William Raphael
Joseph
a,
Jun Yeang
Tan
a,
Apurav Krishna
Koyande
a,
Ianatul
Khoiroh
*a,
Jerry
Joynson
b and
Steve
Willis
b
aDepartment of Chemical and Environmental Engineering, Faculty of Science and Engineering, University of Nottingham Malaysia, Jalan Broga, 43500 Semenyih, Selangor Darul Ehsan, Malaysia. E-mail: Ianatul.Khoiroh@nottingham.edu.my
bCquestr8 Sdn. Bhd., D1105, Menara Suezcap 1, KL Gateway, Gerbang Kerinchi Lestari No 2, Jalan Kerinchi, Kuala Lumpur, Malaysia
First published on 24th October 2023
Global cooling requirements are increasing at an unprecedented rate due to rapid urbanization and population growth, further aggravating climate concerns. Passive radiative cooling is a unique phenomenon that can be utilized to reduce global cooling, energy consumption and alleviate the urban heat island effect. Paints can act as passive cooling devices that are able to reflect incoming sunlight and emit radiation in the atmospheric window (8–13 μm), where it propagates directly into deep space without any interference. In this work, we have successfully fabricated and tested two different types of cooling paints, consisting of BaSO4 and CaCO3 as their respective pigments under Malaysia's tropical climate. Different types of binders, solvents, and pigment concentrations were tested to obtain the most optimum cooling paint configuration. Field test results proved that both cooling paints were able to achieve remarkable subambient temperatures throughout the entire day, even under direct solar irradiation. The BaSO4 cooling paint was able to achieve subambient temperature reductions of up to −6.1 °C and a mean net cooling power of 71.0 W m−2 while the CaCO3 cooling paint achieved a maximum subambient temperature reduction of −6.0 °C and a mean net cooling power of 69.9 W m−2. Both paints were able to significantly outperform commercial white paint on a variety of different surfaces, in terms of cooling performance. The hindering effects of various climate conditions including humidity levels and local wind speeds on the overall cooling performance of both the paints were also investigated.
Environmental significanceAll materials absorb infrared radiation (IR) across a broad range of wavelengths, and often re-emit IR at other wavelengths. The IR emitted by solid bodies is generally absorbed by the air surrounding the body, such that the air acts as a blanket stopping the body from cooling appreciably. However, the gases in air do not absorb IR in the range 8 to 13 microns wavelength. Any IR in this range aimed at the sky can pass through the atmosphere and leave the Earth into outer space, thereby helping to cool the Earth. Some materials have been discovered that can emit appreciable amounts of IR in the range of 8 to 13 microns wavelength such as barium sulphate (BaSO4). |
Cooling constitutes a large percentage of the energy consumption sector in both residential and commercial applications.4 Dong et al. estimated that just the cooling industry itself is responsible for over 10% of global GHG emissions and global cooling requirements are projected to at least double by 2050 due to rapid urbanization, population growth and the rise in global temperatures.5 Passive radiative cooling is a technology whereby heat is naturally dissipated directly into deep space via radiation. This is achieved by emitting the heat through the sky, mainly at the wavelength interval between 8 to 13 μm, which is also known as the “atmospheric window” or “sky window”. At this range, almost all terrestrial thermal radiation can propagate through the atmosphere without interference, as it is highly transparent and has a significantly high atmospheric transmittance as can be seen in Fig. 1. There also exists a narrower secondary atmospheric window, between 16 to 25 μm, which could potentially be utilized for additional cooling. Its passive nature means it does not consume any electricity and has enormous potential to be utilized for the cooling of buildings, solar cells, and thermal power plants among others.6
Fig. 1 Spectral irradiation of a blackbody surface at a temperature of 300 K and the atmospheric transmittance in the mid- and far-infrared regions.6 |
Passive radiative cooling is not a new concept, in fact its applications can be traced up to several centuries back, but thorough systematic research about it had only begun in the 1960s.7 Early research work was only limited to night-time usage, as even a small proportion of daytime solar irradiation onto a surface would negate and counteract its outgoing cooling power. The main drawback is the intrinsically low-energy density of night-time cooling which significantly limits its practical applications and would not have a meaningful impact on modern-day cooling requirements. It has been reported that under perfect conditions, night-time radiative cooling can only provide between 40–80 W m−2 of cooling power.8 To achieve sufficient daytime cooling, the material must have specific properties such as an extremely low absorptivity in the highly intensive solar spectrum (0.3–2.5 μm), while at the same time possessing a high emissivity in the atmospheric window region (8–13 μm).9 With those highly stringent requirements needed to be met, it is unsurprising why there have been little development in daytime cooling technologies only until recently.
