Dae Hui
Yun‡
a,
Jinju
Song‡
a,
Jiseong
Kim
a,
Joon Kyo
Seo
a,
Joonhee
Kang
b,
Sohyun
Park
c,
Jaekook
Kim
c,
Dong-Joo
Yoo
*d and
Sunghun
Choi
*a
aGwangju Clean Energy Research Center, Korea Institute of Energy Research (KIER), 270-25 Samso-ro, Buk-gu, Gwangju 61003, Republic of Korea. E-mail: s.h.choi@kier.re.kr
bComputational Science & Engineering Laboratory, Korea Institute of Energy Research (KIER), 152 Gajeong-ro, Yuseong-gu, Daejeon 34129, Republic of Korea
cDepartment of Materials Science and Engineering, Chonnam National University, Gwangju 61186, Republic of Korea
dSchool of Mechanical Engineering, Korea University, 145 Anam-ro, Seongbuk-gu, Seoul 02841, Republic of Korea. E-mail: djyoo@korea.ac.kr
First published on 10th February 2023
Sodium super ionic conductor (NASICON)-structured Na3V2(PO4)2F3 (NVPF) is a promising cathode for application in sodium-ion batteries (SIBs) because of its high working potential (3.7 V and 4.2 V vs. Na/Na+) and structural stability. Nonetheless, interfacial instability deteriorates its electrochemical performance. Therefore, to overcome this limitation, we introduced a sodium polyacrylate (NaPAA) binder for NVPF cathodes. The NaPAA binder effectively suppresses electrolyte decomposition by uniformly covering NVPF particles. Furthermore, the sodium carboxylate group of R–COONa in the NaPAA binder can react with the HPO2F2 intermediate generated by the hydrolysis of NaPF6 and be converted into R–COOH and NaPO2F2via the displacement of Na+ by H+. This results in the formation of a stable and Na-ion conductive NaPO2F2-rich cathode–electrolyte interphase (CEI) layer. In addition, the NaPAA-based electrode exhibits desirable cycling and rate performances compared to those of conventional poly(vinylidene difluoride)-based electrodes. This study provides new insights into the design of CEI layers by introducing chemical functional groups in the binder for high-performance SIB cathodes.
Various materials, such as layered oxides,4,5 polyanions,6–8 and Prussian blue9–11 analogs, have been explored as cathodes for SIBs. Among them, Na3V2(PO4)2F3 (NVPF) is regarded a promising candidate owing to its high operating potential (3.7 V and 4.2 V vs. Na/Na+) resulting from the strong ionicity of the F–V bond, rapid sodium ion conduction with a large interstitial space, and high structural stability.6,12 However, NVPF, which has a NASICON structure, exhibits intrinsically low electrical conductivity and sluggish electrochemical kinetics.13,14 Accordingly, several approaches, including morphological engineering15 and the use of carbon composites16–20 with graphene, carbon nanotubes, or porous carbon, have been adopted to achieve improved electrical conductivity. Although these approaches are effective, undesirable degradation reactions at the cathode–electrolyte interface limit their practical application.21 Specifically, sodium hexafluorophosphate (NaPF6), widely used as a salt in carbonate electrolytes, can react with trace water to generate hydrofluoric acid (HF) via HxPOyFz intermediates.22 HF causes the dissolution of transition metal ions, which adversely affects both the cathode and anode interfaces. Furthermore, the decomposition of conventional carbonate solvents accelerates the formation of an unstable cathode–electrolyte interphase (CEI) layer.23 Considering that electrochemical stability and kinetics are closely related to the CEI layer, a binder is expected to have a significant impact on battery performance because it initially covers the cathode surface and actively participates in the formation of the CEI layer.
