Ming Hua,
Shanhui Zhao*b and
Yonghao Luoc
aEverbright Greentech Technology Services (Jiangsu) Ltd, Nanjing, 210000, China
bSchool of Energy and Power Engineering, Nanjing Institute of Technology, Nanjing, 211167, China. E-mail: shhzhaoseu@163.com
cShanhai Jiao Tong University, Shanghai, 200240, China
First published on 12th December 2023
Methods of partial oxidation for biomass tar conversion were studied based on their detailed reaction mechanism. The good accuracy of the modeling results compared with the experimental data indicate that the model was reasonable. Anisole was chosen as the tar model component for partial combustion with equivalence ratios (ER) from 0 to 0.8. The results show that oxygen promotes the pyrolysis of anisole and thereby the tar conversion rate. An appropriate amount of oxygen could crack tar into flammable small-molecule gases (H2, CO) and inhibit the generation of polycyclic aromatic hydrocarbon (PAH) compounds. In addition to the introduction of active free radicals, partial oxidation could also improve tar cracking by exothermic oxidation to produce amounts of heat. Typical PAH production was studied based on the rate of product formation (ROP). The results show that active radicals, such as H and OH, promote tar cracking. A detailed reaction pathway for tar conversion was built. Staged oxygen supply benefited the cracking of tar into small-molecule gases and inhibited the formation of PAHs.
There are several methods for tar reduction, such as mechanical methods, thermal cracking, partial oxidation, catalytic conversion and so on.18,19 Among these, non-catalytic partial oxidation is quite an effective method that can realize high tar reduction ratios. The two-staged gasifier at the Technical University of Denmark has been reported to operate with a very low tar content in the syngas. The crucial part is the separation of pyrolysis and the gasification stage for partial oxidation to realize a primary tar conversion ratio of 99%.20 The Xylowatt gasifier has a similar structure, and the homogenous partial combustion zone could reach a tar conversion ratio of 99.5%. Partial oxidation is a key process in biomass gasification, which provides the energy for biomass pyrolysis, tar cracking and char gasification.
Brandt et al.21 reported that a 100 kW two-staged gasifier could achieve a syngas tar content as low as 15 mg Nm−3 by combining partial oxidation and charcoal bed reduction. The tar content after partial oxidation of the pyrolysis gas could be reduced to 3000 mg kg−1 dry wood and 500 mg kg−1 straw.22 A suitable supply of air and good mixing of the air with the pyrolysis gas were crucial for the results. Marda et al.23 investigated the non-catalytic partial oxidation of bio-oil for the production of hydrogen. High yields of CO and H2 were achieved, respectively up to 50–70% and around 25%. The rate of bio-oil carbon to gas conversion by non-catalytic partial oxidation was between 85–95% under optimal conditions, proving that non-catalytic partial oxidation has high potential for bio-oil or tar conversion.
However, research on the detailed kinetic mechanism of thermal cracking and partial oxidation by modeling is still lacking. Most kinetic models available currently are based on the combustion of traditional fuels. Norinaga et al.24 investigated the partial oxidation of hot coke oven gas, which contained 31 aromatic tar compounds (the smallest was benzene, and the largest was coronene). The mechanism developed by Richter and Howard25 was proposed as the kinetic mechanism. Gerun et al.26 proposed a 13-reaction mechanism involving phenol, benzene, naphthalene and soot. The reduced mechanism was coupled with the commercial CFD software Fluent. However, more work focusing on the unconventional biomass tar compounds is needed to discover the detailed conversion mechanism of biomass tar.
Therefore, in this paper, anisole was used as the model compound of lignin tar to study the mechanism of homogeneous cracking and partial oxidation of aromatic hydrocarbon tar in order to obtain the conversion path of typical biomass tar and provide theoretical support for the low tar biomass gasification technology.
Pyrolysis | Residence time pers | Temperature (K) | ||
---|---|---|---|---|
Anisole/mole% | Argon/mole% | Pressure/bar | ||
0.01 | 0.99 | 1 | 2 | 673–1173 |
The simulation results and experimental results are shown in Fig. 2.
In Fig. 2, the black dots are the experimental results of the pyrolysis of anisole reported by M. Nowakowska et al.,31 and the curves are the simulation results of the corresponding working conditions simulated using the Chemkin PSR module. It can be found that this model describes the conversion of anisole pyrolysis at different temperatures. In order to fully verify the model, the formation rules of anisole pyrolysis products were simulated and compared with the experimental results, as shown in Fig. 3.
