variation is having a significant impact on the viscosity of the GO/SiO2 nanofluid. Particularly, the viscosity is decreasing while the temperature is increasing. This trend is because higher temperature leads to more active organic chains. In addition, it is illustrated in Fig. 2(g) that the viscosity of the GO/SiO2 nanofluid is as high as 45.5 Pa s at room temperature, and as high as 8.8 Pa s at 50 °C. It can be concluded that the GO/SiO2 nanofluid has good fluidity, whether at room temperature or higher temperature.
It is well known that the graphene nanosheets barely dissolved in most polar solvents. Fig. 3 investigates the solubility and dispersion of GO/SiO2 nanofluid in water, some common organic solvents and the mixture of epoxy and MTHPA. It can be seen from image (a) that the GO/SiO2 nanofluid homogeneously dispersed in these solvents. After one month, except in acetone and dimethylformamide, the GO/SiO2 nanofluid still show good dispersion without precipitate in water and most organic solvents. This great dispersion of GO/SiO2 nanofluid was provided by the oxygen groups on the organic chains of the nanofluid. The pure epoxy/MTHPA is shown in Fig. 3(b1) and the mixture of 1.0 wt% GO/SiO2 nanofluid and epoxy/MTHPA is shown in Fig. 3(b2). As shown, the nanofluid is dispersed in the epoxy/MTHPA uniformly without stratification. The organic layer of the GO/SiO2 nanofluid contains a large number of ether bonds and amino groups, which can be used as a curing agent with epoxy resin. So that, it has excellent dispersion in epoxy resin which containing a large number of ether bonds, hydroxyl groups and epoxy groups. It is well known that the dispersion of nanoparticles in the resins has a vital effect on the mechanical properties of resins. Therefore, the good dispersion brought by the organic layer of the GO/SiO2 nanofluid has the potential to improve the mechanical properties of epoxy resins.
The bending strength of the epoxy resin with various content of GO/SiO2 nanofluid was measured by the bending test. The results are shown in Fig. 4. The bending strength of pure epoxy resin is lower than that of the epoxy nanocomposite with the GO/SiO2 nanofluid. The bending strength gradually increases with the increase content of GO/SiO2 nanofluid when it is less than 0.8 wt%. This is due to the introduction of GO/SiO2 nanofluid into the matrix. Firstly, the great compatibility between the organic layer of the GO/SiO2 nanofluid and epoxy resin can enhance the mechanical properties of epoxy resin. Secondly, another reason for the increase in bending strength is usually that the toughness of epoxy resins is improved by the large surface area and high mechanical strength of GO and SiO2. Furthermore, the GO/SiO2 nanofluid shows fluid state without volatile solvent, so that there are no defects caused by bubbles during the curing process in epoxy resin. From the Fig. 4, the bending strength of the epoxy resin with 0.8 wt% GO/SiO2 nanofluid is 136.34 MPa, which is 24.6% higher than that of pure epoxy. After that, the bending strength gradually decreased with the GO/SiO2 nanofluid content increase. This phenomenon could be explained by the theory of silver stripes and shear bands, which could be induced at the interface of epoxy matrix and the nanoparticles by the cracks under the external forces. With increasing GO/SiO2 nanofluid content in the epoxy matrix, the interface between the nanoparticles and the matrix also increases, and the induced silver stripes and shear bands become more, so that more energy can be absorbed by them. Therefore, the mechanical properties of the epoxy nanocomposite can be improved. But with GO/SiO2 nanofluid amount increasing, agglomeration of nanoparticles would happen. Under the external force, the material will be prone to larger silver stripes and plastic deformation, and eventually develop into macroscopic cracks which leading to decreasing of the epoxy nanocomposite performance. What's more, in Singh's research,37 similar agglomeration effect at epoxy adhesive with metal decorated oxidized multiwalled carbon nanotube has been observed.
Illustrated in Fig. 5 are section images of pure epoxy matrix and epoxy nanocomposite with 0.8 wt% GO/SiO2 nanofluid by SEM after bending test. The energy absorption of the materials during bending test were revealed by comparing the morphology of the two sections of samples. As shown in Fig. 5(a) and (b), it is a typical brittle fracture, because the fracture morphology of the pure epoxy matrix showed a smooth mirror-like fracture surface with river patterns. This can be ascribed to poor energy absorption during fracture resulting from the high cross-linking densities of pure epoxy matrix.38 Thus, the pure epoxy matrix shows brittleness and low bending strength. Furthermore, Fig. 5(c) and (d) are fractography of epoxy matrix with 0.8 wt% GO/SiO2 nanofluid. It is obvious from the SEM images that the surfaces of epoxy matrix with GO/SiO2 nanofluid is coarser than that of the pure epoxy matrix. This is because the GO/SiO2 nanofluid provides the material with the ability to prevent crack propagation. Therefore, hindrance to crack propagation results in coarse fracture surface and makes bending strength of the epoxy resin higher.