A binder plays a role in holding active particles during operation via adhesive and cohesive forces. For example, sodium carboxylate-based binders13,23–26 can strongly interact with the surface of metal-oxide-based NVPF cathodes via ion–dipole interactions, which tightly bind the electrode components. Thus, these sodium carboxylate-based binders exhibit improved mechanical properties, such as robust adhesion and uniform coverage of the active particles, compared to conventional poly(vinylidene difluoride) (PVDF) binders, which exhibit weak adhesion via van der Waals forces. Although these enhanced mechanical properties contribute to the improvement in the performance of alloyed anode materials27–29 that undergo high volume expansion, they cannot explain the behavior of NVPF cathodes that undergo significantly low volume changes (<4%) during cycling.6 In addition, the role of binders in imparting excellent rate capabilities is debatable because the ionic conductivities of carboxylate-based binders are insufficient to attain the required current densities.
In this study, we clarified the binder-driven formation of a stable Na-ion-conductive CEI layer using a sodium polyacrylate (NaPAA) binder. The sodium carboxylate group of R–COONa in the NaPAA binder enables uniform coverage of the particle surface and effectively suppresses electrolyte decomposition during cycling. Notably, these functional groups are highly involved in the formation of a stable Na-ion conductive CEI layer by reacting with the HPO2F2 intermediate in NaPF6 hydrolysis, resulting in a stable cycling performance and excellent rate capability. To the best of our knowledge, this is the first study clarifying the mechanism by which specific functional groups in the binder develop multifunctional CEI layers in SIB cathodes. This study provides useful insights on how to design binders for high-performance SIBs.
The binding energy of sodium ions in a molecular system was obtained starting with geometry optimization for a molecule, followed by single-point energy calculations. The optimized molecular structure was then divided into a sodium ion and single-anion model for geometry optimization and single-point energy calculations. The single-point energies for the molecule, sodium ion, and single anion were used to calculate the binding energy.
Transmission electron microscopy (TEM) images showed that the surface of the NVPF particles was covered by the NaPAA binder with 10 nm thickness (Fig. 1e). In contrast, the coverage of the PVDF binder was irregular, and the exposed surfaces of the NVPF particles were observed (Fig. 1f). Poor binder coverage possibly accelerated electrolyte decomposition by directly exposing the cathode surface to the electrolyte, mainly when operating at high voltages (>4.2 V vs. Na/Na+),33 resulting in capacity decay. The uniform coverage of the NaPAA binder on the NVPF cathodes was also observed at a lower magnification (Fig. S4†).
Fig. 2a shows the rate performance of the NaPAA- and PVDF-based electrodes in the potential range of 2.0–4.5 V vs. Na/Na+. When the C-rate decreased stepwise from 0.5C to 30C, the NaPAA- and PVDF-based electrodes showed capacity retentions of 62% and 13%, respectively. The high performance of the NaPAA-based electrode can be attributed to the low electrical resistance and the formation of a Na-ion conductive CEI layer induced by the NaPAA binder. In addition, the binder significantly affects the cycling performance. When cycled at 1C (1C = 128 mA g−1) (Fig. 2b), the NaPAA- and PVDF-based electrodes delivered initial capacities of 110 mA h g−1 and 101 mA h g−1, respectively, and retained 87% and 67% of their capacities, respectively, after 200 cycles. The average coulombic efficiencies (CEs) were 99.5% and 99.2%, respectively, implying that the uniform coverage of the NaPAA binder on the NVPF surface effectively suppressed electrolyte decomposition. The voltage profiles of the NaPAA-based electrode overlap above 200 cycles compared to that of the PVDF-based electrode (Fig. S5†). The high performance of the NaPAA-based electrode was maintained at a mass loading of 4.3 mg cm−2 (Fig. S6†). Trends in the cycling performance and discharge capacity were retained even at 10C (Fig. 2c). The NaPAA-based electrode maintained 70% of its initial capacity, whereas the PVDF-based electrode retained only 50% of its initial capacity after 2000 cycles.
