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Transition of rupture mode of strain crystallizing elastomers in tensile edge-crack tests

Katsuhiko Tsunoda *a, Yuji Kitamura b and Kenji Urayama *c
aSustainable and Advanced Materials Division, Bridgestone Corporation, Tokyo 187-8531, Japan. E-mail: katsuhiko.tsunoda@bridgestone.com
bSustainable and Advanced Materials Division, Bridgestone Corporation, Tokyo 187-8531, Japan
cDepartment of Material Chemistry, Graduate School of Engineering, Kyoto University, Kyoto 615-8510, Japan. E-mail: urayama.kenji.2s@kyoto-u.ac.jp

Received 17th January 2023 , Accepted 7th February 2023

First published on 22nd February 2023


Abstract

We revisit the classical results that the fracture energy density (Wb) of strain crystallizing (SC) elastomers exhibits an abrupt change at a characteristic value (image file: d3sm00060e-t2.tif) of initial notch length (c0) in tensile edge-crack tests. We elucidate that the abrupt change of Wb reflects the transition in rupture mode between the catastrophic crack growth without a significant SIC effect at c0 > image file: d3sm00060e-t3.tif and the crack growth like that under cyclic loading (dc/dn mode) at c0 < image file: d3sm00060e-t4.tif as a result of a pronounced SIC effect near the crack tip. At c0 < image file: d3sm00060e-t5.tif, the tearing energy (G) was considerably enhanced by hardening via SIC near the crack tip, preventing and postponing catastrophic crack growth. The fracture dominated by the dc/dn mode at c0 < image file: d3sm00060e-t6.tif was validated by the c0-dependent G characterized by G = (c0/B)1/2/2 and the specific striations on the fracture surface. As the theory expects, coefficient B quantitatively agreed with the result of a separate cyclic loading test using the same specimen. We propose the methodology to quantify the tearing energy enhanced via SIC (GSIC) and to evaluate the dependence of GSIC on ambient temperature (T) and strain rate ([small epsi, Greek, dot above]). The disappearance of the transition feature in the Wbc0 relationships enables us to estimate definitely the upper limits of the SIC effects for T (T*) and [small epsi, Greek, dot above] ([small epsi, Greek, dot above]*). Comparisons of the GSIC, T*, and [small epsi, Greek, dot above]* values between natural rubber (NR) and its synthetic analog reveal the superior reinforcement effect via SIC in NR.


Introduction

Natural rubber (NR) is one of the most widely used biomaterial polymers. NR has attracted increasing interest in environmental issues and momentum toward realizing a sustainable society.1–3 A unique feature of NR is strain-induced crystallization (SIC): NR undergoes partial crystallization when subjected to a sufficiently large strain.4,5 SIC considerably hardens rubber, resulting in a marked stress-upturn in the stress–strain relationship. SIC is a self-reinforcement function that increases the tensile strength and fracture toughness. This beneficial feature distinguishes NR from other non-crystallizing (non-SIC) rubbers.1–3 Synthetic cis-1,4-polyisoprene rubber (IR) is an NR analog. It has long been known that IR is appreciably inferior to NR in several SIC properties, such as the onset strain and the mechanical reinforcement effect.6–9 The superior SIC abilities of NR relative to IR are often attributed to the perfect stereoregularity of cis-1,4-polyisoprene and a pseudo-network via the interaction between the end-functional groups in the rubber chains and non-rubber components such as fatty acids, proteins, and lipids.10–13 Recently, it has been reported that SIC can occur even in gels with high solvent contents, significantly enhancing the mechanical toughness.14 SIC has received considerable interest as a key for toughening not only rubbers but also gels.

The SIC near the crack tip subjected to large deformation contributes to enhancing the tear strength or suppressing the catastrophic crack growth.15–20 The SIC near the crack tip was revealed by investigations using the micro-beam wide-angle X-ray scattering (WAXS) technique.21,22 However, many aspects of the reinforcement effects via SIC remain to be quantified. The reinforcement effect via SIC is expected to have an upper limit for each ambient temperature (T) and imposed strain rate ([small epsi, Greek, dot above]) (designated as T* and [small epsi, Greek, dot above]*, respectively), because the crystal has a melting temperature and SIC is a kinetic event. The melting temperatures (Tf) of the SIC crystals of NR and IR were investigated using WAXS experiments in the stretched state at various T.23–29 The Tf increased with imposed stretch reflecting an increase in the crystallinity index, which was thermodynamically explained by a reduction in the configurational entropy of network strands.1–3,30Tf is an equilibrium property, while the SIC kinetics is significantly affected by the ambient temperature (T). At T* the SIC kinetics becomes so slow that SIC cannot occur at [small epsi, Greek, dot above] of interest.

