Rui
Pinho
a,
Rui
Vilarinho
b,
J. Agostinho
Moreira
b,
Fátima
Zorro
cd,
Paulo
Ferreira
cde,
Maxim
Ivanov
a,
Alexander
Tkach
a,
M. Elisabete
Costa
a and
Paula M.
Vilarinho
*a
aCICECO – Aveiro Institute of Materials, Department of Materials and Ceramic Engineering, University of Aveiro, Aveiro, 3810-193, Portugal. E-mail: paula.vilarinho@ua.pt
bIFIMUP, Institute of Physics for Advanced Materials, Nanotechnology and Photonics, Department of Physics and Astronomy of Faculty of Sciences, University of Porto, Portugal
cINL – International Iberian Nanotechnology Laboratory, Av. Mestre José Veiga s/n, 4715-330 Braga, Portugal
dMechanical Engineering Department and IDMEC, Instituto Superior Técnico, University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa, Portugal
eMaterials Science and Engineering Program, The University of Texas at Austin, Tx 78712, USA
First published on 31st May 2023
The piezoelectric market is ruled by lead-based compounds that should be substituted by environmentally friendly materials. Despite the substantial literature on lead-free candidates available, stress effects on the dielectric, piezoelectric and ferroelectric performance of thin films from the nano- to macroscale have been barely addressed until now. In this work, a combination of multiscale characterization techniques is used to disclose the induced mechanical deformation impact on the dielectric, polar and structural properties of polycrystalline lead-free potassium sodium niobate (KNN) thin films fabricated on platinized silicon (Pt/Si(100)), strontium titanate (Pt/STO(100)) and magnesium oxide (Pt/MgO(100)) substrates. A tensile residual stress state characterizes KNN films on Pt/Si (+210 ± 28 MPa), while KNN films on Pt/STO and Pt/MgO (−411 ± 18 MPa and −494 ± 26 MPa, respectively) evidence a compressive residual stress condition. Films with the highest compressive state (on Pt/MgO) exhibit the lowest dielectric losses with the highest electric permittivity and the maximum electric polarization; concomitantly they present the most dense and homogeneous microstructure, with small grains and a narrow grain size distribution. In contrast, tensile residual stress films (on Pt/Si) show the smallest polarization with an almost negligible out-of-plane component of piezoresponse. Of relevance, phase transition temperatures are markedly affected by the type and magnitude of the residual stress: they are the lowest for KNN films on Pt/MgO and highest for KNN films on Pt/Si. The narrowest temperature range for tetragonal phase is recorded for KNN films on Pt/MgO. For the first time, an approach to generate a morphotropic phase boundary in KNN thin films by use of compressive residual stress is thus demonstrated. This work highlights the impact of stress, as a key parameter in the performance of KNN polycrystalline thin films. These results have implications in terms of understanding lead-free ferroelectric/piezoelectric behaviour and its application/commercialization.
KNN-based thin films, exhibiting both high remnant polarization (Pr) and d33 coefficients up to 40 pm V−1, have been synthesized by magnetron sputtering, pulsed laser deposition, and sol–gel methods.12–21 The sol–gel method is an appealing thin film processing technique because it requires rather low-temperature synthesis, allows precise control of the film chemical composition and wide adjustment over thickness. Numerous studies have been recently published, mainly focused on the preparation conditions of sol–gel derived KNN thin films. These reports address different synthesis approaches to obtain high-quality KNN thin films, including effects of alkali excess in the precursor compounds, varying from 0%14 to 40%,13,22 and annealing conditions, varying between furnace direct insertion13,22 and rapid thermal annealing (RTA).12,14,16 The effect of alkali excess on the electrical properties of KNN films was studied by Ahn et al..22 These authors deposited 250 nm-thick KNN films on platinized silicon substrates and annealed the films at 700 °C for 30 min in an oxygen atmosphere. The KNN films obtained with 10 and 20 mol% alkali excess showed the superior piezoelectric and ferroelectric response (d33 = 31 and 40 pm V−1, Pr = 4 and 10 μC cm−2, and coercive field Ec = 30 and 35 kV cm−1 for 10 and 20 mol% alkali excess, respectively), under room conditions.