The ex situ XRD patterns of the NaPAA- and PVDF-based electrodes after 200 cycles were similar to those of the pristine state (Fig. S7†), indicating that the capacity decay originated from interfacial instability and not structural collapse of the NVPF cathode. To verify the dependence of the interfacial stability on the binder, we performed cyclic voltammetry (CV) on the carbon electrodes. The NaPAA binder showed a lower current intensity than that of the PVDF binder, specifically in the high-voltage range over 4.0 V (Fig. S8a†). In addition, self-discharge measurements of NaPAA- and PVDF-based electrodes charged to 4.5 V were conducted by observing the voltage drop over time (Fig. S8b†). The NaPAA-based electrode retained a higher voltage (3.98 V) after 500 h than that of the PVDF-based electrode (3.79 V). These results indicate that the NaPAA binder enables the stable CEI layer formation compared to the PVDF binder.
To clarify the improved electrochemical kinetics of the NaPAA-based electrode, we conducted CV tests at various scan rates from 0.05 mV s−1 to 2 mV s−1 (Fig. 2d and e). The NaPAA-based electrode exhibited sharp reduction/oxidation current peaks and a small voltage peak shift of 0.14 V. In contrast, the PVDF-based electrode exhibited broad current peaks and a relatively large voltage peak shift of 0.22 V, implying a high overpotential due to slow kinetics. In addition, the b-values of the reduction and oxidation peaks were calculated using the following relationship between the peak current (Ip) and the scan rate (v):
Ip = avb |
The b-value was extracted from the slope of the log–log plot of v vs. Ip (Fig. 2f). Generally, a b-value of 0.5 indicates a diffusion-controlled reaction, while a b-value of 1 indicates a capacitive reaction with negligible charge transfer resistance.34,35 For all peaks, the b value of the NaPAA-based electrode was higher than that of the PVDF-based electrode. These results are consistent with the improved rate capability of the NaPAA-based electrode.
To investigate the effect of the binder on the CEI layer, we conducted X-ray photoelectron spectroscopy (XPS) of the NaPAA- and PVDF-based electrodes in the pristine state, after three cycles, and after 200 cycles (Fig. 3). In the F 1s spectra of the pristine state, both NaPAA- and PVDF-based electrodes exhibited a strong V–F peak (684.1 eV) originating from the NVPF cathode, and the peak at 687.8 eV assigned to the C–F bond from the PVDF binder was observed in the PVDF-based electrode. After 3 cycles, NaF and NaPO2F2 peaks appeared and were assigned to 684.8 eV and 686.5 eV, respectively, due to the decomposition of the PF6− anion in the electrolytes. It is noteworthy that PO2F2− can be produced by two distinct pathways; one is hydrolysis with trace water in electrolytes and the other is an electrochemical reaction with carbonates.36,37 While the hydrolysis rapidly occurs due to the high reactivity of water, the electrochemical reaction occurs slowly upon cycling. Interestingly, the peak intensity of NaPO2F2 for the NaPAA electrode was more prominent than that for the PVDF electrode, while the NaF peak was almost absent. It can be concluded that the NaPAA binder played a key role in the selective formation of NaPO2F2 during initial cycles by rapid hydrolysis. In contrast, both NaF and NaPO2F2 simultaneously increased in the PVDF-based electrode by electrochemical oxidation. After 200 cycles, the NaPAA-based electrode showed a small decrease in NaPO2F2 and an increase in the other peaks of NaF and C–F, while the PVDF-based electrode exhibited a significant increase in both NaF and NaPO2F2. Overall, it was confirmed that the NaPO2F2 in the NaPAA-based electrode was positioned at the inner CEI layer, while the NaPO2F2 was distributed throughout the CEI layer in the PVDF-based electrode.