The effect of [small epsi, Greek, dot above] on SIC was examined by WAXS experiments using custom-made tensile instruments that could achieve high strain rates. The upper limit [small epsi, Greek, dot above] for SIC remains unclear because finite SIC was still observed at high strain rates on the order of 102 s−1.31–35 The reinforcement effect via SIC is expected to depend on T and [small epsi, Greek, dot above] and to disappear at sufficiently high T or [small epsi, Greek, dot above] exceeding T* and [small epsi, Greek, dot above]*. However, in general, the evaluations of T* and [small epsi, Greek, dot above]* in conventional tensile tests using unnotched bulk specimens involve appreciable ambiguity, because the tensile strength (stress at break) data as a function of T or [small epsi, Greek, dot above] often show scattering owing to the high susceptibility to inherent flaws.36

The evaluation of the tearing energy, which is the energy required for crack propagation at given T and [small epsi, Greek, dot above], in rubber-like materials has attracted considerable interest since tearing energy is a key property to characterize the fracture behavior.37–45 A classical tensile fracture test, called the “edge-crack test,” provides an important basis for characterizing the reinforcement effect via SIC.36,46–48 Thomas et al.36,46,47 and Hamed et al.48 investigated the strain energy density at break (Wb) for pre-notched NR specimens as a function of the initial notch length (c0) through tensile experiments. They found that Wb decreased with increasing c0, but with an abrupt fall at a characteristic c0 value (image file: d3sm00060e-t7.tif), whereas this abrupt change was not observed for non-SIC rubber. They regarded this discontinuity as a transition between the tensile fractures with or without a significant SIC effect; at c0 < image file: d3sm00060e-t8.tif, a sufficiently wide region near the crack tip underwent SIC, resulting in an enhancement of Wb. Hamed et al. investigated the influence of cross-links and filler contents on the transition behavior of NR in edge-crack tests49,50 and discussed the synergetic effects of SIC and filler loading.

In this study, we revisit the discontinuous Wbc0 relationships specific to the SIC rubbers and elucidate that the discontinuity results from the transition of rupture mode between the catastrophic crack growth without an appreciable SIC effect at c0 > image file: d3sm00060e-t9.tif and the crack growth like that under cyclic loading (dc/dn mode) undergoing a significant SIC effect. The occurrence of the cyclic crack growth mode at c0 < image file: d3sm00060e-t10.tif is validated by the characteristic striations on the fracture surface and the result of a separate cyclic loading test using the same specimen. We propose the methodology to quantify the tearing energy enhanced via SIC (GSIC) from the Wbc0 data and to evaluate T* and [small epsi, Greek, dot above]* from the disappearance of the transition feature. We demonstrate that the comparisons of the GSIC, T*, and [small epsi, Greek, dot above]* values between NR and IR reveal the superior reinforcement effect via SIC in NR.

Theory for the edge-crack test of SIC rubber

Crack growth in rubber has been successfully described using fracture mechanics based on the concept of tearing energy. Tearing energy, G, which is the required energy to drive a crack with a unit area in size, is defined as follows:37,51
 
image file: d3sm00060e-t11.tif(1)
where c is the length of a crack in a material with a thickness of t and U is the total strain energy. The differential is conducted at a constant specimen length (l) or constant strain. For a strip tensile specimen with an edge flaw of length (c) (inset of Fig. 1a), G is given by:37
 
G = 2kWc(2)
where W is the strain energy density in the bulk specimen (far from the crack tip) and k is a slightly varying function of the extension ratio (λ), given by k = π/λ1/2. The tearing energy, G, reflects the energy required to break the bonds across the fracture plane and the energy dissipated during fracture.

image file: d3sm00060e-f1.tif
Fig. 1 Schematic illustrations of the theoretical relationships of (a) strain energy density at break (Wb) and initial notch length (c0), and (b) tearing energy (G) and c0. Crack growth of a single-edge crack specimen (inset) undergoes a transition between the catastrophic failure (c0 > image file: d3sm00060e-t67.tif) and the dc/dn mode (c0 < image file: d3sm00060e-t68.tif).

Eqn (2) was experimentally validated using the edge-crack test of non-SIC rubbers by varying the initial notch length (c0):52 the strain energy density at break (Wb) is simply proportional to c0−1, reflecting the fact that G is a material constant for non-SIC rubbers. By contrast, SIC rubbers exhibit a discontinuous transition in the Wbc0 relationships: Wb decreases with increasing c0, and notably, Wb falls abruptly at a characteristic value of c0 (image file: d3sm00060e-t12.tif),36,46–48 which is schematically shown in Fig. 1a. Thomas et al.36,46,47 regarded this abrupt change in Wb at image file: d3sm00060e-t13.tif as a transition in the rupture mechanism; at c0 > image file: d3sm00060e-t14.tif, no significant SIC occurs ahead of the advancing crack tip of the specimens, resulting in the catastrophic crack growth process observed in the non-SIC rubbers. At c0 < image file: d3sm00060e-t15.tif, a sufficiently large SIC region emerged near the crack tip, preventing or postponing the catastrophic crack growth process. At c0 > image file: d3sm00060e-t16.tif without a significant SIC effect, when the failure follows the ordinary tearing mode, the c0 dependence of Wb can be expressed by eqn (2) as follows:

 
image file: d3sm00060e-t17.tif(3)
where GT is the critical tearing energy for the onset of catastrophic crack growth. If a specimen undergoes SIC in a sufficiently large area near the crack tip, the crack growth requires a higher G than the GT because the crack propagates through the crystalline region. Thomas et al. assumed that the corresponding crack propagates like crack growth under cyclic loading.36,46,47 When the notch grows by Δc during the loading, G is given from eqn (2) as follows:
 
