Wei
Zhou
,
Scott R.
Docherty
,
Christian
Ehinger
,
Xiaoyu
Zhou
and
Christophe
Copéret
*
Department of Chemistry and Applied Bioscience, ETH Zürich, Vladimir Prelog Weg2, CH-8093 Zürich, Switzerland. E-mail: ccoperet@inorg.chem.ethz.ch
First published on 18th April 2023
Rh-based catalysts modified by transition metals have been intensively studied for CO2 hydrogenation due to their high activity. However, understanding the role of promoters at the molecular level remains challenging due to the ill-defined structure of heterogeneous catalysts. Here, we constructed well-defined RhMn@SiO2 and Rh@SiO2 model catalysts via surface organometallic chemistry combined with thermolytic molecular precursor (SOMC/TMP) approach to rationalize the promotional effect of Mn in CO2 hydrogenation. We show that the addition of Mn shifts the products from almost pure CH4 to a mixture of methane and oxygenates (CO, CH3OH, and CH3CH2OH) upon going from Rh@SiO2 to RhMn@SiO2. In situ X-ray absorption spectroscopy (XAS) confirms that the MnII is atomically dispersed in the vicinity of metallic Rh nanoparticles and enables to induce the oxidation of Rh to form the Mn–O–Rh interface under reaction conditions. The formed interface is proposed to be key to maintaining Rh+ sites, which is related to suppressing the methanation reaction and stabilizing the formate species as evidenced by in situ DRIFTS to promote the formation of CO and alcohols.
Our group has successfully applied this approach to various heterogeneous reactions such as the selective oxidation of methane14 and propane dehydrogenation15,16 as well as the selective CO2 hydrogenation to methanol.17 For instance, a series of Cu-based catalysts doped with various metals (Cu/M@SiO2, M = Ti, Zr, Hf, Nb, Ta, Zn, Ga) were synthesized via the SOMC/TMP approach.18–23 Metal nanoparticles with a narrow particle size distribution, similar metal dispersion, tailored interfaces, and compositions enabled the investigation of the influence of discrete physicochemical properties (Lewis acidity and alloying) on CO2 hydrogenation. These studies have shown that the presence of Lewis acid sites, originating from early transition-metal metal dopants, boosts the CH3OH formation rate via the stabilization of formate and methoxy intermediates.21 For the Cu–Ga@SiO2 and Cu–Zn@SiO2 model catalysts, alloy phases have been observed upon the reduction treatment.19,20 The oxidation of Zn or Ga to form small oxide domains is however observed from these alloys under reaction conditions, thus maximizing the interface with metallic Cu. The high methanol selectivity in a wider range of CO2 conversion is probably associated with such a dynamic process. Overall, the SOMC approach has opened new avenues to shed light on complex systems and to develop detailed structure–activity relationships, that can be transferred to other heterogeneous catalysts.
With this in mind, we synthesized well-defined RhMn@SiO2 and Rh@SiO2 catalysts using the SOMC/TMP approach to elucidate the promotional role of Mn in CO2 hydrogenation. We found that the presence of Mn significantly suppresses methanation, while the product distribution shifts from almost pure CH4 to a mixture of CH4, CO, and CH3OH along with small amounts of CH3CH2OH upon going from Rh@SiO2 to RhMn@SiO2. Detailed in situ studies show that the isolated MnII in the vicinity of Rh nanoparticles is key to suppressing methanation by inducing the oxidation of Rh.