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Fig. 3 XPS F 1s profiles of NVPF electrodes with (a) NaPAA and (b) PVDF binders in the pristine state, after 3 cycles, and after 200 cycles. |
Furthermore, we characterized the relative quantity of the components in the CEI layers by conducting time-of-flight secondary ion mass spectrometry (ToF-SIMS) in the negative ion data collection mode of the pristine NaPAA- and PVDF-based electrodes and after three cycles (Fig. S9†). Consistent with the F 1s XPS results, the peak for the PO2F2− anion fragment (m/z = 100.96) related to NaPO2F2 was more prominent in the NaPAA-based electrode than that in the PVDF-based electrode after three cycles, while the peak intensity of the NaF− anion fragment (m/z = 42.0) was almost the same as that of the pristine state. In addition, the intensity of the C3H3O− anion fragment (m/z = 55.02), which is an indicator of the organic components originating from the decomposition of the electrolyte solvent,38 was lower in the NaPAA-based electrode than that in the PVDF-based electrode. These combined XPS and ToF-SIMS analyses confirmed that the NaPAA binder enabled the stable NaPO2F2-rich CEI layer formation, that is consistent with the superior electrochemical performances.
To understand the distinct mechanism underlying the selective formation of the NaPO2F2-rich CEI layer by the NaPAA binder, we conducted ex situ FT-IR spectroscopy of both the NaPAA- and PVDF-based electrodes in the pristine state and after three cycles (Fig. 4a and b). In the case of the pristine NaPAA-based electrode, the sodium carboxylate group of R–COONa could be clearly identified from the peak at 1550 cm−1 for the asymmetric vibration, which is consistent with that of the NaPAA binder. After three cycles, the peak intensity of R–COONa decreased, but the carboxylic group of R–COOH appeared noticeably with the peak at 1700 cm−1 for the stretching vibration, implying a displacement reaction of Na+ to H+. In contrast, there was no change observed in the peaks of the PVDF-based electrode during the cycling (Fig. 4b).
It is widely known that trace water in electrolytes triggers hydrofluoric acid (HF) formation by hydrolysis of NaPF6.22 HF is formed through the following steps:
NaPF6 + H2O ↔ NaF + POF3 + 2HF | (1) |
POF3 + H2O ↔ HPO2F2 + HF | (2) |
HPO2F2 + H2O ↔ H2PO3F + HF | (3) |
We assumed that the selective formation of NaPO2F2 in the CEI layer of the NaPAA-based electrode occurred during the initial cycles, because the R–COONa in the NaPAA binder could react with the HPO2F2 intermediate generated by the hydrolysis of NaPF6 and is converted into NaPO2F2 and R–COOH via the following displacement reaction:
RCOONa + HPO2F2 → RCOOH + NaPO2F2 (ΔE = −0.69 eV) |
The displacement reaction was thermodynamically favorable owing to the lower Gibbs free energy of the products obtained using density functional theory (DFT) calculations (Fig. 4c).
Notably, the NaPO2F2-rich CEI layer in the NaPAA-based electrode is more beneficial in terms of Na-ion conductivity, which is related to the excellent rate performance of the NaPAA-based electrode. To understand the fast kinetics of the NaPAA-based electrode, we compared the binding energy between Na ions and their counter anions (F− and PO2F2−) in the inorganic components because it is acceptable that a lower binding energy induces a higher Na ion conductivity in the components (Fig. 4d).39,40 In the DFT results, NaPO2F2 showed a lower binding energy than that of NaF, indicating a higher Na-ion conductivity in NaPO2F2. From the combined analysis of FT-IR and DFT calculations, it was demonstrated that the NaPAA binder enabled the formation of the Na-ion conductive NaPO2F2-rich CEI layer and simultaneously prevented additional detrimental HF formation by the displacement reaction (Fig. 5).
Footnotes |
† Electronic supplementary information (ESI) available: FT-IR, XRD, electrode resistances, TEM, and voltage, CV, and ToF-SIMS profiles. See DOI: https://doi.org/10.1039/d2ta07990a |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2023 |