G = 2kW(c0 + Δc)(4)
In general, the crack growth rate during a loading cycle (dc/dn) is related to G by a power law according to Paris and Erdogan,53 Δc = dc/dn = BGα, where B is the material constant related to the crack growth, which can be obtained by cyclic crack growth measurement under a large strain. In the case of NR, the power law with α = 2 satisfactorily describes the behavior at moderate and high G values;54 the relationship of current interest is written as follows:
 
Δc = BG2(5)
The following relationship is obtained by eliminating G using eqn (4) and (5) as follows:
 
Δc = 4k2B (c0 + Δc)2W2(6)
Postulating that this quadratic equation for Δc has real solutions provides the condition that the crack grows indefinitely, that is, the rupture occurs.46 The corresponding postulate gives Wb in the tensile fracture via the cyclic crack growth mode:
 
image file: d3sm00060e-t18.tif(7)
The transition of the Wbc0 relationship between eqn (3) and (7) is schematically illustrated in Fig. 1a. Thomas and co-workers36,46,47 explained the experimental data for NR at c0 > image file: d3sm00060e-t19.tif and c0 < image file: d3sm00060e-t20.tif using eqn (3) and (7), respectively.

The Wb values below image file: d3sm00060e-t21.tif are significantly larger than those beyond image file: d3sm00060e-t22.tif, reflecting the enhancement effect of SIC on the tearing energy. However, the corresponding effect is yet to be quantified from the Wbc0 data. Therefore, we extend the analysis to quantify the tearing energy enhanced by the SIC effect (GSIC). Eqn (4) is expressed using eqn (7) by eliminating k as follows:

 
image file: d3sm00060e-t23.tif(8)
The increment Δc, which is characterized by the interval between adjacent striation lines in the fracture surface, is significantly smaller than c0 (i.e., Δc/c0 ≪ 1), as will be shown later. Eqn (8) (i.e., c0 ≈ 4BG2) expects that G increases proportionally to c01/2 when c0 < image file: d3sm00060e-t24.tif, reflecting the feature of the dc/dn mode (eqn (5); Δc = BG2). When c0 exceeds image file: d3sm00060e-t25.tif, G is expected to drop abruptly to GT in eqn (3) because the fracture occurs via catastrophic crack growth (ordinary tear manner); there is no significant SIC near the crack tip. Fig. 1b schematically illustrates the c0 dependence of G in this scenario. The maximum value of G at image file: d3sm00060e-t26.tif can be regarded as the characteristic tearing energy enhanced by the SIC effect (GSIC). In the case of non-SIC rubber, G in cyclic crack growth which is a subcritical process is significantly smaller than GT. In the edge-crack tensile tests of SIC rubber, G in cyclic crack growth mode can be larger than GT, because the SIC near the crack tip pronouncedly enhances G at c0 < image file: d3sm00060e-t27.tif whereas it is suppressed at c0 > image file: d3sm00060e-t28.tif.

Investigations of the Wbc0 relationships with varying ambient temperatures (T) and strain rates ([small epsi, Greek, dot above]) (Fig. 1a) provide a basis for discussing the effects of T and [small epsi, Greek, dot above] on GSIC. In particular, the corresponding data also enable us to evaluate T* and [small epsi, Greek, dot above]* (the upper limits for the SIC effect on tearing energy) because at T > T* and [small epsi, Greek, dot above] > [small epsi, Greek, dot above]*, the transition feature vanishes, and only the ordinary tearing mode (GGT; eqn (3)) appears over the entire c0 range.

Experimental section

Materials

The following compositions were employed for the preparation of the specimens designated as NR-A and IR-A: NR rubber gum (ribbed smoked sheet, RSS#3) or IR gum (IR2200, ENEOS Material Co.), stearic acid (2 phr, i.e., 2 g per 100 g of gum rubber), ZnO (5.0 phr), polymerized 2,2,4-trimethyl-1,2-dihydroquinoline (TMDQ, 0.3 phr), N-1,3-dimethylbutyl-N′-phenyl-p-phenylenediamine (6PPD, 1 phr), N-cyclohexyl-2-benzothiazole sulfenamide (CBS, 1.5 phr), and sulfur (1.5 phr).

First, gum, stearic acid, ZnO, TMQD, and 6PPD were mixed, and the mixture was sheared for 2 min in a chamber at a controlled temperature of 80 °C. Next, CBS and sulfur were added for vulcanization, and the mixtures were subjected to shear for 1.5 min at 80 °C. The mixtures were further sheared using an open-roll mill for 5 min at 60 °C. Finally, specimen sheets were prepared using a hot press method at 160 °C for 8 and 13 min for NR and IR, respectively. We used the NR-A and IR-A specimens for the edge-crack tests in order to investigate the enhancement effects via SIC on tearing energy at various T and [small epsi, Greek, dot above] values.

