Huaijun Tang*a,
Qiuhong Chena,
Guoyun Meng*b,
Shiyou Lua,
Jing Qina,
Kaixin Yanga,
Long Gaoa,
Zhengliang Wanga and
Yonghui He*c
aKey Laboratory of Green-Chemistry Materials in University of Yunnan Province, National and Local Joint Engineering Research Center for Green Preparation Technology of Biobased Materials, School of Chemistry & Environment, Yunnan Minzu University, Kunming, 650500, P. R. China. E-mail: tanghuaijun@sohu.com
bDepartment of Chemistry, Key Lab of Organic Optoelectronics and Molecular Engineering of Ministry of Education, Tsinghua University, Beijing, 100084, P. R. China. E-mail: mengguoyun@sina.com
cKey Laboratory of Chemistry in Ethnic Medicinal Resources, State Ethnic Affairs Commission & Ministry of Education, Yunnan Minzu University, Kunming 650500, China. E-mail: hee_csu@126.com
First published on 21st April 2023
Because rare-earth elements are scarce, expensive, and unsustainable, it is of great significance to develop rare-earth-free (even metal-free) luminescent materials as phosphors for LEDs. Here, a graphitic-C3N4 (g-C3N4) derivative containing some heptazines merged with phenyls has been synthesized via thermal polymerization of melamine and quinazoline-2,4(1H,3H)-dione at an optimal mole ratio of 18:1. In comparison with g-C3N4 synthesized from melamine only, the photoluminescent (PL) emission colour changed from blue to green, the maximum emission wavelength (λem,max) changed from 467 nm to 508 nm, and the PL quantum yield (PLQY) increased from 8.0% to 24.0%. It was further purified via vacuum sublimation, and a product with yellowish green emission (λem,max = 517 nm) and PLQY up to 45.5% was obtained. This sublimated product had high thermal stability and low thermal quenching; its thermal decomposition temperature was as high as 527 °C, and its relative PL emission intensity at 100 °C was 90.8% of that at 20 °C. Excited by blue light chips (λem,max ≈ 460 nm), cold, neutral and warm white LEDs can be fabricated using the sublimated product and orange-emitting (Sr,Ba)3SiO5:Eu2+ as phosphors. The good performances of these white LEDs (for example, the CIE coordinates, color rendering index and correlated color temperature were (0.31, 0.33), 84.4 and 6577 K, respectively) suggest that the low-efficiency blue-emitting g-C3N4 had been successfully converted into a high-efficiency metal-free quasi-green phosphor.
Mainly due to the radiative transition between the π, σ (or δ) antibonding orbitals (related to sp2 C–N bond) and the lone pair (LP) in the 2p orbitals of the edge N (i.e., π* → LP and σ* → LP), g-C3N4 can emit blue light (mainly at 430–550 nm with the maximum wavelength at around 470 nm).1,13−19 When it is properly modified (such as covalent atomic/molecular doping),20−25 light of other longer wavelength colours also can be achieved; therefore, g-C3N4 and its derivatives can be used as luminescent materials in some fields, such as light-emitting diodes (LEDs),14,20−23,26 luminescence detection16,17 and bioimaging.17-19,22,24 It is known that g-C3N4 includes two allotropes with the basic structural units of coplanar tri-s-triazine (i.e., heptazine, C6N7) and triazine (C3N3), respectively.1−5 Relatively, heptazine-based g-C3N4 is more stable2–5 and has better luminescence properties due to its bigger π-conjugated system and higher electron delocalization.27,28
It is well-known that LEDs are gradually replacing traditional light sources (such as incandescent lamps and fluorescent lamps) and are widely applied in general lighting, displays, automotive headlamps, visible light communication and so on, due to their advantages including high efficiency, energy-saving nature, long life, and environmental protection.29−32 LEDs (especially, the most important white LEDs) usually are fabricated using ultraviolet-/blue-light-emitting chips and down-conversion luminescent materials (i.e., phosphors).29−32 All kinds of luminescent materials have been tried as phosphors in LEDs in the past; however, up to now, the successfully commercialized phosphors almost are rare-earth-based inorganic luminescent materials (such as Y3Al5O12:Ce3+ and La2Ce2O7:Eu3+)31,32 mainly due to their high luminous efficiency and good heat resistance. However, rare-earth elements are very expensive and scarce; their mining and refining are accompanied by heavy pollution and high energy consumption, which are unsustainable in the long run. Therefore, developing phosphors without rare-earth elements is very significant and necessary, and hence has become a new research hotspot.33,34 At present, rare-earth-free phosphors mainly include some organic materials, inorganic quantum dots (QDs), perovskites, and Mn4+-doped fluorides.33,34