The effect of mechanical stress on the electric and electromechanical properties of KNN has not been thoroughly addressed, though the effect of mechanical stress has been demonstrated to affect the properties. Tkach et al.23 exploited the effect of stress induced by the mismatch between the thermal expansion coefficient, σCTE, on SrTiO3 (STO) sol–gel derived films deposited onto platinized Al2O3 (tensile residual stress) and MgO (compressive residual stress) substrates. The residual tensile stress reduced the relative dielectric permittivity (εr = 345) and remnant polarization (Pr = 0.32 μC cm−2 at 30 K), while the residual compressive stress increased these electric property values (εr = 613, Pr = 0.47 μC cm−2 at 30 K).23 The effect of residual thermal stress in STO films was compared with that in KNN films deposited on platinized Si (tensile stress) and platinized STO (compressive stress) substrates, where the same tendency was observed: lower εr = 161 and Pr = 2.65 μC cm−2 for tensile, and higher εr = 184 and Pr = 4.56 μC cm−2 for compressive residual stresses, at 300 K. The increase of the relative dielectric permittivity and remnant polarization for the compressive stress state was attributed to the enhanced out-of-plane displacement of Ti4+ and Nb5+ ions in STO and KNN films, respectively. A direct correlation between the thermal expansion coefficient of the substrate (αsubstrate) and the electric performance of the films was found.24
The importance of residual stress in the electrical performance of sol–gel films was also demonstrated by Jeong et al.25 on PZT films on Al2O3 and MgO substrates. Films on MgO exhibit higher remnant polarization when compared with PZT films on Al2O3. The PZT films deposited on MgO present a drastic increase of power density (increased by 822%) when compared with films on Al2O3, which evidences an increase in energy harvesting performance. Such variations were attributed to out-of-plane dipole alignment in the PZT films deposited on MgO substrates that contributed to the enhancement of poling effects, mitigated the aging problems, and avoided depolarization, upon comparison with the poor dipole alignment of PZT films on Al2O3. These results have encouraged the scientific community to explore the mechanical strain effect on KNN thin film properties, however the results are not yet reported.
In this work, polycrystalline KNN films were prepared by a sol–gel methodology on Pt/Ti/SiO2/Si (100), Pt/Ti/SrTiO3 (100), and Pt/Ti/MgO (100) substrates. The main objective of this work is a systematic study of the mechanical stress effects on the KNN dielectric, polar and structural properties observed at the nano-, micro-, and macroscale levels in order to understand how distortions may tune the KNN properties. Special attention is also given to the temperature range of stability of the KNN crystallographic phases above room temperature. To achieve these objectives, we have performed a detailed structure and stress state characterization of the KNN films using X-ray diffraction under room conditions, while the microstructure was assessed using electron microscopy. To gain knowledge about the phase sequence of these KNN films, a temperature-dependent study of Raman scattering signal was undertaken. Finally, the macro-, micro-, and nanoscopic polar and piezoelectric properties were characterized at room temperature.