For comparing the results of the edge-crack and the cyclic loading tests, we employed the NR-B specimen which had almost the same compositions as NR-A but slightly differed in curatives: 1,3-diphenylguanidine (DPG, 0.35 phr), N-cyclohexyl-2-benzothiazole sulfenamide (CBS, 1.77 phr) and sulfur (1.4 phr). The processing procedure for the sheet specimens of NR-B was the same as that for NR-A.

NR-A and IR-A exhibited the same magnitudes of equilibrium swelling in toluene within the experimental error, indicating that they have similar cross-link densities. The average molecular weights between neighboring cross-links were estimated to be 7200 g mol−1 for NR-A and IR-A and 6400 g mol−1 for NR-B from the equilibrium swelling degrees using the Flory–Rehner equation.55

A styrene butadiene rubber (SBR) specimen was prepared as a non-SIC rubber for comparison, using SBR gum (#1500, ENEOS Material Co.). The compositions of stearic acid, ZnO, TMQD, 6PPD and sulfur were identical to those of NR-A. Diphenyl guanidine (1 phr), 2-benzothiazolyl disulfide (0.6 phr), and N-oxydiethylene-2-benzothiazole sulfenamide (0.6 phr) were used as cure accelerators. The specimen sheets were made using the same method as for NR-A at 160 °C for 6 min.

Edge-crack test

A tensile strip specimen (5 mm wide × 50 mm high × 2 mm thick) was used. An initial crack was inserted into the center of a single side of the tensile strip specimen using a specially designed cutting apparatus. The initial crack length (c0) was varied from 0.25 to 3.5 mm in an approximately 0.25 mm interval. Tensile measurements were performed using a tensile testing machine (Shimadzu AGX-Plus 1 kN and Hydroshot 1 kN) equipped with a controlled temperature chamber. To investigate the effect of T, T was varied from 25 °C to 90 °C, and the measurements were conducted at a fixed strain rate of 0.5 s−1. To examine the effect of [small epsi, Greek, dot above], [small epsi, Greek, dot above] was varied from 0.005 to 500 s−1 at 25 °C.

The tensile force at break (fb) of a pre-notched specimen with an initial notch length (c0) was measured under the given conditions of T and [small epsi, Greek, dot above]. The tearing energy (G) was calculated using eqn (2) corresponding to eqn (4) with Δc/c0 ≪ 1. The strain energy density at break (Wb) and λ in eqn (2) were obtained with the fb value using the Wσ and σλ relationships for the corresponding unnotched bulk specimen.

Cyclic loading test

A cyclic loading test was conducted for the pre-notched NR-B specimens (5 mm wide × 50 mm high × 2 mm thick) using a tensile tester (Shimadzu AGX-Plus 1kN). The c0 values were varied from 0.3 to 1.0 mm. The tensile specimen was cyclically loaded and unloaded between the desired extension length and zero position for 5 to 10 cycles at a crosshead speed of 200 mm min−1 and at 25 °C. The maximum stretch was varied between 3.6 and 7.0 depending on the pre-notch length of each specimen. The maximum force during each cycle was recorded, enabling the evaluation of the elastically stored energy density (Wi) and strain function (ki) for the i-th cycle, using the Wσ and σλ relationships for the unnotched bulk NR-B specimen. After the cyclic loading test, the initial crack length (c0) and the increment of crack length (Δci) in each cycle were precisely measured utilizing a digital video microscope as described below.

Observation of the fracture surface

The fracture surface of the specimens was observed using a digital microscope (Hi-rox Co., RH-2000) equipped with a variable lighting adopter. The c0 values were measured from the fracture surface.

Wide-angle X-ray scattering measurements

WAXS measurements for the unnotched bulk NR-A and IR-A specimens were performed using synchrotron radiation at beamline BL03XU of SPring-8 (JASRI). The X-ray wavelength was 0.1 nm, and the camera length was 130 mm. A CMOS camera (Hamamatsu Photonics K.K. Orca Flash-4.0) equipped with an image intensifier was used as the detector. Specially designed in-house dumbbell specimens were stretched at a strain rate of 0.1 s−1. Sequential WAXS images during the stretching process were recorded every second after the sample extension started. The X-ray scattering intensity at scattering vector q as a function of stretch (λ), Iobsx(q, λ), was obtained from the two-dimensional WAXS image by integrating β = ±10° (β: azimuth angle) after correcting for the effects of the dark noise of the detector, air scattering, and sample thickness. Because no reflection from the SIC crystals was observed at λ < 2, the corresponding scattering intensity, IOBSx (q, λ < 2), was regarded as the contribution from the amorphous phase. The scattering intensity from SIC crystals, Ix, was evaluated as follows:
 
Ix(q, λ) = IOBSx (q, λ) − IOBSx (q, λ < 2)(9)
We employed the peak intensity of the crystal (200) diffraction (I200) as a simple measure of the crystallinity index via the SIC.