g-C3N4-based phosphors also are rare-earth-free (actually, metal-free) and have some other outstanding advantages for LEDs. For example, they can be easily prepared via thermal polymerization from cheap and source-abundant precursors, including melamine, cyanamide, monocyanamide, urea, thiourea, dicyandiamide, guanidinium chloride and so on.1−5 Due to the thermal polymerization process, they usually are highly stable up to ca. 600 °C even in the air,1−5 which is enough to meet the thermal requirements for LEDs since their fabrication and working processes usually are below 150 °C. Nevertheless, pristine bulk g-C3N4 is difficult to be used in LEDs because it just emits blue light with low efficiency, and its solid-state quantum yield (QY) usually is around 5%.15,23 Tuning the emission light colour from blue to the longer wavelength region and improving the luminous efficiency at the same time are two key requirements for g-C3N4-based luminescent materials to be successfully applied in LEDs and other fields. Some strategies, including atomic/molecular doping,20−25 nanosizing (including quantum dots),15−19,26,35 composite fabrication,15 and heterojunction construction36 have been used to achieve the above purposes. For example, in 2019, a series of g-C3N4 derivatives emitting multiple colours (450–650 nm) were synthesized using urea (as the precursor) and 2-aminothiophene-3-carbonitrile (as the dopant) by Q. Guo et al.;20 then, high-quality white LEDs were prepared using these g-C3N4 derivatives as the phosphors. In 2020, by using 2,4-diamino-6-phenyl-1,3,5-triazine as the precursor, phenyl-modified g-C3N4 with a broad emission range (500–650 nm) and high QY (about 60%) was synthesized by S. Porcu et al.,21 and a white LED was successfully fabricated by using it as a phosphor together with a blue light chip. Right this, phenyl-modified and sulfur-atom-doped g-C3N4-based nanomaterials with longer wavelength emission were prepared and used in white LEDs by H. Zhang et al.22 Recently, we prepared naphthyl-modified g-C3N4 by using melamine and cyanuric acid as precursors and 6-(naphthalen-2-yl)-1,3,5-triazine-2,4-diamine as the dopant; relative to bulk g-C3N4, the emission of this product was in the longer wavelength region, along with a wider spectrum and higher QY, and it was also successfully used in white LEDs.23 Despite such encouraging progress, g-C3N4-based luminescent materials used in LEDs (especially, white LEDs) are still very rare and unsatisfactory. Some disadvantages, such as uncontrollable emission colour, low luminous efficiency, and poor batch stability need to be overcome urgently for their wide application.
For g-C3N4-based luminescent materials, molecular doping is an effective way to improve the luminous efficiency and tune emission colour;20−25 however, the luminous efficiency usually decreases when too much of organic dopants are used,20,22,23 probably due to too many structural defects, oversized π-conjugated systems, very low energy gaps and some undesired impurities,3,4 which result in high charge separation and luminescence quenching. Therefore, the amount of organic dopant used needs to be optimized. Additionally, the luminous efficiency can be further improved if some over-polymerized components with oversized π-conjugated systems and undesired impurities are separated (i.e., purification). Based on these viewpoints, here, a yellowish-green-emitting g-C3N4 derivative containing some heptazines merged phenyls was synthesized by using melamine and quinazoline-2,4(1H,3H)-dione at an optimal mole ratio and further purified by vacuum sublimation. Then, the sublimated product (i.e., purified product) was successfully used as a high-efficiency metal-free quasi-green phosphor in white LEDs under the excitation of GaN-based blue light chips.