Based on these encouraging results, the corresponding RhMn bimetallic catalyst was prepared in a two-step SOMC/TMP process, involving first the generation of the well-defined isolated MnII sites dispersed on silica prepared via the combined SOMC/TMP approach.24 This material, denoted as MnII@SiO2 (1.45 wt% Mn, 0.79 Mn/nm2), was first synthesized by grafting the [Mn(OSi(OtBu)3)2]2 on SiO2-700, followed by thermal treatment at 400 °C under vacuum (10−5 mbar, Fig. S13†). The presence of –OH in MnII@SiO2 allows the introduction of Rh through a second grafting step using Rh(COD)(DIA) (Fig. 1a). IR spectroscopy was used to monitor the grafting process (Fig. 1b): grafting of Rh(COD)(DIA) on MnII@SiO2 shows a decrease in intensity of the surface silanols and the appearance of similar IR bands as observed during grafting on silica (vide supra). Upon treatment under H2 at 400 °C, all organic ligands are removed and the surface silanols are regenerated (Fig. 1b). This material is henceforth denoted as RhMn@SiO2. TEM shows the formation of significantly smaller nanoparticles for RhMn@SiO2 centered at 1.9 nm (Fig. 1c) when compared to monometallic Rh@SiO2, which already suggests a substantial influence of Mn on the nanoparticle structure.
The metal loadings in RhMn@SiO2 and Rh@SiO2, analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES), are similar with ca. 2.3 wt% Rh. The RhMn@SiO2 also contains 1.45 wt% Mn, which corresponds to a ca. 1:1 molar ratio of Rh:Mn (Table S1†). We also carried out H2 and CO chemisorption to better characterize the surface state of Rh (Table S1, Fig. S14 and S15†). The H2 and CO uptake found RhMn@SiO2 are both higher than that for Rh@SiO2, implying that the Rh nanoparticles are smaller in the presence of the Mn promoter. Note that H2/CO chemisorption is not effective for estimating the metal dispersion in the case of Rh due to the multiple adsorption of hydrogen and the complicated CO adsorption modes.25,26
Furthermore, FTIR spectra of adsorbed CO under different CO pressures reveal that the adsorption of CO on both Rh@SiO2 and RhMn@SiO2 is irreversible, indicating a strong CO adsorption, consistent with previous reports (Fig. S16†).26 In addition, in both cases, the IR bands are red-shifted by ca. 10 cm−1 after the evacuation likely indicating a decrease in dipole–dipole interaction at lower CO coverage.26 At a CO pressure of 2.4 mbar, two bands at around 2070 and 1890 cm−1 are observed upon subtraction of the background for both materials; they are attributed to linearly bound CO and bridged CO adsorbed on metallic Rh, respectively (Fig. S17†).27,28 Note that bands at 2080 and 2010 cm−1, commonly attributed to the geminal dicarbonyl on Rh+ sites (Rh-(CO)2), are not observed, indicating that the grafted RhI species are completely reduced to Rh(0) metal after H2 treatment.29,30
In addition, the CO selectivity and methanol selectivity on the RhMn@SiO2 catalyst gradually decrease with the increase in CO2 conversion, while the CH4 selectivity shows the opposite trend. This indicates that CO and CH3OH are further hydrogenated to CH4 with increased contact time. When the flow rate was set at 50 mL min−1, we compared the formation rate of products of Rh@SiO2 and RhMn@SiO2. As shown in Fig. 2c, the formation rate of CH4 on Rh@SiO2 (6.62 g gRh−1 h−1) is higher than that of RhMn@SiO2 (1.83 g gRh−1 h−1) by a factor of around 3.5. Moreover, the formation rate of CO, CH3OH, and CH3CH2OH on RhMn@SiO2 is 1.75 g gRh−1 h−1, 0.50 g gRh−1 h−1 and 0.10 g gRh−1 h−1 respectively. Therefore, these catalytic results clearly show that the introduction of the Mn promoter significantly affects the methanation reaction, while promoting the formation of CO, CH3OH, and CH3CH2OH.