Results and discussion

Non-SIC rubber in the edge-crack test

Fig. 2a illustrates Wb as a function of c0 for a non-SIC rubber, styrene butadiene rubber (SBR), at 25 °C and a strain rate of 0.60 s−1 obtained using the edge-crack test. Wb decreased monotonically with increasing c0. The G values calculated using the Wb data and eqn (2) are constant in the range of c0 ≤ 3.55 mm examined here (Fig. 2b). It is naturally expected because G for the non-SIC rubber can be assumed as a c0-independent critical tearing energy (GT) for the onset of catastrophic crack growth at given T and [small epsi, Greek, dot above]. Importantly, the constancy of G also validates the applicability of eqn (2) in the calculation of G for the specimens of c0 ≤ 3.55 mm in this experiment.
image file: d3sm00060e-f2.tif
Fig. 2 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) for SBR (non-SIC rubber) at 25 °C and a strain rate of 0.60 s−1 in the edge-crack test. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2).

SIC rubber in the edge-crack test

Fig. 3a shows the plots of Wbversus c0 for a SIC rubber, NR-B, at 25 °C and a strain rate of 0.11 s−1 in the edge-crack test. Wb decreased with increasing c0 but with an abrupt drop at a characteristic c0 value of image file: d3sm00060e-t29.tif ≈ 1.8 mm, in contrast to the continuous change in a non-SIC rubber (Fig. 2a). The force–displacement data used for the evaluation of Wb at each c0 for NR-B are shown in the ESI. The Wbc0 relationship was qualitatively similar to the observations for NR in earlier studies36,46–48 and that shown in Fig. 1a. The c0 dependence of G, calculated from the Wb data and eqn (2), shown in Fig. 3b indicates that G increases with increasing c0 at c0 < image file: d3sm00060e-t30.tif, whereas G exhibits a discontinuous change at image file: d3sm00060e-t31.tif and tends to become constant at a high c0, which agrees qualitatively with Fig. 1b. Importantly, the data at c0 < image file: d3sm00060e-t32.tif obey eqn (8), i.e., G = (c0/B)1/2/2, as indicated by the solid line in the figure which is obtained using B as an adjustable parameter (B = 3.65 × 10−13 N−2 m3). The dashed solid line depicts the result of eqn (8) using the B value (B = 4.06 × 10−13 N−2 m3) which is separately evaluated from the cyclic loading test for the same NR-B specimen at 25 °C: the B value is obtained using eqn (6) from the slope of the linear regression in the plots of Δc versus 4k2(c0 + Δc)2W2 (Fig. 3c). The B value obtained by the cyclic loading test satisfactorily agrees with the B value fitted to the Gc0 data, indicating without ambiguity that the fracture at c0 < image file: d3sm00060e-t33.tif proceeds similarly to the crack growth under cyclic loading.
image file: d3sm00060e-f3.tif
Fig. 3 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) for NR-B at 25 °C and a strain rate of 0.11 s−1 in the edge-crack test. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2). The dashed line indicates the position of image file: d3sm00060e-t69.tif at which an abrupt change occurs. The solid line represents the fitted curve of eqn (8) to the data using B = 3.65 × 10−13 N−2 m3. The dashed solid line depicts the curve of eqn (8) with the B value (4.06 × 10−13 N−2 m3) obtained using the cyclic loading test for the same specimen. (c) Increment of crack length (Δc) as a function of 4k2B (c0 + Δc)2W2 for NR-B in the cyclic loading test. The line indicates the result of the linear regression. The slope corresponds to the B value (4.06 × 10−13 N−2 m3). (d) Fracture surfaces for NR-B of c0 = 0.29 mm (<image file: d3sm00060e-t70.tif) and c0 = 2.23 mm (>image file: d3sm00060e-t71.tif). For c0 = 0.29 mm, the fine striation lines characteristic of the crack growth via the dc/dn mode are observed. The zone “c0” indicates the initial notch area. (e) Fracture surfaces including the striations for NR-B in the cyclic loading test.

The different rupture modes at c0 > image file: d3sm00060e-t34.tif and c0 < image file: d3sm00060e-t35.tif are also appreciable when comparing the fracture surfaces of the corresponding specimens, as shown in Fig. 3d. The fracture surface of the edge-crack specimen with c0 = 0.29 mm (<image file: d3sm00060e-t36.tif) has characteristic marks (fine striation lines) that show the positions of the crack tip during the incremental growth of a crack. Similar striations are observed in the failure surfaces of NR in the cyclic fatigue tests,19,20 and Fig. 3e shows the striations accompanied by the sub-striations in the failure surface of NR-B in the cyclic loading tests. As the corresponding features are not observed in the non-SIC rubbers, they are attributed to SIC.19,20 The fracture surface of the edge-crack specimen of c0 = 2.23 mm (>image file: d3sm00060e-t37.tif) has no indication of striation (Fig. 3d). The fracture surface including the striations at c0 < image file: d3sm00060e-t38.tif in the edge-crack tests indicates that SIC postpones the catastrophic crack growth.

