Jiaqi
Wang
,
Eiji
Minami
and
Haruo
Kawamoto
*
Department of Socio-Environmental Energy Science, Graduate School of Energy Science, Kyoto University, Yoshida-honmachi, Sakyo-ku, Kyoto 606-8501, Japan. E-mail: kawamoto@energy.kyoto-u.ac.jp
First published on 16th June 2023
Pyrolysis-assisted catalytic hydrogenolysis over Pd/C in anisole (phenyl methyl ether) at relatively high temperatures (>300 °C) can convert softwood lignin into aromatic monomers in >60 mol% yield (based on lignin aromatic rings). In this process, lignin is pyrolytically degraded to soluble intermediates prior to catalytic conversion, therefore the pyrolysis stage plays an important role in determining the yield and monomer composition. In this study, pyrolysis-assisted hydrogenolysis of coniferyl alcohol, which is a major pyrolysis product, and milled wood lignin isolated from Japanese cedar was investigated in various solvents, including water, methanol, toluene, hexane, and anisole, to clarify the solvent effects. The effects of the solvent on undesired side reactions were also explored. The results show that anisole is the best solvent for aromatic monomer production, but hexane is the best solvent for phenol production via demethoxylation. These findings provide insights that will facilitate the development of efficient methods for monomer production from lignin.
Sustainability spotlightLignin is an aromatic component of wood and other lignocellulosic biomass that is abundant and does not compete with food. Accordingly, the use of lignin for aromatic chemicals to replace petroleum-based chemicals is highly desirable and in line with UN Sustainable Development Goal 9 (industry, innovation and infrastructure), Goal 11 (sustainable cities and communities), Goal 12 (responsible consumption and production) and Goal 13 (climate action). The challenge is how to convert lignin polymer into monoaromatic compounds. We have proposed “pyrolysis-assisted catalytic conversion” as a potential method for this purpose. The present paper provides insight into the solvent selection in this process by reporting the solvent-characteristic effects for various protic, aprotic, and hydrophobic solvents. |
Most catalytic hydrogenolysis approaches have been investigated at relatively low temperatures, namely 200 °C or lower, to suppress undesired benzene-ring saturation.1 However, the monomer yields are usually low, especially below 20% for softwood lignin. Our previous study2 showed that the yield of monomers from softwood lignin can be increased to over 60% by catalytic hydrogenolysis at higher temperatures, preferably >300 °C, in the aprotic solvent anisole (phenyl methyl ether). In this process,2,3 pyrolytic degradation of insoluble lignin to soluble intermediates occurs first, therefore subsequent catalytic reactions are efficient (Fig. 1). In addition, thermally stable 4-O-5 and condensed C–C linkages are catalytically cleaved at such high temperatures. Formation of α-aryl bonds by condensation via a quinone methide (QM) intermediate, which occurs during pyrolysis and pulping processes, suppresses monomer production. α-Aryl bonds are efficiently cleaved by pyrolysis-assisted catalytic hydrogenolysis, therefore this method is also effective for the organosolv lignin which is a technical lignin. Undesired aromatic-ring saturation is also effectively suppressed at such high temperatures.
Fig. 1 Proposed scheme for production of monomers from lignin polymers under pyrolysis-assisted catalytic hydrogenolysis conditions. G: guaiacyl units. |
We previously reported that the composition of lignin-derived monomers depends on the chemical structures of the intermediates formed by pyrolysis.3 However, the solvent type may affect the pyrolysis and subsequent catalytic hydrogenolysis of lignin. Various studies have investigated the yields and compositions of monomers in the high-temperature pyrolysis of softwood lignin in water,4 methanol,5 dioxane,6 and 1,3-diphenoxybenzene7 under catalyst-free conditions. To the best of our knowledge, there have been no systematic studies of solvent effects in the pyrolytic conversion of lignin to monomers, dimers, and oligomers, and their subsequent catalytic conversion.
In conventional catalytic hydrogenolysis approaches, various solvents, e.g., methanol,8,9 dioxane,10 water,11,12 and their binary mixtures,13–16 have been used, but there are only a few reports on the effects of the solvent. Schutyser et al.17 compared the monomer yields in the catalytic hydrogenolysis of birchwood lignin in hexane, dioxane, tetrahydrofuran, alcohols, or water at 200 °C. The monomer yield was solvent dependent and varied from 1.8% in hexane to 43.8% in water. However, the temperature, i.e., 200 °C, was too low for effective lignin pyrolysis. Héroguel et al.18 conducted the hydrogenolysis of aldehyde-stabilized beechwood lignin in isooctane at 250 °C. The major products were cyclohexanes and cyclohexanones, and the total yield was only 13.0%.