Fig. 5 SEM images of fractured surfaces of (a and b) neat epoxy, (c and d) GO/SiO2 nanofluid/epoxy composite (0.8 wt%) before UV illumination. |
Fig. 6(a) shows the effect of different contents of GO/SiO2 nanofluid on the bending strengths of the epoxy matrix before and after UV illumination. Consistent with the change in bending strength of samples before illumination, the bending strengths of all the samples after illumination also firstly increased and then decreased as the increasing of GO/SiO2 nanofluid content. Before and after illumination, maximum bending strengths of 136.34 MPa and 114.28 MPa were achieved, respectively, at 0.8 wt% GO/SiO2 nanofluid. Furthermore, the bending strengths of pure epoxy resin decreased from 109.41 MPa before illumination to 82.12 MPa after illumination. The bending strengths of the composite with 0.8 wt% GO/SiO2 nanofluid increased by 39.2% after illumination compared with the pure epoxy resin. Thus, the GO/SiO2 nanofluid can provide excellent bending resistance for epoxy resin both before and after illumination, owing to its great compatibility with epoxy resin by organic chains and hindrance to crack propagation by nano core.
The strength loss rate of the composite with different contents of GO/SiO2 nanofluid after UV illumination are depicted in Fig. 6(b). As evident from Fig. 6(b), with increasing GO/SiO2 nanofluid content, the bending strength loss rates were reduced. A minimum bending strength of 15.6% was achieved at 1.2 wt% GO/SiO2 nanofluid. Consequently, it can be concluded that GO/SiO2 nanofluid can be used to effectively decrease the loss of bending strength of the resin due to UV illumination. This is attributed to the outstanding anti-UV aging property of GO and SiO2 nanoparticles. Thus, increasing the content of GO/SiO2 nanofluid can effectively reduce the amount of UV radiation absorbed by the epoxy resin.
To research further the fracture characteristics of epoxy resin after UV illumination, the fracture surface of pure epoxy resin and the epoxy resin with 0.8 wt% GO/SiO2 nanofluid taken from bending tests were investigated by SEM. As depicted in Fig. 7, it is clear that the fracture surface of pure epoxy resin is smooth, mirror-like and river patterns, and it is a typical brittle fracture after UV illumination. Whereas, the epoxy resin with 0.8 wt% GO/SiO2 nanofluid is covered with much rough and fluctuant lines with large and elongated crack pattern, suggesting that more bending energy can be dissipated through these lines.39 These results indicate that GO/SiO2 nanofluid can effectively enhance the bending strength of epoxy resin either before or after illumination, which is consistent with the bending test results.
Fig. 7 SEM images of fractured surfaces of (a and b) neat epoxy, (c and d) GO/SiO2 nanofluid/epoxy composite (0.8 wt%) after UV illumination. |
From the above considerations, the toughening mechanism of the GO/SiO2 nanofluid/epoxy resin composites before and after UV illumination can be proposed. Firstly, the GO/SiO2 nanofluid shows fluid state without volatile solvent, so that there are no defects caused by bubbles during the curing process in epoxy resin, and the organic layer of the GO/SiO2 nanofluid resulting in good compatibility with epoxy resin. All of this can enhance the mechanical properties of epoxy resin. Secondly, the toughness of epoxy resins is enhanced by the large surface area and high mechanical strength of GO and SiO2. Most importantly, it could be induced at the interface of epoxy matrix and the nanoparticles by the cracks under the external forces. With increasing GO/SiO2 nanofluid content in the epoxy matrix, the interface between the nanoparticles and the matrix also increases, and the induced silver stripes and shear bands become more, so that more energy can be absorbed by them. Therefore, the mechanical properties of the epoxy nanocomposite can be enhanced. Finally, the loss of bending strength of the resin resulting from UV irradiation was effectively reduced by GO/SiO2 nanofluid. This is may be because of the great anti-UV aging property of GO and SiO2 nanoparticles. Thus, the amount of UV radiation absorbed by the epoxy resin is reduced by the increase in GO/SiO2 nanofluid content.
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