The successful fit of eqn (8) to the Gc0 data using the B value obtained by the cyclic loading test (Fig. 3b) and the striation characteristic of the cyclic crack growth (Fig. 3d) validate the theoretical interpretation of the data described in the previous section. The considerably different Gc0 relationships beyond and above image file: d3sm00060e-t39.tif are attributed to a transition of the rupture mode. The rupture at c0 > image file: d3sm00060e-t40.tif without significant SIC near the crack tip is governed by the ordinary tear mode. At c0 < image file: d3sm00060e-t41.tif, the crack grows through a sufficiently large crystalline region, and the corresponding fracture proceeds similarly to the crack growth under cyclic loading, characterized by eqn (8). The maximum G value at image file: d3sm00060e-t42.tif in Fig. 3b is considered a measure of the tearing energy enhanced by SIC (GSIC). The quasi-plateau G value at c0 > image file: d3sm00060e-t43.tif is regarded as a critical tearing energy for the onset of catastrophic crack growth without the SIC effect (GT). In Fig. 3b, the GSIC is evaluated to be 33 kJ m−2, while the GT is estimated to be 10 kJ m−2 from the average of the data at c0 > image file: d3sm00060e-t44.tif.

Effect of ambient temperature T

Fig. 4a and 5a show the c0 dependence of Wb at various ambient temperatures (T) for NR-A and IR-A, respectively. A discontinuous gap in Wb at image file: d3sm00060e-t45.tif is observed at a sufficiently low T, and image file: d3sm00060e-t46.tif decreases with increasing T for both NR and IR. Importantly, no discontinuous change in Wb occurs when T exceeds a characteristic temperature (T*), and the T* values for NR and IR are appreciably different and are estimated to be 80 and 60 °C, the highest temperature at which the abrupt change of Wb is observed. At T > T* the SIC kinetics is so slow that SIC cannot occur sufficiently at [small epsi, Greek, dot above] of interest to enhance the tearing energy.
image file: d3sm00060e-f4.tif
Fig. 4 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) at various ambient temperatures (T) for NR-A at a strain rate of 0.5 s−1. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2). The dashed lines indicate the position of image file: d3sm00060e-t72.tif at which an abrupt change occurs for each T. No abrupt change is observed at 90 °C.

image file: d3sm00060e-f5.tif
Fig. 5 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) at various ambient temperatures (T) for IR-A at a strain rate of 0.5 s−1. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2). The dashed lines indicate the position of image file: d3sm00060e-t73.tif at which an abrupt change occurs for each T. No abrupt change is observed at T ≥ 70 °C.

The G vs. c0 plots obtained using eqn (2) and the data in Fig. 4a and 5a are shown in Fig. 4b and 5b, respectively. At T < T*, the G values have the maximum at image file: d3sm00060e-t47.tif, allowing the evaluation of the GSIC at each T. GSIC tends to decrease with increasing T in both NR and IR. At T > T*, only GT is obtained, reflecting the absence of an appreciable SIC effect. In contrast to GSIC, GT is almost independent of T at T ≥ 45 °C. Thus, this method reveals the upper limit temperature (T*), beyond which the effect of SIC on tearing energy vanishes, and the T-dependence of GSIC. The G data in the vicinity of image file: d3sm00060e-t48.tif at c0 > image file: d3sm00060e-t49.tif in T < T* tend to be larger than the GT value obtained at a high c0. This tendency implies that a subtle degree of the SIC effect may exist at c0 slightly beyond image file: d3sm00060e-t50.tif although most of the effect vanishes when c0 exceeds image file: d3sm00060e-t51.tif.

Fig. 6 shows the plots of GSIC and GT obtained in Fig. 4b and 5b against T for NR-A and IR-A. The GT values are nearly insensitive to T, except for the data at 25 °C, and there is no appreciable difference between these two rubbers. In contrast, for each rubber, the GSIC value at a given T is several times larger than GT, whereas GSIC decreases with increasing T. These results indicate that G is significantly enhanced by hardening via SIC near the crack tip, whereas this reinforcement effect decreases with a decreasing crystallinity index. Notably, these two rubbers are considerably different in T* and GSIC; T* for NR-A (80 °C) is approximately 20 °C higher than that for IR-A (60 °C), indicating that the reinforcement effect in NR emerges in a broader temperature range. Furthermore, the GSIC value for NR at each T is significantly larger than that for IR.


image file: d3sm00060e-f6.tif
Fig. 6 Temperature dependence of the tearing energy via the SIC-reinforcement effect (GSIC) and the tearing energy in catastrophic failure (GT) for NR-A and IR-A. The SIC-reinforcement effect vanishes at T > 80 °C and T > 60 °C for NR-A and IR-A, respectively.