On the other hand, in the temperature range above 300 °C, where the pyrolysis of lignin proceeds efficiently, solvent effects are expected to be different from those previously reported, which, with a few exceptions, have been investigated in the temperature range below 250 °C. Some research has been conducted at temperatures higher than 300 °C in supercritical alcohols,19,20 but high-yield aromatic monomer production has not been achieved. Therefore, in the present study, the solvent effects on the pyrolysis-assisted catalytic hydrogenolysis of milled wood lignin (MWL) isolated from Japanese cedar (Cryptomeria japonica) wood were studied by performing the reaction with Pd/C in various solvents at 350 °C. Lignin is rapidly degraded at 350 °C,21 therefore this temperature was used in all experiments. Model compound studies using coniferyl alcohol (CA) were conducted under pyrolytic (no Pd/C in N2) and catalytic (Pd/C in N2 or H2) conditions because CA is an important primary pyrolysis product, and is formed by cleavage of the most abundant linkage in lignin, i.e., the β-ether bond.22 The MWL results were compared with the CA data. The solvents used are protic (water and methanol), aprotic (anisole, toluene, and 1,4-dioxane), and hydrophobic (hexane).
Fig. 3 Total monomer yields from coniferyl alcohol after treatment at 350 °C for 1 h in different solvents. Black column: N2; dark-gray column: Pd/C, N2; light-gray column: Pd/C, H2. |
Under the pyrolysis conditions (no Pd/C in N2), the product compositions varied greatly with solvent type. In the GPC profiles (Fig. 2), broad signals at retention times shorter than that of CA were clearly observed when water or methanol was used as the solvent. This indicates that CA tended to condense in these protic solvents, and this resulted in relatively low monomer yields (27.2 mol% for water and 30.0 mol% for methanol; Fig. 3). Fig. 5 shows that QM intermediates would be produced from CA as condensation precursors in water and methanol, in which proton transfer from phenolic OH to Cβ or Cγ–oxygen,23 which is required for QM formation, occurs by solvation with these protic solvents.
Kotake et al.7 found that QM formation from CA was effectively suppressed in diphenoxybenzene, an aprotic solvent. When CA or lignin was pyrolyzed in this solvent, condensation was effectively inhibited, which increased the monomer yield. In aprotic solvents, the proton transfer required for QM formation is inhibited by solvation. The GPC profiles of the reaction mixtures obtained in anisole and toluene can be explained by this inhibitory effect. This is supported by the higher monomer yields obtained with anisole (79.8 mol%) and toluene (50.9 mol%) than with water and methanol. The monomer yield in toluene was lower than that in anisole because of coupling of radical species formed from monomers with those from toluene, as explained below. The radical-coupling products would be observed as a shoulder at 11.7 min in the GPC profile (indicated by an arrow in Fig. 2).
For hexane, the GPC signals were comparatively small, and the monomer yield was only 5.9 mol%. A black residue (char) was generated in the pyrolysates only when hexane was used as the solvent. This indicates that CA tended to condense and was converted into solid carbonized substances. As shown in Fig. 5, the solubility of CA in hydrophobic hexane is limited. Consequently, CA molecules aggregate, and their condensation via QM intermediates can occur, as the proton transfer required for QM formation is enabled by the interactions of CA molecules,7 similar to the action of protic solvents. Only a small portion of CA was dissolved in hexane and converted to monomeric products.
The chemical structures of the monomers also depended on the solvent type under the pyrolysis conditions (Fig. 4a). The CA side chain can be transformed into oxidized and reduced structures,23 therefore redox-type reactions occur during pyrolysis. The monomer compositions obtained in anisole and toluene can be explained by redox-type reactions (Fig. 6). Some CA was oxidized to coniferyl aldehyde, but some was reduced to isoeugenol, eugenol, and DHCA. In hexane, the only detected monomer was isoeugenol, and the yield was only 5.9 mol%. The reason for this is currently unknown, but is probably related to the low solubility of CA and CA-derived products in hydrophobic hexane. Polar products other than isoeugenol would aggregate and be converted to char, as described above.