It can be seen from Fig. 3 that the simulation results of several typical gas products (H2, CO, CH4) have good agreement with the experimental results in terms of the variation trend with respect to pyrolysis temperature. Phenol is one of the important intermediate products formed in the pyrolysis of anisole. It can be seen that its yield changed with temperature, and the experimental results were good. However, there is a certain gap between the absolute value of yield at 1000 K and the experimental results. C6H5OH is produced by the initial of decomposition of anisole. The combination of C6H5O and H produces C6H5OH. In the experiments, the yield of C6H5OH is higher than that obtained by modeling. The reason is partly due to the existence of the reactor wall, which may benefit the combination of C6H5O and H. In general, this model can describe the pyrolysis process of anisole well.
In this work, molecular dynamic modeling based on the ReaxFF method was used to study the thermal decomposition of anisole. A three-dimensional periodic box filled with 100 anisole molecules was built on the AMS software, with a box size of 40 Å × 40 Å × 40 Å. A set of non-isothermal simulations was performed using the NVT ensemble in the temperature range of 300–4000 K at the heating rate of 30 K ps−1, and then the temperature was maintained at 4000 K for 100 ps. In the ReaxFF simulations, the bond order cutoff and non-bonded cutoff were 0.3 and 10.0 Å, respectively. The time step was set to 0.25 fs.
The reactive force field is crucial for modeling performance. In this work, the CHO-2016 force field, which was developed by Ashraf et al.,36 was used for all the simulations. The CHO-2016 force field overcomes the shortcomings of CHO-2008 (ref. 37) and is used extensively to study the pyrolysis or combustion of different hydrocarbon fuels. The force field has also shown good capability to describe the decomposition and combustion of single component fuels.38
The optimized molecular configurations of anisole at 300 K and decomposition products at 4000 K are summarized in Fig. 4.
It can be seen that at 300 K, anisole is not likely to react according to the ReaxFF calculation. When the temperature reached 4000 K, anisole largely decomposed and many products, such as CO, H2, CH4, and C6H5OH, were produced, consistent with the experimental results and kinetic mechanism calculation. Based on the ReaxFF MD calculation, the variation in the number of anisole molecules with decomposition temperature was recorded, and the curve is shown in Fig. 5 below.
The plot indicates that the initial temperature of anisole decomposition is around 1976 K, which is much higher than the actual temperature recorded experimentally. The reason is that ReaxFF MD simulations typically operate at a time scale of picoseconds or nanoseconds, which is much shorter than experiments, which operate at a scale of milliseconds or seconds. To achieve reaction data in the real temperature ranges using ReaxFF MD modeling, the modeling time should be very long and comparable with the real reaction (milliseconds or seconds). Prolonged computation times are not supported by limited computational resources, especially for large molecular systems. In order to observe the chemical reaction in a short time using ReaxFF MD simulations, in practice, usually, the modeling temperature is increased to accelerate the reaction speed such that the chemical reactions occur within an extremely short period of time (picoseconds or nanoseconds). This is a reasonable approach ReaxFF MD calculations in many current applications.
Similarly, some key products obtained during anisole decomposition were recorded, and the results are summarized in Fig. 6.
It can be indicated from Fig. 6 that phenol was initially formed at 1980 K, which is consistent with the initial decomposition temperature of anisole. This means that phenol is the initial decomposition product of anisole. With a further increase in temperature, the yield of phenol first increased to a peak value (3200 K) and then decreased, which can be attributed to secondary reaction at higher temperatures. The difference is that the initial temperature of H2, CO and CH4 is close to 3000 K, which is much higher than the initial cracking temperature of anisole. The reason is that small gaseous species are mainly derived from secondary reactions. For example, CO was mainly produced from the decarbonylation of the phenoxyl groups. In ReaxFF MD calculations, the secondary reaction usually occurs at a higher temperature, which is attributed to the short modeling time scale. Nevertheless, the formation of these small gas molecules is basically consistent with the experimental results.
In the partial oxidation process, temperature, oxygen content and reaction residence time are the key parameters that affect tar conversion. In this paper, anisole has been used as the model compound of tar, and the composition formation rules of anisole were studied under different temperatures and oxygen levels. Combined with ROP and sensitivity analysis, the key reaction path of the partial oxidation transformation of tar was obtained, providing theoretical support for the partial oxidation technology for the removal of biomass tar.