Fig. 2 The solid-state 13C NMR spectra of g-C3N4, g-C3N4-Ph and s-g-C3N4-Ph. (Inset) The representative structural units of g-C3N4-Ph and s-g-C3N4-Ph. |
The FT-IR spectra of g-C3N4, g-C3N4-Ph and s-g-C3N4-Ph (Fig. 3) showed the typical breathing vibration of heptazines at around 805 cm−1 (orange dashed line in Fig. 3) and the stretching modes of C–N/CN of heptazines at 1050–1750 cm−1,22−24 which also indicate that all of them were mainly made up of heptazines. Due to the overlap of the skeleton vibration absorption of the phenyl rings with the stretching vibration absorption region of C–N/CN, in the g-C3N4-Ph and s-g-C3N4-Ph spectra, this absorption region became stronger and sharper (1465 cm−1 and 1615 cm−1, purple dashed lines in Fig. 3). Moreover, the stretching vibration absorption (3040 cm−1 and 3125 cm−1, orange triangles in Fig. 3) and out-of-plane wagging vibration absorption (740 cm−1 and 595 cm−1, orange rhombuses in Fig. 3) of C–H further suggested that the phenyls had merged with some heptazines. On all three spectra, the broad absorption band at 3000–3500 cm−1 could be ascribed to the N–H stretching vibration of the uncondensed amine groups (mainly at the edges of the 2D sheets).20,22,23 However, although some heptazines are merged via phenyls in g-C3N4-Ph and s-g-C3N4-Ph, because these units cannot link to other heptazines due to the absence of amino groups on the phenyls, the 2D sheets become relatively small-sized, and the proportion of amine groups at the edges relatively increases; thus, the stretching vibration absorption of N–H (3485 cm−1 and 3425 cm−1, orange stars in Fig. 3) became stronger.
The XRD pattern of g-C3N4 (Fig. 4) was completely consistent with those reported in the literature,10,13,37 showing low crystallinity and only two distinct diffraction peaks, of which the strong peak at 27.2° indexed to (002) diffraction originates from the interplanar graphitic stacking, while the weak peak at 13.1° corresponding to (100) diffraction belongs to the in-plane structural packing of the heptazines. However, there were some sharp peaks on the XRD patterns of g-C3N4-Ph and s-g-C3N4-Ph, nearly the same as those of melem oligomers with a low polymerization degree,39 which suggests that g-C3N4-Ph and s-g-C3N4-Ph also had low polymerization degrees and were composed of small-sized 2D sheets. These small-sized 2D sheets are easier to crystallize than the large-sized g-C3N4 2D sheets, so g-C3N4-Ph and s-g-C3N4-Ph had higher crystallinity than g-C3N4.
The scanning electron microscopic (SEM) images of g-C3N4, g-C3N4-Ph and s-g-C3N4-Ph (Fig. 5) are in good agreement with the results of their XRD. All of them were composed of stacked sheets; however, the stack of g-C3N4 was very messy (corresponding to its low crystallinity), while the other two were relatively more regular and compact (corresponding to their higher crystallinity). Especially, some s-g-C3N4-Ph slices composed of many single 2D sheets could be clearly identified.
The ultraviolet-visible-near infrared diffuse reflectance spectra (UV-Vis-NIR DRS) and the corresponding Tauc plots (Fig. 6) showed that the absorbance threshold of the g-C3N4 powders was about 450 nm, and the corresponding optical band gap energy (Eg) was about 2.76 eV, which are consistent with those in the literature.10,37 The absorption of g-C3N4-Ph and s-g-C3N4-Ph showed an obvious red-shift relative to that of g-C3N4 due to the merging of some heptazines with phenyls and the resultant extension of their π-conjugated systems; their absorbance thresholds were about 719 nm and 539 nm, and the Eg were 2.30 eV and 1.72 eV, respectively. Because the relatively big-sized 2D sheets with bigger π-conjugated systems were separated after vacuum sublimation, the absorption of s-g-C3N4-Ph showed an obvious blue shift (180 nm) relative to that of g-C3N4-Ph, and its Eg correspondingly increased from 1.72 eV to 2.30 eV.
Fig. 6 (a) The UV–Vis–NIR DRS and (b) the corresponding Tauc plots of g-C3N4, g-C3N4-Ph and s-g-C3N4-Ph. |
The above characterization results (13C NMR, FT-IR, XRD, SEM and UV-Vis-NIR DRS) indicate the merging of the phenyl rings from quinazoline-2,4(1H,3H)-dione with heptazines; in other words, the expected target products (g-C3N4-Ph and s-g-C3N4-Ph) were obtained. Furthermore, the chemical structure of the sublimated product (s-g-C3N4-Ph) was basically consistent with that of the product before sublimation (g-C3N4-Ph), but the 2D sheets with a high polymerization degree and high molecular weights no longer existed in s-g-C3N4-Ph.