Latest developments in radiative cooling technologies have allowed for materials or surfaces to achieve subambient temperatures even when placed under direct sunlight during the day. This is a significant achievement as it could be harnessed to minimize the use of air conditioning units for the cooling of buildings or various structures, especially in regions with a hot and sunny climate. Several methods have been proven to successfully achieve this phenomenon including manufacturing microstructure metasurfaces, selective emitters, porous structures, and random particle distribution through coatings.10 However, most of those approaches involve complex multilayer structures that are hard to scale up and are expensive, limiting them from many applications.11 One approach of particular interest recently is the development of radiative cooling paints because of their high reproducibility, easily scalable nature, and abundance in our modern surroundings. Researchers have developed a plethora of different radiative cooling white paints that utilize different pigments such as BaSO4, CaCO3, Ca3(PO4), and MgO instead of TiO2, which is what is commonly used in commercial white paints.
In 2021, an “ultrawhite” paint with BaSO4 as its pigment was developed which has garnered global attention. It was proven to have a solar reflectance of 98.1% and was able to achieve temperatures of more than 4.5 °C below ambient temperature and a cooling power of 117 W m−2.11 A year prior to that, the same researchers also developed a cooling white paint using CaCO3 as the primary pigment. It showed promising results with a solar reflectance of 95.5%, reaching temperatures of more than 1.7 °C below ambient temperatures with a cooling power exceeding 37 W m−2.12Fig. 2 shows schematic diagram of how the radiative cooling paint works. For comparison, commercial white paints usually have a solar reflectance of between 80% to 90% and are unable to achieve subambient temperatures during the day under direct solar irradiation. Most experimental research have only been conducted in North America, where there are four seasons and a large variability of weather conditions. There has not been enough conclusive experimental works done to test the effects of these cooling paints at low latitude regions, particularly in Southeast Asia which has been theorized that passive radiative cooling can have a positive impact in Southeast Asia's tropical climate.13 Altamimi et al., explored daytime and nigh-time cooling with single layer films consisting of TiO2, BaSO4, and BaSO4/TiO2 microparticles embedded in PTFE/PVDF polymers.14 The BaSO4/TiO2 film, exposed to direct sunlight, effectively reduced surface temperatures by approximately 4–6 °C compared to ambient conditions. Furthermore, on a warm summer day, the BaSO4/TiO2/PVDF/PTFE film demonstrated an average radiative cooling power of approximately 50 W m−2 at 33% humidity and 46.5 W m−2 at 38% humidity. Atiganyanun et al., tested CaCO3-hollow SiO2 with PVC binder paint for passive radiative cooling in Thailand.15 The formulated paint performed well from 0900 to 1200, however, the ambient temperature was lower than the recorded temperatures from 1200 until 1700. The authors concluded that further investigation is required for effective passive radiative cooling.
In this work, we have conducted experimental tests to observe and quantify the effects of BaSO4 and CaCO3 cooling white paints under Malaysia's tropical climate. The climate in Malaysia can be characterized to be hot and humid with heavy tropical rains at certain points throughout the year. The mean annual temperature is 25.4 °C and there is relatively little seasonal variability in the temperature all year round. The mean humidity levels also range between 42% to 94%, varying from different places and months.16 The first section of the research paper focuses on obtaining the most effective paint configuration, testing between different paint binders, solvents, and pigment concentrations. Next, a 24 hours field test was conducted to observe trends of the temperature profile of the cooling white paints against commercial white paint and the ambient temperature. The net cooling power of the cooling paints was also evaluated and the effects of various factors such as humidity levels and wind speed on the cooling performance was studied. The overall aim of this research paper is to evaluate the cooling paints performance under real-world conditions in Malaysia and determine its feasibility of widespread adoption to reduce cooling requirements within the country.
Fig. 3 SEM images of (a) BaSO4 powder used in BaSO4 cooling paint. (b) CaCO3 powder using in CaCO3 cooling paint. |
Fig. 5 Photographs of the painted wooden planks with (a) commercial white paint, (b) CaCO3 cooling paint, (c) BaSO4 cooling paint. |
The setups were left out in an unshaded area for a duration of 24 hours. The temperature measurements were recorded manually at an interval of 20 minutes. A temperature sensor was placed in each of the four houses, to record the inner surrounding temperature. Meanwhile, two identical infrared thermometers (Pro'sKit MT-4606) were used to simultaneously measure the temperatures of different surfaces around the house. One infrared thermometer was used to constantly measure the temperature of the house with the commercial white paint to act as the control, while the other was used to measure the other houses separately. To measure the ambient temperature, a mercury thermometer was placed beside the houses and exposed to the surrounding environment. Fig. 6 shows the field test setups from two different angles. Local wind speed, humidity levels, and solar irradiation data were obtained from an online meteorological database (SOLCAST).17
Pnet = Pradnet − Pnon-radiative, | (1) |
Pradnet = Prad − Patm − Psolar, | (2) |
Pradnet = (0.0079 × Ts2) + (1.27 × Ts) + 31.6 for daytime, | (3) |
Pradnet = (0.0079 × Ts2) + (1.27 × Ts) + 69.9 for night-time, | (4) |
Pnon-radiative = hA(Tamb − Ts), | (5) |
h = (8.3 + 2.5Vwind), | (6) |
It can be seen from the equations that in order to calculate the net cooling power of a surface, several important measurements are needed which include Ts, Tamb, A, and Vwind. Hence, all these measurements were recorded during the field tests.