The in-plane crystal structure of the KNN films was evaluated, at room temperature (RT), by using X-ray powder diffraction (XRD). The in-plane XRD measurements were performed by a Malvern Panalytical X’Pert, UK, with Cu-Kα radiation, in the 20° to 50° 2θ range with 0.013° per steps, with a grazing incident angle of 2° and exposure time of 200 s. The strain/stress analysis consisted of sequential 2θ measurements with a 0.02° step width and 4 s of counting time per step in the 29.5–33° range, for a tilting angle, ψ, ranging between −85 and 85°, by a Philips X’Pert MRD. Unpolarized micro-Raman spectra were collected in a backscattering geometry for different temperatures within the range of 20–500 °C, with a 20 °C step. The heating was conducted by a THMS600 Linkam stage. A 633 nm He–Ne laser line was used for excitation and the scattered light was analysed by a Renishaw inVia Qontor spectrometer. The surface morphologies of the KNN thin films were analysed using scanning electron microscopy (SEM, Hitachi, SU-70) with an acceleration voltage of 4 kV. Equivalent grain size distribution and estimation of surface porosity were determined by processing several SEM micrographs, with more than 500 grains per sample, through ImageJ software (https://imagej.net/). Cross-sectional lamellae were prepared for SEM equipped with a Focused Ion Beam, FIB, (FEI Helios 600 Nanolab) using the lift-out technique. The samples were protected with a Pt layer deposited with the aid of the electron beam followed by another Pt layer deposited with the ion beam. During the lift-out, the ion beam was kept at 30 kV, except for the last polishing steps, which were performed at 16 kV and 5 kV. The micrographs were captured in scanning transmission electron microscopy (STEM) mode, either by a JEOL JEM-2010 FEG 200 kV or a FEI Titan Cubed Themis 60–300 kV double-corrected TEM/STEM at an acceleration voltage of 200 kV and a convergence angle of 19 mrad. Dielectric and ferroelectric measurements were performed using Au electrodes, sputtered through a mask onto the films, as the top electrode, and the substrate Pt layer as the bottom one. The dielectric permittivity was obtained by impedance spectroscopy measurements under an oscillation level of the applied voltage of 50 mV and frequencies ranging from 100 Hz to 1 MHz, using a precision LCR-meter (Agilent E4980A). For ferroelectric characterization, the polarization and current density dependencies on the ac electric field were evaluated at RT and 50 Hz using a ferroelectric analyser (aixACCT, TF analyser 2000 with an FE module). The microstructure and local electromechanical properties were studied using Atomic Force Microscopy (AFM, Ntegra NTMDT). For this, the Piezoresponse Force Microscopy (PFM) mode was applied along with the ElectriMulti75-G (Budget Sensors) probes (resonant frequency 75 kHz, force constant 3 N m−1). The dc bias voltage applied to the samples during the PFM measurements was varied in the range of 1–10 V, and the ac voltage was applied with a frequency of 50 kHz and an amplitude of 10 V. Local piezoelectric loops were measured via switching spectroscopy PFM (SS-PFM). During SS-PFM, a sequence of dc bias voltage pulses was applied from −10 to +10 Volts with a step of 1 Volt, while the probe was fixed at a predefined position and the PFM response was measured. In this work, the SS-PFM data were acquired via mapping of the PFM scan images (10 × 10 points with an average of 5 measurements per point). PFM and SS-PFM measurements were performed under controlled conditions (25 °C, humidity ∼40%). The calibration of PFM measurements was done on the Si substrate following the procedure described in ref. 26.
High angular annular dark field (HAADF) STEM micrographs of cross-sectional lamellae of KNN films deposited on Pt/Si, Pt/STO and Pt/MgO substrates also revealed that the films have a polycrystalline microstructure (Fig. 2). Furthermore, KNN films on Pt/Si show a thinner and more irregular thickness as compared to the ones on Pt/STO and Pt/MgO. Using ImageJ and measuring 20 random points across each film, KNN film thickness was estimated to be 352 ± 11 nm, 389 ± 2 nm and 400 ± 5 nm for films deposited on Pt/Si, Pt/STO and Pt/MgO, respectively. Moreover, KNN films on Pt/Si exhibit large grains that cross the entire thickness of the film, while the KNN films on Pt/STO and Pt/MgO exhibit a multi-grain profile across the film thickness. At the same time, the microstructure of KNN films on Pt/STO and Pt/MgO is quite dense and uniform.