The sublimated product s-g-C3N4-Ph emitted a bright yellowish-green light (460–650 nm, λem,max = 517 nm). Relative to the PL emissions of g-C3N4 (λem,max = 467 nm) and g-C3N4-Ph (λem,max = 508 nm), that of s-g-C3N4-Ph showed a red-shift of 50 nm and 9 nm, respectively. This also can be attributed to the merging of heptazines with phenyls. As mentioned above, the degree of polymerization and size of the 2D sheets of s-g-C3N4-Ph were lower than those of g-C3N4-Ph; moreover, the purity of s-g-C3N4-Ph was higher than that of g-C3N4-Ph. Therefore, it is reasonable to believe that the 2D sheets in s-g-C3N4-Ph are more closely packed together than those in g-C3N4-Ph (as shown in Fig. 5), which causes a higher degree of π–π stacking and results in the red-shift of PL emission (9 nm). Due to the big-sized 2D sheets with low luminous efficiency and the separation of some undesired impurities, the QY of s-g-C3N4-Ph greatly improved and reached 45.5% which is much higher than those of g-C3N4 (8.0%) and g-C3N4-Ph (24.0%). As far as we know, s-g-C3N4-Ph is the first high-efficiency g-C3N4-based luminescent product obtained by using vacuum sublimation as the purification technique.
As shown in Fig. 7, the excitation spectra of g-C3N4-Ph and s-g-C3N4-Ph were very different from that of g-C3N4; especially, they had a relative red-shift in excitation (at around 460 nm), which also can mainly be due to the effect of phenyl ring modification. Both g-C3N4-Ph and s-g-C3N4-Ph showed two peaks on their excitation spectra; both left peaks were mainly at 272–395 nm, and the λex,max of the left peaks of g-C3N4-Ph and s-g-C3N4-Ph were 326 nm and 361 nm, respectively. Their right peaks were similar to each other, mainly at 395–480 nm with the λex,max of 459 nm and 463 nm, respectively. These peaks should have mainly originated from the units of heptazine merging with phenyl. Relative to the right peak of g-C3N4-Ph, that of s-g-C3N4-Ph was much stronger perhaps due to the higher proportion of heptazine merging with phenyls and the high purity of s-g-C3N4-Ph. At the same time, the right peak of s-g-C3N4-Ph was stronger than its left peak, which means that s-g-C3N4-Ph can be efficiently excited by blue light and hence can be used together with commercial GaN-based blue light chips. The PL data of g-C3N4, g-C3N4-Ph and s-g-C3N4-Ph are further summarized in Table S1.† In view of the better PL emission performance of s-g-C3N4-Ph, only it was further studied and used in LEDs.
As shown in Fig. 8, the thermogravimetry (TG) curve suggested that s-g-C3N4-Ph has very high thermal stability; its thermal decomposition temperature (Td) was as high as 527 °C, which is high enough to meet the heat-resistance requirements for LEDs (>150 °C).23,40 The thermal quenching property of s-g-C3N4-Ph was investigated by its temperature-dependent PL spectra measured at every 20 °C interval from 20 °C to 200 °C (Fig. 9); the results are summarized in Table S2.† When the temperature was increased from 20 °C to 200 °C, the PL emission range and spectra shape hardly changed, except for a slight red-shift of λem,max (from 517 nm to 520 nm), which suggests that its emission color is very stable and hardly changes with the increase of temperature. At the same time, the decline of its emission intensity was not serious with the rising temperature, and its relative emission intensity at 100 °C was 90.8% of that at 20 °C, the relative intensity at 160 °C (10 °C higher than 150 °C, as required for LEDs) was 82.0% of that at 20 °C, and even at 200 °C, 77.2% intensity was retained. Thermal quenching was very low and lower than those of many inorganic phosphors,40,41 so s-g-C3N4-Ph is a good candidate phosphor for LEDs.