Fig. 3 In situ Rh K-edge XANES spectra (a) and the k2-weighted Fourier transforms of EXAFS spectra (b) of the Rh@SiO2 catalyst under different conditions and reference samples. |
Regarding RhMn@SiO2, the edge position and white line intensity of air-exposed XANES spectra are more similar to that of the Rh2O3 reference, indicating that Rh is oxidized in such materials (Fig. 4a). The main peak in the Fourier transform of EXAFS spectra is at 1.5 Å, attributed to the contribution of the Rh–O scattering path (Fig. 4b). The EXAFS spectra were modeled using Rh–O (2.03 Å) and Rh–Rh (2.68 Å) scattering paths, showing a CN of 4.5 and 2.2 for Rh–O and Rh–Rh, respectively (Table S3, Fig. S25†). Therefore, the air-exposed RhMn@SiO2 mainly contains oxidized Rh species with a small amount of metallic Rh. After H2 reduction at 400 °C, the edge position shifts to lower energy, the white line intensity decreases, and the characteristic peak at 23262 eV belonging to metallic Rh appears. In addition, the peak at 1.5 Å completely disappears while the intensity of the peak at 2.4 Å increases markedly. No Rh–O and Rh–Mn features were observed in either XANES and Fourier transforms of EXAFS spectra, which indicates that the oxidized Rh was fully reduced to metallic Rh with no alloy formation. No significant change in the CN of the RhMn@SiO2 catalyst is observed post-CO2 hydrogenation compared to that of the reduced RhMn@SiO2. Notably, the CN of reduced RhMn@SiO2 (6.4) is less than that found in reduced Rh@SiO2 (10.1) consistent with the presence of smaller metal particles, resulting in lower average CN.34 This is consistent with the presence of smaller particle size in RhMn@SiO2 than in Rh@SiO2 as observed by TEM. Compared to the pure Rh@SiO2 the chemical state of Rh in air-exposed RhMn@SiO2 is quite distinct, suggesting that the oxidation of Rh is induced by the presence of Mn.
As described above, the chemical state of Rh in the RhMn@SiO2 sample was dramatically changed after H2 reduction. Therefore, the XANES spectra were further collected to monitor the subtle changes during H2 temperature programmed reduction (H2-TPR) (Fig. S28†). The XANES spectra were analyzed by linear combination fitting (LCF). To minimize the influence of particle size, we employ Rh@SiO2 as the standard Rh metal spectra (Fig. 4c and S29†). The air-exposed RhMn@SiO2 sample contains approximately a 70:30 mixture of Rh2O3 and Rh metal phases. When the temperature is increased to 200 °C, the spectra match well with the Rh metal spectra, and there are no obvious changes on further increasing the temperature. Therefore, the Rh oxide in RhMn@SiO2 can be completely reduced at around 200 °C. In contrast, there is no chemical state change observed for Rh in the Rh@SiO2 sample during the H2-TPR (Fig. S30†).
We also collected the in situ Mn K-edge XAS spectra under identical conditions. As shown in Fig. 5a, compared to the MnII@SiO2, the edge position of air-exposed RhMn@SiO2 shifts to a higher position, suggesting that the pristine MnII is oxidized upon exposure to air. We further quantify the average oxidation state of the Mn by establishing a calibration curve describing the relationship between the oxidation state and the difference in edge energy (Fig. 5b and S31†).35 The evaluated average oxidation state of Mn in air-exposed RhMn@SiO2 is +2.6. Due to the proximity between Mn sites and Rh nanoparticles, we speculate that the oxidation of Mn enables to induce the oxidation of Rh (confirmed from the Rh K-edge spectra), probably resulting in the formation of Mn–O–Rh interfaces. After the H2 reduction at 400 °C, the edge position shifts back to lower energy, which is similar to that of the MnII@SiO2 standard, indicating that the oxidized Mn is reduced back to MnII. The Fourier transforms of Mn K-edge EXAFS spectra were analyzed, and references (Mn@SiO2, MnO, and Mn foil) are employed for comparison (Fig. S32†). We can see that the peak of RhMn@SiO2 post-H2 reduction or CO2 hydrogenation is similar to that of Mn@SiO2-air free, and there is no Mn–Mn peak observed. It is suggested that Mn in RhMn@SiO2 catalyst remains atomically dispersed on SiO2, while no sintering or alloying occurs during the H2 reduction and CO2 hydrogenation.