The monomer compositions obtained in water and methanol differed from those obtained in other solvents. Hydrolysis products (catechol, and methyl, ethyl, and propenyl catechol) and a methanolysis product (methyl catechol) were detected in water and methanol in 46.7 and 4.6 mol% yields, respectively.
No CA oxidation products were detected in water and methanol. All the detectable monomers were reduction products, namely isoeugenol, eugenol, DHCA, and alkyl guaiacols (Fig. 4a). The yields of alkyl guaiacols were 51.6 mol% in methanol, 16.8 mol% in water, and 9.1 mol% in anisole. These results suggest that methanol has the ability to reduce CA and other intermediates (Fig. 6). In our previous study,3 the hydroxypropyl side chain of DHCA was converted to an ethyl group via deformylation, with release of reactive hydrogens, which were used for catalytic hydrogenolysis. This suggests that methanol could be converted to formaldehyde and reactive hydrogens. The formaldehyde could be further degraded to CO and reactive hydrogens. Further study is necessary to confirm this proposal. The methoxyl groups of the guaiacyl units are hydrolyzed in water to form methanol, although it is not certain whether water has a reducing ability. Anisole has a methyl ether structure, and could serve as a source of methanol, but there is no evidence of methanol formation from anisole.
The pathways for transformation of the pyrolysis products in Fig. 4a to guaiacol, and methyl, ethyl, and propyl guaiacol were reported in a previous paper3 (isoeugenol and eugenol → propyl guaiacol, coniferyl aldehyde and DHCA → ethyl guaiacol). However, saturated alkyl groups are stable under the present reaction conditions, therefore the monomer compositions can be mostly explained by catalytic conversion of the pyrolysis products in Fig. 4a.
The monomer yields in water, methanol, and hexane significantly improved on addition of Pd/C (27.2 mol% → 83.5 mol% for water, 30.0 mol% → 61.5 mol% for methanol, and 5.9 mol% → 77.4 mol% for hexane). These results can be explained by competition between pyrolytic condensation and catalytic conversion. Catalytic conversion is more efficient than pyrolytic condensation. This is supported by the GPC profiles obtained in water and methanol (Fig. 2), which show almost no condensation product signal in the presence of Pd/C. The significant improvement in monomer yield in hexane is worth noting. Although hexane is a poor solvent for CA, the Pd/C-mediated catalytic transformation proceeded efficiently. The monomer yields in anisole and toluene did not change significantly. This is because of effective inhibition of pyrolytic condensation in these aromatic (aprotic) solvents.
Changing the reaction atmosphere from N2 to H2 tended to decrease the contribution of propyl guaiacol. This can also be explained in terms of competition between pyrolysis and catalytic conversion. As mentioned above, propyl guaiacol is mainly produced from the pyrolysis products isoeugenol and eugenol, whereas CA is directly converted to ethyl guaiacol via DHCA via the catalytic process. The contributions of propyl guaiacol decreased in all solvents when the atmosphere was changed from N2 to H2. This suggests that the reaction conditions favor catalytic hydrogenolysis.
As reported in the literature, the conversion of guaiacol to phenol via demethoxylation is more efficient under H2 than under N2.3 The conversion rates from guaiacols to phenols were inversely related to the solvent polarity, except in water [phenols/guaiacols molar ratio: 1.6 (hexane) > 0.7 (toluene) > 0.2 (anisole) > 0.1 (methanol), Fig. 4c]. In water, phenols were produced more efficiently than in methanol, presumably via catechol formed by hydrolysis. In a model experiment using guaiacol or catechol under similar reaction conditions in H2 (Fig. S1†), catechol was converted to phenol in 67 mol% yield. Phenol was obtained from guaiacol in 36.7 mol% yield, but catechol was not produced. These results indicate that the conversion of catechol to phenol occurred rapidly once catechol was formed.
Research on catalytic demethoxylation suggests that the selectivity for ring saturation or demethoxylation is governed by the type of association between the compound and the catalytic surface.24Fig. 7 shows that an association in which the aromatic compounds are arranged perpendicular to the catalyst surface favors demethoxylation. In a non-polar solvent, the methyl, ethyl, and propyl side chains are more efficiently solvated, whereas polar hydroxyl and methoxyl groups are forced to face the polar Pd surface, which facilitates such associations.