(1) |
(2) |
(3) |
Residual stresses were calculated using the XRD sin2ψ method.28 Lattice spacing, d, values of the (111) planes were determined at different tilt angles ψ (inclined exposure). The strain was calculated from the angular shift of the (111) reflections, as a function of the tilt angle, and the corresponding film residual stress was calculated by using the following equation:
(4) |
(5) |
The macroscopic polarization as a function of the applied ac electric field (P(E)), as well as the current density versus ac electric field (J(E)), recorded at 50 Hz and room temperature, on KNN films deposited on Pt/Si, Pt/STO and Pt/MgO, is shown in Fig. 6. No saturation of the electric polarization could be achieved. The maximum electric field strength that could be applied to the KNN films deposited on Pt/Si and Pt/STO is quite similar (60 kV cm−1) but it increases to 100 kV cm−1 for the dense KNN films deposited on Pt/MgO, corroborating the low dielectric losses at low frequencies in the latter films. The maximum electric polarization was obtained for the KNN films deposited on Pt/MgO substrates, reaching ∼9 μC cm−2. The P(E) hysteretic curves of KNN films on Pt/Si exhibit the smallest polarization value (∼3 μC cm−2), while the P(E) curve is asymmetric, suggesting the existence of internal fields. The differences between the maximum electric polarization reflect the high electric field sustained by the KNN films deposited on Pt/MgO substrates. The ferroelectric switching in the J(E) curves is obscured by leakage current for the films on all of the three substrates, which is rarely reported but common for undoped KNN thin films at room temperature.32
The local surface roughness was measured by AFM to be about 50 nm for films on Si and MgO substrates and about 30 nm for films on STO (Fig. 7). The film grain distribution corroborates the results of SEM, being denser and homogenous for KNN films on MgO and mostly inhomogeneous for films deposited on Si substrates. Both the local out-of-plane and in-plane PFM signals in KNN films on STO and MgO substrates were successfully measured, while a small out-of-plane PFM signal was acquired for films on Si substrates (Fig. 7). This result can be attributed to the considerable influence of the strain and highlights that the tensile residual stress (the case of Si substrates) almost completely neglects the out-of-plane component of the piezoresponse of these KNN thin films. In contrast, the compressive residual stress (films on STO and MgO substrates) favours the strong appearance of both out-of-plane and in-plane piezoresponses.
Local piezoelectric loops were acquired via switching spectroscopy PFM (SS-PFM) at the points possessing the maximum out-of-plane PFM signal. The tensile residual stress dramatically affects the local hysteresis loop measured in KNN films on Si substrates, revealing a small local piezoelectric coefficient of about 15 pm V−1 and a high coercive field (±2 MV cm−1, which corresponds to ±5 V applied to the tip of the probe with an apex radius of about 25 nm). Upon comparing the response of films on STO and MgO substrates, the local piezoresponse demonstrates that stronger compressive residual stress (films on MgO substrates) leads to uniphase out-of-plane domain formation. The piezoresponse signal measured in KNN films on STO produced high-contrast scan images from both the out-of-plane and in-plane components (Fig. 7). This domain configuration is due to a less dense and less stressed grain structure that results in a more open local hysteresis loop with a high local piezoelectric coefficient (∼120 pm V−1) and high coercive field (about −3 MV cm−1 and +2 MV cm−1, which correspond to −7 V and +5 V applied to the tip of the probe with an apex radius of about 25 nm). Comparatively, the local hysteresis loop measured in denser KNN films on MgO substrates has a slimmer shape and a local piezoelectric coefficient of about 50 pm V−1 with a very small coercive field (±0.8 MV cm−1, which corresponds to ±2 V applied to the tip of the probe with an apex radius of about 25 nm). Therefore, the softest switching behaviour is observed in the KNN films on MgO substrates. Thus, the room temperature analysis using AFM, PFM, and SS-PFM clearly demonstrates the significant influence of the substrate on the stress state and microstructure development on the local piezoelectric properties of KNN sol–gel thin films, in accordance with the macroscopic measurements.
Like the potassium niobate and sodium niobate phases, all the peaks below 200 cm−1 represent translational modes of Na+/K+ cations and rotations of the NbO6 octahedra. At room temperature, all KNN films show two strong peaks at ∼260 cm−1 and ∼610 cm−1 and a shoulder at ∼550 cm−1, within the presented range. These peaks can be assigned to ν5, ν1 and ν2 modes, respectively.34 Of these, ν1 and ν2 are stretching modes while ν5 is a bending one. The ν1 vibrational mode weakens and broadens above the Curie temperature (TC, temperature of transition between tetragonal and cubic phase), when ν2 completely disappears. Raman activity in the cubic phase is forbidden, yet these features are common to the cubic phase of ferroelectrics due to local static and/or dynamic disorder reminiscent of the distortions in ferroelectric phases,31,36 and the effect of symmetry breaking at the grain boundaries.31 The orthorhombic to tetragonal phase transition is identified by the disappearance and frequency shifts of vibrational modes. The observed changes in the Raman spectra were found to be universal in the KNN system, including bulk ceramics.31,33–38
The temperature dependencies of the wavelength of selected Raman modes are displayed in Fig. 9. At room temperature, six vibrational modes are present. The three major vibrational modes, ν1 (∼615 cm−1), ν2 (∼555 cm−1) and ν5 (∼260 cm−1), are visible for all KNN films. Particularly, ν1 (∼615 cm−1) and ν5 (∼260 cm−1) have a relatively strong intensity and are detected within the whole measured temperature range. The transition from cubic to tetragonal phase at TC is marked by the appearance of new vibrational modes due to symmetry reduction. The transition from the tetragonal to orthorhombic phase at TO–T is identified by the appearance of a vibrational mode close to ν5 and frequency shifts in the vibrational modes. By mapping the appearance of new modes, the TC values were estimated as 360 °C, 320 °C and 220 °C for KNN films deposited on Pt/Si, Pt/STO and Pt/MgO, respectively. On the other hand, TO–T values were estimated to be 220 °C, 200 °C and 120 °C for KNN films on Pt/Si, Pt/STO and Pt/MgO, respectively, as well.