Fig. 7 The product distributions during the partial oxidation of anisole under different temperatures and oxygen equivalents. |
It can be seen that temperature and amount of oxygen have an obvious influence on the formation of products in the pyrolysis process of anisole. H2 and CO were the two main flammable target products of biomass gasification, and their yields first increased and then decreased with the increase in oxygen content. At 1373 K, the H2 yield reached the maximum value at ER = 0.2, while the CO yield peaked at ER = 0.5, which may be due to the fact that the oxidation of H2 is easier. The formation law of CH4 was different from the two gases mentioned above. With the increase in oxygen content, the yield of CH4 decreased linearly, which indicates that the oxidizing atmosphere is conducive to the formation of hydrocarbon gases, such as CH4. Benzene was the smallest component among aromatic hydrocarbons, and its yield was similar to that of CH4, showing a decreasing trend with the increase in temperature and oxygen content. Naphthalene is a typical PAH tar and one of the main components of tar after partial oxidation in a biomass gasifier. It can be seen that the formation rule of naphthalene was similar to that of benzene, and the yield of naphthalene also decreased with an increase in temperature and oxygen. Phenol is a typical secondary tar; however, at 1273 K and 1373 K, the yield of phenol was low, and with the increase in oxygen content, the yield of phenol increased only slightly, which may be because the pyrolysis processes of anisole and other tars produce some phenol. Toluene is a typical secondary tar. At 1173 K, its yield peak appeared at ER = 0.1. With an increase in temperature, its yield decreased. Phenanthrene (A3) is a typical PAH tar. With an increase in temperature, the peak yield of phenanthrene (A3) shifted to the direction of low ER. These results indicate that in the partial oxidation process of anisole, a small amount of oxygen promotes the formation of macromolecular PAH tar, while in a high-oxygen atmosphere, the PAHs generated can undergo further oxidative cracking.
In the partial oxidation process, O, O2, HO2, OH and other active radicals play a key role.
As seen in Fig. 8, the generation of O radicals mainly happens through the H + O2 = OH + O reaction, which directly comes from O2. The generated O free radicals can react directly with C2H2 and C6H6; C2H2 is an important intermediate product in the hydrocarbon combustion process and plays an important role in the generation of PAHs and carbon black through the HACA mechanism. C6H6 is the most basic aromatic hydrocarbon, which forms a phenoxyl structure under the attack of reactive oxygen radicals, and the decarbonylation of the phenoxyl structure is one of the main pathways of benzene ring cracking.44 The O2 molecule also has strong oxidation activity because it is in a triplet state, and its electronic structure is similar to free radicals. As seen in Fig. 8, O2 consumption mainly happens by the direct oxidation of the intermediate free groups, such as H, HCCO, H2CCCCH and C6H5. In the oxidation process, O2 does not only promote the cracking of macromolecular components, such as H2CCCCH and C6H5, but also generates new active radicals, such as H, OH, and O, through chain reactions to further promote the cracking and oxidation of tar.
Cyclopentadienyl (C5H5) is an important intermediate component in the combustion process of hydrocarbons and can be polymerized to form macromolecular PAHs and carbon black through the resonance-stabilized free radical binding reaction (RSR).45 From the ROP analysis, it was found that the main source of C5H5 was the decarbonylation of phenoxyl (C6H5O), and a small part came from the dehydrogenation of cyclopentadiene (C5H6). The consumption of PAHs is mainly controlled by cyclopentadienyl bimolecular polymerization, which produces a large amount of PAHs, such as naphthalene (C10H8). However, in an oxidizing atmosphere, O radicals can attack C5H5 to generate C5H4O, which can undergo further decarbonylation reactions and finally decompose into small-molecule components.
Naphthalene is a typical PAH component.41,46 It can be seen that in the partial oxidation process of anisole, the generation of naphthalene happens mainly through 2C5H5 = C10H8 + 2H, that is, the RSR mechanism of cyclopentadienyl. The cracking reaction of naphthalene occurs mainly through the reaction with H and OH free radicals, and OH is the main reaction.
Therefore, from the ROP analysis, it can be inferred that O, O2, OH and other oxygen-containing active groups play a key role in the formation and conversion of tar. In the partial oxidation by adding a certain amount of oxygen, the reaction process produces a large number of oxygen-containing active free radicals, promoting the pyrolysis of tar.
The results show that in an inert atmosphere, the temperature dropped in the first 0.3 s, then remained stable, and the final temperature was about 1150 K, which is about 23 K lower than the initial temperature of 1173 K. This indicates that the pyrolysis of biomass tar under an inert atmosphere is an endothermic process, so external heat supplementation is needed. Under the conditions of ER = 0.1, 0.2 and 0.4, the reaction temperature increased rapidly within the first 0.3 s, and the amplitude increased with an increase in oxygen. At ER = 0.2, the maximum temperature in the reactor was 1380 K, which is 207 K higher than the initial temperature, while at ER = 0.4, the maximum temperature in the reactor was 1594 K, which is 421 K higher than the initial temperature.