Fig. 10 (a) The emission spectra of LEDs No. a–h. Insets on the right: photographs of the LEDs in the working state. (b) The CIE coordinates of LEDs No. a–h. |
No. of LEDs | Blending concentration (wt%) | Luminous efficiency (lm W−1) | CRI | CCT (K) | λem,max (nm) | CIE (x, y) | |
---|---|---|---|---|---|---|---|
s-g-C3N4-Ph | (Sr,Ba)3SiO5:Eu2+ | ||||||
a All LEDs were excited by GaN-based blue light chips, and their luminous efficiencies were around 25.0 lm W−1, λem,max ≈ 460 nm. The CIE coordinates were around (0.15, 0.04), CCT > 100000 K. All LEDs were operated at 5.0 V forward voltage and 20 mA forward current. | |||||||
a | 8.0 | 0.0 | 20.7 | 35.1 | 6024 | 517 | (0.30, 0.56) |
b | 3.0 | 0.50 | 33.5 | 64.1 | 8847 | 457 | (0.26, 0.37) |
c | 3.0 | 0.75 | 44.5 | 77.5 | 8426 | 458 | (0.27, 0.34) |
d | 3.0 | 1.00 | 56.0 | 84.4 | 6577 | 457, 591 | (0.31, 0.33) |
e | 3.0 | 1.25 | 50.4 | 83.8 | 5250 | 458, 593 | (0.34, 0.37) |
f | 3.0 | 1.50 | 54.7 | 82.0 | 4027 | 459, 595 | (0.38, 0.38) |
g | 3.0 | 1.75 | 60.0 | 81.5 | 3647 | 458, 594 | (0.40, 0.39) |
h | 3.0 | 2.00 | 54.5 | 80.2 | 3374 | 459, 596 | (0.41, 0.40) |
Further, s-g-C3N4-Ph was used for fabricating white LEDs together with commercial orange phosphors (Sr,Ba)3SiO5:Eu2+ (λem,max = 598 nm)42 and excited by the above blue light chips. As listed in Table 1, the blending concentration of s-g-C3N4-Ph in every LED was fixed at 3.0 wt%, the blending concentration of (Sr,Ba)3SiO5:Eu2+ was changed from 0.50 wt% to 2.00 wt%. The emission spectra of all these LEDs (No. b–h) are shown in Fig. 10(a). The spectra were composed of three components, including the blue light of the chips, the green light of s-g-C3N4-Ph and the red light of (Sr,Ba)3SiO5:Eu2+. With increasing concentration of (Sr,Ba)3SiO5:Eu2+, the blue light gradually was absorbed and faded; at the same time, the red light gradually enhanced, and relatively, the proportion of the green light of s-g-C3N4-Ph in every LED was more stable. Except for LED No. b, the other LEDs (No. c–h) were white, and their correlate colour temperatures (CCT) gradually decreased from 8426 K to 3374 K with increasing concentrations of (Sr,Ba)3SiO5:Eu2+. Among them, No. c (CCT = 8426 K) and No. d (CCT = 6577 K) were cold white LEDs, No. e (CCT = 5250 K) and No. f (CCT = 4027 K) were neutral white LEDs, and No. g (CCT = 3647 K) and No. h (CCT = 3374 K) were warm white LEDs. Such continuous change in their emission colour is exhibited by their CIE coordinates and working state photographs (Fig. 10). The white LEDs showed high colour rendering indexes (CRI); except for No. c (CRI = 77.5), the CRI of other white LEDs were higher than 80. At the same time, all of them showed high luminous efficiencies, mostly between 50.0 lm W−1 and 60.0 lm W−1. Taken together, the white LEDs emitted high-quality white light; especially, LEDs No. d and No. e possessed high CRI (84.4 and 83.8, respectively), and their CIE coordinates (0.31, 0.33) and (0.34, 0.37) were very close to those (0.33, 0.33) of pure white light. Though s-g-C3N4-Ph is a yellowish-green-emitting material, the results of its application in white LEDs suggest that it can provide a high-quality green light component for white light. Most of the reported green phosphors usually use rare-earth ions for green emission or sensitization, such as Ce5Si3O12N:Tb3+,43 Ba2LiSi7AlN12:Eu2+,44 RbLi(Li3SiO4)2:Eu2+,45 CaY2HfGa(AlO4)3:Ce3+,46 and CaY2ZrScAl3O12:Ce3+.47 In comparison, s-g-C3N4-Ph is not only rare-earth-free but also metal-free, which makes it a cheap quasi-green phosphor for LEDs. Moreover, it can be efficiently excited by GaN-based blue light chips, which are cheap now due to large-scale commercial production. Therefore, s-g-C3N4-Ph is a good phosphor for practical applications.
Footnote |
† Electronic supplementary information (ESI) available: Some figures and data of sample preparation, characterizations, and luminescent properties. See DOI: https://doi.org/10.1039/d3ra00473b |
This journal is © The Royal Society of Chemistry 2023 |