Properties of films on platinized substrates | Pt/Si | Pt/STO | Pt/MgO | |
---|---|---|---|---|
Residual stress (MPa) | Tensile | Compressive | Compressive | |
210 ± 28 | −411 ± 18 | −494 ± 26 | ||
T O–T (°C) | 220 | 200 | 120 | |
T C (°C) | 360 | 320 | 220 | |
Vibrational Raman modes (cm−1) [RT] | ν 1 | 617 | 611 | 616 |
ν 2 | 557 | 556 | 558 | |
ν 5 | 258 | 260 | 261 | |
Average grain size (nm) | 230 ± 5 | 148 ± 4 | 149 ± 4 | |
Thickness (nm) | 352 ± 11 | 389 ± 2 | 400 ± 5 | |
Relative dielectric permittivity, εr [RT, 10 kHz] | 141 | 142 | 219 | |
Dielectric loss, tanδ [RT, 10 kHz] | 0.20 | 0.21 | 0.08 | |
Coercive field, Ec (kV cm−1) | 36 | 36 | 50 | |
Remnant polarization, Pr (μC cm−2) | 1.78 | 4.28 | 4.69 | |
(Local) Piezoelectric coefficient, d33,eff. (pm V−1) | 15 | 120 | 50 |
As can be seen from the X-ray diffraction patterns, the KNN thin films deposited on different substrates have rather similar crystal structures but significantly different residual stresses. In films, residual stresses may arise from phase transitions, lattice mismatches and thermal expansion misfits between the film and the substrate.39,40 Due to the polycrystalline nature of these films and their random crystal structure orientation, the stress due to phase transitions is not relevant. In addition, as our films are not epitaxial and are deposited on platinized substrates, the possibility of residual stresses arising from lattice mismatch seems not significant as well. Therefore, we assume that the residual stresses measured in the KNN films result from differences between the coefficients of thermal expansion (CTEs) of the materials. The CTE for the substrates (Si = 2.3 × 10−6 K−1, STO = 10.4 × 10−6 K−1, MgO = 12.8 × 10−6 K−1) and KNN (KNNO = 2.96 × 10−6 K−1, KNNT = 4.35 × 10−6 K−1 and KNNC = 7.72 × 10−6 K−1) films follow the order Si < KNN < SrTiO3 < MgO (Fig. 10; data from supplier for Si, STO and MgO substrates; and from reference41 for KNN), which should result in tensile stress for KNN films on Si and compressive stresses in KNN films on STO and MgO.