The Mn K-edge XANES spectra were also recorded to monitor the chemical changes of Mn during the H2 temperature programmed reduction (Fig. S33†). Because Mn in RhMn@SiO2 is mostly isolated (vide supra), we employed the air-free and air-exposed MnIISiO2 samples as the references for the linear combination fitting, which enables to obtain a good fitting (Fig. S34†). As shown in Fig. 5c, the oxidized Mn starts to resemble MnII@SiO2 at around 75 °C and was completely transformed to MnII at around 300 °C. The reduced temperature is about 100 °C higher than that of Rh (200 °C). This is because the oxygen affinity of Mn is higher than that of Rh, making Mn more difficult to reduce.
Upon exposing the catalyst to CO2 hydrogenation reaction conditions at 20 bar (H2/CO2/Ar = 1:3:1), we observed the alterations in both Mn K-edge and Rh K-edge XANES spectra with time on stream (Fig. S35† and 6a and b). The edge position gradually shifts to higher energy for both Mn K-edge and Rh K-edge XANES spectra during CO2 hydrogenation, with slight changes in the white line intensity of both (Fig. S35†). These transformations are consistent with the partial oxidation of Mn and Rh under CO2 hydrogenation conditions. However, we did not observe any changes when comparing the XANES spectra before and post-CO2 hydrogenation for the pure Rh@SiO2 catalyst (Fig. S36†). These changes in Rh are thereby induced by the Mn promoter during CO2 hydrogenation and correlate with suppressing the methanation reaction and promoting the formation of CO and alcohols.
To gain insight into the surface-adsorbed species, in situ DRIFTS studies were carried out over Rh@SiO2 and RhMn@SiO2 at 20 bar and 230 °C. Upon switching to CO2/H2/Ar (1:3:1) gas, IR bands at 1294, 2050, and 2170 cm−1 were observed over the Rh@SiO2 catalyst, these bands are attributed to adsorbed bidentate carbonate , absorbed CO* and gaseous CO, respectively (Fig. 7a).36,37 In parallel, adsorbed CHx species and gaseous CH4 were detected, as evidenced by the signals at 2856/2956 cm−1 and 3015 cm−1, respectively.6,38
Fig. 7 In situ DRIFTS spectra of adsorbed species on Rh@SiO2 (a) and RhMn@SiO2 (b) collected under CO2/H2/Ar (1:3:1, 20 bar). |
The same in situ DRIFTS studies for RhMn@SiO2 also demonstrated the presence of adsorbed bidentate (band at 1294 cm−1), CO* (band at 2050 cm−1), and (bands at 2856 and 2956 cm−1) species (Fig. 7b). However, in contrast to Rh@SiO2, the bands for formate species (1591 and 2874 cm−1), a key intermediate for methanol formation, were observed over RhMn@SiO2.39 Moreover, the intensity of the band for gaseous CH4 over RhMn@SiO2 is significantly lower than that of RhMn@SiO2, while the intensity of the band for gaseous CO is much higher. These observations are in line with our CO2 hydrogenation results, where the presence of Mn enables to minimize the methanation reaction and promote the formation of CO and CH3OH.
Based on the in situ XAS and DRIFTS experiments, we propose a possible mechanism to illustrate the promotional effect of Mn for Rh-based catalysts. After being exposed to air, the MnII is oxidized (average oxidation state is +2.6) in the vicinity of Rh and promotes Rh oxidation. This likely leads to the formation of Mn–O–Rh interfaces due to the proximity between the isolated Mn and Rh nanoparticles, driving the partial oxidation of Rh. It is accepted that the CH4 comes from the dissociative activation of CO on the Rh0 site, while the CO and methanol are produced from the non-dissociative activation of CO on the Rh+ site.5 Therefore, the pure Rh@SiO2 presenting only the metallic state of Rh under CO2 hydrogenation is a methanation catalyst, However, the presence of Mn induces the formation of the Rh–O–Mn interface to maintain the Rh+ site, which is in parallel with the stabilization of formate species as evidenced by in situ DRIFTS, thus promoting the formation of CO and alcohols and the suppression of methanation activity (Fig. 8).
Footnote |
† Electronic supplementary information (ESI) available. CCDC 2237586 and 2237587. For ESI and crystallographic data in CIF or other electronic format see DOI: https://doi.org/10.1039/d3sc01163a |
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