The addition of oxygen, tar and small molecules of flammable gases (H2, CO, CH4, etc.) would lead to a violent oxidation reaction, greatly increasing the temperature in parts of the oxidation zone, and at the same time, promote the generation of more active free radicals, further enhancing the pyrolysis conversion of tar.
Anisole can lose the methyl group and form a phenol group under certain temperatures and conditions, and further lose CO to form a cyclopentadienyl group. Another conversion route is the direct removal of the methoxyl group of phenol to form C6H5, which is the main conversion method of anisole, accounting for more than 70%. Cyclopentadiene is further converted into C2H2, C3H5 and other small molecules under the action of hydrogen. Under an inert atmosphere, the cyclopentadiene radicals can polymerize to produce naphthalene. The conversion of naphthalene can happen in two ways: pyrolysis and polymerization. Pyrolysis mainly occurs with the addition of oxygen to remove CO, while the polymerization route follows the mechanism of HACA. In the first step, acenaphthene is generated, and further polymerization occurs to produce higher-molecular-weight PAHs. The presence of oxygen promotes the circumferential oxygenation reaction of PAHs, thus increasing their cracking rate and generating more small-molecular gas components. However, the H radicals produced in the HACA process are largely consumed in the presence of oxygen, so the polymerization reaction is also strengthened to a certain extent.
Therefore, the conversion characteristics of tar under partial oxidation conditions are as follows: that the amount of tar is greatly reduced, while the structure of residual tar is more stable and its properties are more stubborn; further, most of them become tertiary tar.47
It is worth noting that in the process of biomass partial oxidation, oxygen has a multi-stage effect. At the beginning of the reaction, oxygen reacts with small molecule gases, giving off heat and forming active free radicals at the same time, thus promoting tar cracking. In the middle stage of the reaction, a certain amount of oxygen free radicals react with PAHs or cyclopentadiene, gradually take off CO pyrolysis. The PAH components are gradually cracked into small molecule gas products.
Based on the detailed reaction mechanism, the PSR module in Chemkin 4.5 software was used to establish a tar cracking process model with graded oxygen distribution, as shown in Fig. 11.
The specific parameters are as follows: the pyrolysis gas is a mixture containing anisole as the model tar compound, the single-stage oxygen distribution model is ER = 0.4, the reaction residence time R.T. = 2 s, the TGIV keyword is used, and the reaction temperature remains unchanged. In the multi-stage oxygen distribution model, two PSR modules are connected in series, and oxygen is injected in two stages at an equivalent ratio of 0.2, that is, the average oxygen injection and residence time is 1 s. The calculation results are shown in Fig. 12.
It can be seen that oxygen staging has different effects on the partial oxidation of anisole in different temperature ranges. At a lower temperature (800 °C), the yield of benzene and naphthalene can be slightly increased by oxygen fractionation. The reason is that at low temperatures, oxygen molecules are more likely to react with smaller gas components. However, from the perspective of hydrogen generation, at 800 °C, the hydrogen production rate with oxygen staging was significantly higher than that without oxygen staging. This indicates that at lower temperatures, oxygen is more likely to promote the oxidation reaction of small molecular hydrocarbons. At high temperatures, the yield of tertiary tar of aromatic hydrocarbons, such as benzene and naphthalene, decreased obviously, while the yield of hydrogen also increased rapidly. In these conditions, the oxygen molecules can directly attack the macromolecular tar compounds, enhancing the selective cracking and oxidation of tar compounds. In the whole process, under high-temperature conditions (above 1000 °C), staged-oxygen supply could obviously promote tar cracking and inhibit the generation of macromolecular PAH tar compounds.
(1) The addition of oxygen promotes the pyrolysis of anisole. A proper amount of oxygen can crack tar into flammable small-molecule gases (H2, CO) and inhibit the generation of macromolecular PAH tar.
(2) The ROP analysis results show that O, O2, OH and other oxygen-containing active groups play a key role in the formation and transformation of tar. With the addition of a certain amount of oxygen, the partial oxidation reaction process produces a large number of oxygen-containing active free radicals, promoting the pyrolysis transformation of tar.
(3) The reaction energy analysis shows that the addition of oxygen does not only provide the active free radicals but also releases a lot of heat through the oxidation reaction, raises the temperature of the reaction zone, and further promotes the pyrolysis of tar.
(4) The calculated results for staged-oxygen supply show that at high temperatures (above 1000 °C), using oxygen staging can promote the pyrolysis of tar, inhibit the generation of PAH tar, and selectively crack tar into small-molecule flammable gases.
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