Fig. 10 Coefficients of thermal expansion (CTEs) for the substrates (Si, SrTiO3 and MgO) and KNN phases (orthorhombic, tetragonal, and cubic). The data were collected from the supplier and from ref. 41. |
The residual stress due to the misfit of CTE was calculated theoretically using the following equation:24
(6) |
Characteristic Raman spectra of orthorhombic Amm2 symmetry were observed at room temperature, which agrees with the X-ray diffraction analysis on the KNN structure at RT. By following the structure evolution of KNN films via Raman spectroscopy, it can be observed that both the transition between orthorhombic and tetragonal phases and the transition between tetragonal and cubic phases occur at significantly different temperatures, TO–T and TC, respectively, with the lowest for KNN films on Pt/MgO and the highest for KNN films on Pt/Si. These observations are supported by preliminary dielectric permittivity and dielectric loss variations with the temperature of these films (not shown). Not only are the phase transitions reduced proportionally to the magnitude of residual stress, but the stability of the tetragonal phase is considerably reduced (∼30%) from 140 °C temperature range for KNN films on Pt/Si, to 100 °C range for KNN films on Pt/MgO (Fig. 12). Despite some uncertainty in the definition of the phase transition temperatures, they do not overlap each other, which means that the phase transitions shift as a function of the used substrate. Due to the polycrystalline nature of these KNN films, we hypothesize that a shift of the phase transition to lower temperatures could be related to quasi-hydrostatic residual stresses, similar to that of bulk polycrystalline KNN ceramics, where both tensile and compressive stresses result in a reduction of the transition temperatures.28 Therefore, the transition temperature would be dependent on the magnitude of residual stresses, i.e., the residual stress for KNN films on Pt/MgO is higher than the residual stress of KNN films on Pt/STO and Pt/Si, which resulted in a lower phase transition temperature. The residual stress for KNN films on Pt/Si is the lowest in magnitude and these KNN films present the highest transition temperatures (Fig. 12). These results point, for the first time, to the possibility of generating a morphotropic phase boundary in KNN thin films under compressive residual stress.
Despite all the KNN films were submitted to the same thermal cycle, a significant difference can be observed in the final grain size distribution and average grain size values, particularly between KNN films deposited on Pt/Si (230 ± 5 nm) and those deposited on Pt/STO (148 ± 4 nm) or Pt/MgO (149 ± 4 nm). Correspondingly, a significant difference in the microstructure arises between the films on silicon and on the two oxide substrates (STO and MgO). We hypothesize that the differences observed in the microstructure could be related to the about one order of magnitude difference in thermal conductivity of Si of 130 W (m K)−1 and of STO of 12 W (m K)−1 and MgO of 42 W (m K)−1 [values obtained from the supplier]. Under a very rapid thermal treatment such as the RTA used in this work, such differences will play a role in the film heating process. As the thermal conductivity decreases, heat dissipation is reduced, leading to higher local temperatures in the films. The higher the temperature in the film, the more thermal energy available for nucleation, which could later result in a small average grain size.43 In our case, the lower thermal conductivity of the STO and MgO substrates might result in higher temperatures in the KNN films during the annealing process, which could be related to a higher nucleation energy resulting in smaller average grain sizes compared with KNN films prepared on silicon substrates.
The dielectric and ferroelectric response of KNN films can be influenced by stress, grain size distribution, porosity, impurities, crystallographic texture, and oxygen vacancy concentration, among other factors.24 Besides stress, particle size distribution and porosity, the other causes contributing to this variation should be similar in this study since the KNN films were all processed with exactly the same method. Table 1 highlights that sol–gel derived KNN thin films on Pt/Si have the largest grain size but are also the most porous, exhibiting the lowest dielectric permittivity. In contrast, the highest dielectric permittivity and the lowest losses observed in this work seem to be associated with the lowest apparent porosity observed in KNN films on Pt/MgO. Tkach et al.23 reported similar values of room temperature relative dielectric permittivity, with values ranging between 75 and 275 for films deposited on platinized Si and STO substrates. The minimum dielectric loss was reported to reach 10% in value and its frequency was substrate-dependent, where for Pt/Si substrates it occurs in the frequency range of 103 to 104 Hz and for Pt/STO it occurs at around 105 Hz. The dielectric permittivity values obtained in our work are quite similar, yet our dielectric losses seem to present a more stable behaviour.
On the other hand, stress/strain influences the ferroelectric response. The compressive stress imposed by the Pt/MgO substrates, developed during the cooling from crystallization temperature to RT, could direct the favourable Nb5+ ionic motion from in-plane towards out-of-plane, resulting in an increase of the polarization measured along this direction. For KNN films on Pt/STO, the residual stress of −411 ± 18 MPa is smaller than that of −494 ± 26 MPa for the films on Pt/MgO corresponding to a decrease in the polarization. In contrast, KNN films on Pt/Si present tensile stresses, which might result in reduced out-of-plane Nb5+ ionic motion in favour of the in-plane one, explaining the smallest polarization measured along the out-of-plane direction.