Fig. 7 Possible effect of hexane on adsorption mode of monomer products in pyrolysis-assisted hydrogenolysis. |
Another important effect of the reaction atmosphere is the yield of DHCA in methanol. Under catalytic hydrogenolysis conditions, DHCA is converted to ethyl guaiacol, but H2 inhibits this conversion to some extent. Similar results were observed with dioxane (GPC profiles in Fig. S2†). In other solvents, this reaction was promoted by H2 and DHCA was not detected under H2. The solvents must therefore be involved in these unexpected results. A rational explanation for the inhibition of DHCA hydrogenolysis in methanol and dioxane is currently elusive, but may involve association of DHCA, methanol, and dioxane on the Pd surface (Fig. S3†). In our previous paper,3 we proposed that the deformylation of DHCA proceeds via a four-centered transition state on the Pd surface, even in the absence of H2. The effects of H2 on these competitive association modes may be involved, but further studies are needed to explain these unexpected results.
The monomer yields at 30 min follow the same order as that observed for CA (60 min) [anisole (56.9 mol%) > water (49.5 mol%) > methanol (45.7 mol%) > toluene (43.1 mol%) > hexane (41.4 mol%), values in parentheses: monomer yields from MWL]. However, increasing the reaction time from 30 to 60 min decreased the yields in all the solvents except anisole; the yield increased slightly in anisole. In particular, the reduction rate in water was as high as 44.8%. This can be explained by hydrolysis of the methoxyl group of the guaiacyl unit.27 In a model experiment (Fig. S1†), only 74.8 mol% and 66.7 mol% of aromatic monomers were recovered from guaiacol and catechol, respectively, and phenol was the sole monomer product. These results indicate that the monomeric products formed from MWL in water undergo further degradation via catechol-type intermediates (Fig. 9a). In water, ethyl catechol was produced in 3.9 mol% yield at 30 min, but no catechol derivatives were detected at 60 min.
Fig. 9 Side reactions expected to occur during pyrolysis-assisted catalytic hydrogenolysis of coniferyl alcohol (a) in water, (b) in methanol, toluene, and hexane. |
Another type of side reaction that occurred in methanol, toluene, and hexane explains the yield loss with extended reaction time. Careful analysis of the products from CA detected the formation of various radical-coupling products via addition of solvent-derived radicals to the side-chain CC bonds of CA and its pyrolytic intermediates (Fig. S4, S5† and 9b). Methyl, benzyl, and hexyl radicals would be produced from methanol, toluene, and hexane, respectively, under the pyrolysis-assisted catalytic hydrogenolysis conditions. Ortho- and meta-methyl-substituted phenols detected from MWL in methanol (60 min, Fig. 8) could be formed by the coupling of methyl radicals to phenol. Methylation products were also detected from CA in water (Fig. S4 and S5†). This indicates that methyl radicals were formed from the methanol produced by hydrolysis of the methoxyl group. These radical-coupling reactions are more favorable for MWL than for CA because the lignin ether bonds in MWL are homolytically cleaved,26 which results in more radicals in the reaction medium.
Such undesired reactions were not detected in anisole, therefore the monomer yield and stability were high. Anisole is therefore the solvent of choice for monomer production from MWL. The monomer yield in anisole was the highest among the yields obtained in the solvents used in this study. Prolonging the treatment did not decrease the yield.
The characteristic monomer compositions observed in various solvents for CA were also observed for MWL (Fig. 8). The DHCA contribution was higher in methanol and it could not be completely hydrogenated to ethyl guaiacol, even at 60 min. The smaller contribution of DHCA to the monomers obtained from MWL than that to the monomers obtained from CA could be attributable to less H2 being available for the MWL reactions. Hydrogen would be consumed to stabilize radical species formed by homolysis of lignin ether bonds. Vanillin and other carbonyl compounds formed through other lignin pyrolysis reactions also consume hydrogen.3
As observed for CA, phenol formation via demethoxylation was prominent in hexane, and the phenol content in the monomers obtained from MWL reached 83.0% in hexane at 60 min. In contrast, the yield of phenols in toluene was much lower than that expected from the CA results. This is probably because of radical coupling of the produced phenols with the benzyl radicals formed from toluene. Unlike the case for the model reaction with CA, the lignin ether bonds are homolytically cleaved,26 which results in more radicals in the reaction medium. Under such conditions, radical-coupling reactions predominate. Phenols are more reactive in radical coupling than guaiacols because they have another ortho-carbon as a coupling site. Radical formation from toluene is easier than that from hexane because of formation of the more-stable benzyl radical. These observations could explain the differences among the yields of phenols. Hexane is the best solvent for phenol production from lignin among the solvents used in this study. Phenols are potential commodity chemicals in the chemical industry.