The effects of T on SIC are separately investigated using WAXS experiments using unnotched bulk NR-A and IR-A specimens. Fig. 7a and b show the peak area of the crystal (200) diffraction (I200) as a function of tensile strain at various T values. The evolution of I200 beyond the threshold strain reflects a continuous increase in the crystallinity index via SIC. The SIC onset strain (εSIC) was estimated from the onset of the evolution of I200. For both rubbers, as T increases, εSIC increases, and I200 decreases when compared at a given strain. At a sufficiently high T, I200 remains zero over the entire strain range, indicating no occurrence of SIC; SIC can no longer be observed even at a high strain at 110 and 80 °C for NR-A and IR-A, respectively, which explains no occurrence of significant SIC at the crack tip in the edge-crack specimens at T > T*. The upper-limit temperature for SIC (image file: d3sm00060e-t52.tif), the highest temperature for the finite evolution of I200, is evaluated to be 90 and 70 °C for NR-A and IR-A, respectively. The image file: d3sm00060e-t53.tif for NR-A is approximately 20 °C higher than that for IR-A, which is comparable to the difference in T* (Fig. 6). This agreement validates the evaluation of T* as the upper-limit ambient temperature in edge-crack tests. For each rubber, T* is slightly lower than image file: d3sm00060e-t54.tif, probably because of the finite difference in the magnitudes of the effective strain and strain rate in the two measurements; the local strain and strain rate around the crack tip are higher than those in the tensile test of the unnotched bulk specimens. In addition, image file: d3sm00060e-t55.tif detects the threshold of SIC at the molecular level, while T* reflects the threshold of the SIC effect on macroscopic tearing energy. The emergence of the SIC effect on bulk mechanical properties requires a finite degree of crystallization. This also explains the relationship of image file: d3sm00060e-t56.tif > T* for each rubber.


image file: d3sm00060e-f7.tif
Fig. 7 Scattering intensity of the (200) diffraction of the SIC crystal as a function of the imposed tensile strain for (a) NR-A and (b) IR-A at various ambient temperatures.

In each rubber, I200 decreases with increasing T when compared at the same strain, indicating that the crystallinity index at a given strain decreases as T increases. This result explains why the GSIC decreases with increasing T for each rubber (Fig. 6).

The effects of T on the SIC for NR and IR have been studied using in-situ WAXS experiments, mainly in the sustained state with a constant strain beyond εSIC or by analyzing the stress–strain relationships.23–29 The reported values of the melting temperature of the SIC crystal (Tf) of IR range from 60 to more than 100 °C depending on the magnitude of the imposed constant strain. The image file: d3sm00060e-t57.tif value (70 °C) for IR-A falls within the range of the reported values.

Effect of strain rate [small epsi, Greek, dot above]

Fig. 8a and 9a show the c0 dependence of Wb on NR-A and IR-A at various strain rates ([small epsi, Greek, dot above]). The ambient temperature is 25 °C. The Gc0 relationships calculated from these data are shown in Fig. 8b and 9b. For NR and IR, the effects of [small epsi, Greek, dot above] on the Wbc0 and Gc0 relationships are similar to those of T (Fig. 4 and 5). A discontinuous gap in Wb and G at image file: d3sm00060e-t58.tif is observed at a sufficiently low [small epsi, Greek, dot above], and the image file: d3sm00060e-t59.tif value decreases with increasing [small epsi, Greek, dot above]. The discontinuous feature vanishes when [small epsi, Greek, dot above] exceeds the threshold value [small epsi, Greek, dot above]*. We regard the maximum G value at image file: d3sm00060e-t60.tif as the GSIC at each [small epsi, Greek, dot above], and the average of the quasi-plateau values at c0 > image file: d3sm00060e-t61.tif as the GT.
image file: d3sm00060e-f8.tif
Fig. 8 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) at various strain rates ([small epsi, Greek, dot above]) for NR-A at 25 °C. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2). The dashed lines indicate the position of image file: d3sm00060e-t74.tif at which an abrupt change occurs for each [small epsi, Greek, dot above]. No abrupt change is observed at 500 s−1.

image file: d3sm00060e-f9.tif
Fig. 9 (a) Strain energy density at break (Wb) as a function of the initial notch length (c0) at various strain rates ([small epsi, Greek, dot above]) for IR-A at 25 °C. (b) The c0 dependence of tearing energy (G) calculated using the data in (a) with eqn (2). The dashed lines indicate the position of image file: d3sm00060e-t75.tif at which an abrupt change occurs for each [small epsi, Greek, dot above]. No abrupt change is observed at [small epsi, Greek, dot above] > 5 s−1.

Fig. 10 shows the plots of GSIC and GT against [small epsi, Greek, dot above] for NR-A and IR-A. An appreciable reinforcement of SIC on tearing energy (GSIC > GT) is observed at [small epsi, Greek, dot above] < [small epsi, Greek, dot above]*, while it vanishes at [small epsi, Greek, dot above] > [small epsi, Greek, dot above]*. At [small epsi, Greek, dot above] > [small epsi, Greek, dot above]*, the imposed strain rate is so high that the matrix around the crack tip cannot have enough time to undergo a sufficient degree of SIC, resulting in a catastrophic fracture governed by the GT. As this result originates from the competition between the SIC and strain rate, [small epsi, Greek, dot above]*depends on T of interest. For convenience, we regard the [small epsi, Greek, dot above]* from the highest [small epsi, Greek, dot above] value at which finite discontinuity is observed in the Gc0 relationship because the data as a function of [small epsi, Greek, dot above] are discrete. Notably, the [small epsi, Greek, dot above]* value for NR-A (50 s−1) is considerably higher than that for IR-A (0.5 s−1). There exists some uncertainty in the [small epsi, Greek, dot above]* value for IR-A because of the ambiguity of the discontinuous feature in the data at 5 s−1: Finite discontinuity is appreciable in Wb (Fig. 9a) but not in G (Fig. 9b). The [small epsi, Greek, dot above]* value for IR-A may be slightly higher than 0.5 s−1. Nevertheless, we can conclude safely that [small epsi, Greek, dot above]* for NR-A is at least one order of magnitude higher than that for IR-A because of a definite difference in the discontinuity in the data at 50 s−1 between them. In addition, the GSIC for NR-A is larger than that for IR-A when compared at the same [small epsi, Greek, dot above]. As in the case of the T effect (Fig. 6), the finite superiority of NR relative to IR in reinforcing ability via SIC is appreciable in the effect of [small epsi, Greek, dot above].