When comparing with previous data on undoped KNN films reported mainly on Si substrates (Table 2), it is clear that they range quite widely from a remnant polarization of 2.65 μC cm−2 for sol–gel derived KNN films, crystallized at 750 °C, on Pt/Si23 to that of 22.5 μC cm−2 for rf magnetron sputtered KNN films on the same substrates.44 Coercive field varies from 35 kV cm−1 for sol–gel derived KNN films with a 20% initial alkali excess13 to ∼100 kV cm−145 for pulsed laser deposited KNN. Moreover, the effective d33 piezoelectric coefficient ranged from 37 pm V−1 for KNN films sputtered on Si with a Ni electrode46 to 80 pm V−1 for (001)-oriented KNN thin films grown by pulsed laser deposition on Pt(111)/TiO2/SiO2/Si substrates with further treatment in O2 plasma and vacuum annealing.45 In addition, for sol–gel derived Mn-doped KNN films on Nb:STO substrates with different crystallographic orientations ((100), (110) and (111)),17 the macroscopic P–E curves were collected at 100 Hz and a maximum field of 400 kV cm−1 was used for the Mn-KNN films on (100) and (110) oriented Nb:STO substrates, while 700 kV cm−1 was used for the Mn-KNN films on the (111)-Nb:STO ones. Remnant polarizations of 9 μC cm−2, 17.3 μC cm−2 and 8 μC cm−2, and coercive fields of 115 kV cm−1, 105 kV cm−1 and 75 kV cm−1, were reported for Mn-KNN films deposited on (100), (110) and (111) Nb:ST substrates, respectively. Highly oriented sol–gel derived KNN films on (100)Pt/MgO substrates presented P–E hysteresis loops measured at 1 kHz, −190 °C, with a maximum field of 350 kV cm−1, achieving a remnant polarization of 20.5 μC cm−2 and coercive field of 45 kV cm−1.47 The Pr values of our KNN sol–gel derived thin films are within the values descibed in the literature, despite the wide range of conditions, as shown in Table 2.
KNN sol–gel films on: | Freq. [Hz] | Max. applied field [kV cm−1] | P r [μC cm−2] | E c [kV cm−1] | d 33 [pm V−1] | Ref. |
---|---|---|---|---|---|---|
Pt/STO | 50 | 75 | 4.56 | ∼40 | — | 23 |
Pt/TiO2/SiO2/Si | 50 | 75 | 2.65 | ∼40 | — | 23 |
Pt/TiO2/SiO2/Si | — | 500 | 22.5 | 90 | 45 | 44 |
Pt/Ti/SiO2/Si | — | 400 | ∼3 | ∼50 | 74 | 48 |
Pt/Ti/SiO2/Si | — | 600 | 16.4 | 42 | 61 | 49 |
Pt(111)/TiO2/SiO2/Si | 1000 | 500 | 12.6 | ∼100 | 58 | 45 |
Pt/TiOx/SiO2/Si | 1000 | 500 | 7 | 70 | 46 | 50 |
Pt(111)/Ti/SiO2/Si(100) | 130 | 200 | 10 | 35 | 40 | 13 |
Pt(111)/Ti/SiO2/Si | 100–2000 | 100 | 2.5 | ∼60 | 80 | 51 |
Ni/Ti/SiO2/Si | 20000 | 100 | 12 | 35 | 37 | 46 |
LaNiO3/Si | — | 200 | 12 | 48 | 58 | 52 |
Pt/Si | 50 | 60 | 1.78 | 36 | 15 | This work |
Pt/STO | 50 | 60 | 4.28 | 36 | 120 | This work |
Pt/MgO | 50 | 100 | 4.69 | 50 | 50 | This work |
In conclusion, we have reported a systematic study on how mechanical stress impacts the dielectric, polar and structural properties of KNN polycrystalline thin films at the nano-, micro-, and macroscale levels. These observations provide insight into a previously unknown aspect of the manner by which distortions may tune electrical performance of KNN polycrystalline films. Now we understand and have shown how the ferroelectric/piezoelectric performance can be enhanced by stress/strain level control in KNN thin films, via the proper choice of substrates. The combination of a low-cost process, i.e. the sol–gel methodology, and commercially available substrates suggests KNN thin film applications as sensors or piezoelectric harvesters.
This journal is © The Royal Society of Chemistry 2023 |