MWL was prepared from the extractive-free sapwood flour from the Japanese cedar according to a procedure previously reported by Björkman.28 The MWL contained the hydrolysable sugars glucose (0.6 wt%), xylose (0.7 wt%), mannose (0.3 wt%), and arabinose (0.2 wt%), as reported in our previous work.2
After the thermal reaction, the contents of the reactor were washed several times with methanol. The extracts were combined to give a solution of volume approximately 20 mL, which included the reaction solvent. When the solvent was deionized water, the reaction mixture was extracted several times with ethyl acetate to give a solution of volume 20 mL.
Catalytic hydrogenolyses of CA and MWL were conducted by using the same procedure. In each case, 5% Pd/C (10 mg; EP, Nacalai Tesque) was loaded with the sample before addition of the reaction solvent (2 mL). The remaining space in the vessel was filled with N2 or H2 at 0.1 MPa. After the reaction, the contents of the reactor were washed by using the previously described procedure. A turbid mixture containing the reaction mixture and solid Pd/C was obtained. A portion of the suspension was centrifuged to remove Pd/C before analysis.
All solvents were tested for the blank tests to know the stability in the presence of Pd/C under H2 at high temperatures. Toluene and anisole were quite stable and no ring saturation products such as cyclohexane were formed but very small amounts of dimers were detected. Small amounts of phenol and benzyl alcohol were obtained from anisole. Therefore, phenol formed by the conversion of lignin in anisole was not quantified as a lignin-derived product.2 Hexane formed very small amounts of dodecane. Methanol produced perceptible dimethyl ether, while dioxane produced perceptible ethylene glycol.
Gas chromatography-mass spectrometry was used to analyze the methanol-soluble and ethyl acetate-soluble portions after trimethylsilyl derivatization. The analysis was performed by using a GCMS-QP2010 Ultra instrument (Shimadzu Corporation) with a CPSil 8CB column (length: 30 m, inner diameter: 0.25 mm, film thickness: 0.25 μm; Agilent Technologies, Inc., Santa Clara, CA, USA), He at 2.09 mL min−1 as the carrier gas, an injector temperature of 250 °C, and a split ratio of 1/10. The column oven temperature was held at an initial temperature of 70 °C for 2 min, ramped at 4 °C min−1 to 150 °C and held for 1 min, and then ramped at 10 °C min−1 to 300 °C and held for 1 min. Prior to analysis, 1,3,5-triphenylbenzene (an internal standard) was added to the methanol-soluble portion, and methanol was removed by using evaporator at 30 °C under vacuum. This relatively low temperature was used to avoid the evaporation of some products with relatively low boiling point, e.g., phenol. Trimethylsilylation was performed by addition of pyridine (100 μL), hexamethyldisilazane (150 μL), and trimethylchlorosilane (80 μL), and then heating at 60 °C for 30 min. The products were quantified by using calibration curves prepared from analysis of standards.
The molar yield, Mi, of each monomeric product, i, was calculated as:
The value, 182 Da, was used as the average molecular weight of the phenylpropanoid units in the Japanese cedar (softwood) MWL according to literature.29
These characteristic features of CA pyrolysis almost disappeared on addition of Pd/C. This indicates that catalytic hydrogenolysis proceeded efficiently even under N2. The production of phenols by demethoxylation also occurred over Pd/C, particularly under H2, and the efficiency of this production from CA was inversely related to the solvent polarity. Unexpectedly, hydrogenolysis of DHCA to ethyl guaiacol was inhibited by changing the atmosphere from N2 to H2 only in methanol and dioxane. The transformations of MWL were basically explained by the CA results, except for some side reactions that were caused by the higher number of radicals in the MWL reaction medium. These radicals were formed by homolytic cleavage of the lignin ether bonds. Degradation via catechols formed by hydrolysis (water) and radical-coupling reactions with radicals formed from solvents (methanol, toluene, and hexane) decreased the monomer yields, especially in prolonged treatments. These results show that anisole is the best solvent for monomer production from MWL, and hexane is the best solvent for the production of phenols from MWL.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3su00128h |
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