image file: d3sm00060e-f10.tif
Fig. 10 Strain rate dependence of the tearing energy via the SIC-reinforcement effect (GSIC) and the tearing energy in catastrophic failure (GT) for NR-A and IR-A. The SIC-reinforcement effect vanishes at [small epsi, Greek, dot above] > 50 s−1 and [small epsi, Greek, dot above] > 0.5 s−1 for NR-A and IR-A, respectively.

Several researchers have studied the effect of [small epsi, Greek, dot above] on SIC for NR or IR using in situ WAXS experiments.31–35 Recently, Kitamura et al.35 showed that the times required for the occurrence of finite SIC in NR and IR were comparable and less than 0.01 s. Candau et al.34 also reported that the finite superiority of NR relative to IR in SIC ability (observed at slow strain rates) disappeared at high strain rates. According to their results, the occurrence of finite SIC and the disappearance of the difference in the reinforcement effect between NR and IR are expected at high strain rates of more than 100 s−1. However, the [small epsi, Greek, dot above]* values (50 s−1 for NR-A and 0.5 s−1 for IR-A) in the edge-crack tests are appreciably lower than this expectation, and they were considerably different between NR-A and IR-A. These discrepancies indicate that the threshold for the emergence of the SIC effect on the macroscopic mechanical strength (reflected in the edge crack tests) is different from the onset of SIC at the molecular level (detected by WAXS): the onset of the finite mechanical reinforcement effect requires a significant degree of crystallization. It should also be noted that the magnitudes of local strain and strain-rate near the crack tip are considerably larger than those in the unnotched bulk materials used in the WAXS measurements, when compared at the same degree of imposed macroscopic strain.

Summary

The present study demonstrates the availability of edge-crack tests to quantify the enhancement effect of SIC on tearing energy and its upper limits of T and [small epsi, Greek, dot above] for the emergence. In the edge-crack tests using the initial notch length (c0) as a variable, the pre-notched SIC rubber specimens exhibit a discontinuous change in the strain energy density at break (Wb) at a characteristic c0 value (image file: d3sm00060e-t62.tif), as a result of the transition in the rupture mechanism between the ordinary tear mode, simply governed by GT at c0 > image file: d3sm00060e-t63.tif, and the cyclic growth mode via a significant degree of SIC near the crack tip at c0 < image file: d3sm00060e-t64.tif. We validated the fracture via cyclic growth mode at c0 < image file: d3sm00060e-t65.tif by confirming the distinctive relationship G = (c0/B)1/2/2, with the B value separately obtained using the cyclic loading test, and by observing the characteristic striations on the fracture surface.

The maximum G value at image file: d3sm00060e-t66.tif, calculated from the Wbc0 data by extending Thomas’ theory, is regarded as a measure of the tearing energy enhanced by SIC (GSIC). The magnitude of the GSIC is several times larger than that of the GT, reflecting that the crack propagates through the matrix hardened by crystallization. The GSIC values decrease with increasing T and [small epsi, Greek, dot above] due to a reduction in the crystallinity index. The upper limits of T and [small epsi, Greek, dot above] for the finite reinforcement effect via SIC (T* and [small epsi, Greek, dot above]*, respectively) are evaluated from the vanishing points of the transition feature.

NR exhibits a higher magnitude of GSIC at a given T or [small epsi, Greek, dot above] than IR, whereas these rubbers show no appreciable difference in GT. NR has an approximately 20 °C higher value of T* and at least one order of magnitude larger value of [small epsi, Greek, dot above]* than IR. The WAXS measurements confirm a reduction in the crystallinity index with increasing T and an approximately 20 °C higher upper-limit temperature for the occurrence of SIC in NR. Comparisons using the GSIC, T*, and [small epsi, Greek, dot above]* values reveal that NR is obviously superior to IR in the mechanical reinforcement effect via SIC.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

We appreciate Prof. James Busfield at the Queen Mary University of London for the fruitful discussion. This work was partly supported by the JST, CREST grant number JPMJCR2091, Japan. The authors thank Ayano Kozono for her assistance in making the graphs.

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Footnote

Electronic supplementary information (ESI) available: Tensile force–displacement curves for NR-B with various c0 values at 25 °C with a strain rate of 0.11 s−1 in the edge-crack test. See DOI: https://doi.org/10.1039/d3sm00060e

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