The figure of merit RC was also calculated for both cooling paints. It is used to fairly evaluate the cooling radiative performance of the paints, independent of the weather conditions. It is defined as:
RC = εsky − r(1 − Rsolar), | (7) |
For the experimental results obtained, the standard deviation, σ was calculated to evaluate the variability within the measurements to determine its degree of reliability. The formula is as follows:
(8) |
It is evident that for both pigments and both solvents, the acrylic resin has a significantly higher cooling capability than the epoxy resin. The acrylic-based paints can consistently achieve subambient surface temperatures even when placed directly under the Sun. The range of subambient cooling is between −0.3 °C to −4.8 °C. In comparison, the epoxy-based paints generally absorb the solar irradiation without emitting most of it back into the atmosphere, resulting in mostly above-ambient surface temperatures. This can be attributed to the fact that the acrylic matrix introduces vibrational resonance peaks in the IR region, which ensures a higher atmospheric window emissivity while the epoxy matrix does not.10 Hence, acrylic resin was deemed to be the more suitable binder and is chosen for the subsequent tests.
Fig. 10 Surface temperature difference with ambient temperature of (a) BaSO4-DMF paint and BaSO4-water paint. (b) CaCO3-DMF paint and CaCO3-water paint. |
From the results obtained, it can be concluded that there is no clear difference between the cooling properties of the paints with different solvents. The average degree of subambient cooling for both BaSO4 paints is 3 °C while both CaCO3 paints is 1.7 °C. This is as expected as the solvent does not contribute in any way to the overall absorptivity or emissivity of the paint. Most, if not all of the solvent is usually evaporated once painted on the surface. Although there is no effect of the solvent on the cooling properties, DMF was still chosen as the preferred solvent due to its suitability to be painted on exterior surfaces as radiative cooling paint technologies work best under direct solar irradiation.
Fig. 11 Surface temperature difference with ambient temperature of (a) BaSO4 cooling paint at three different concentrations. (b) CaCO3 cooling paint at three different concentrations. |
For BaSO4 cooling paints, the results indicated that there was not a significant difference between the degree of subambient cooling for the different concentrations. The mean temperature difference was only within ±0.2 °C for all three samples. Hence, to determine the most optimum concentration, the standard deviation of all the measurements was also considered. Eqn (8) was used to calculate the standard deviation values. The volume concentration of 60% was chosen as it had a good degree of subambient temperature reduction as well as a relatively low standard deviation. A summary of the results obtained from the three BaSO4 samples can be seen in Table 1.
Volume concentration (%) | Mean temperature difference (°C) | Standard deviation |
---|---|---|
50 | −2.8 | 1.105 |
60 | −2.9 | 1.112 |
70 | −3.0 | 1.546 |
The CaCO3 cooling paints on the other hand, showed a slightly different trend. The lower concentration of 50% showed a significantly lower degree of subambient cooling, with some of the measurements even being at above ambient temperatures. A possible explanation for this is because at 50% CaCO3 volume concentration, the texture of the paint sample fabricated was too runny and not suitable to be brushed on the cardboard surface, the trends for both 60% and 70% volume concentration are more comparable with one another with both samples recording the same mean temperature difference. Nevertheless, the volume concentration of 70% was deemed more suitable as it had a lower standard deviation. Table 2 shows a summary of the results obtained from the three CaCO3 samples.
Volume concentration (%) | Mean temperature difference (°C) | Standard deviation |
---|---|---|
50 | −0.2 | 1.648 |
60 | −1.7 | 1.516 |
70 | −1.7 | 1.190 |
From the previous tests, the optimum composition and configuration of the cooling paints was determined. They were then fabricated and used to proceed with the field test. A summary of the two different paint types can be seen in Table 3.
Name | Pigment | Particle size (nm) | Binder | Solvent | Volume concentration (%) |
---|---|---|---|---|---|
BaSO4 cooling white paint | BaSO4 | 404 ± 500 | Acrylic resin | DMF | 60 |
CaCO3 cooling white paint | CaCO3 | 2300 ± 2000 | Acrylic resin | DMF | 70 |
Surface type | Mean temperature difference (°C) | Minimum temperature reduction (°C) | Maximum temperature reduction (°C) | |||
---|---|---|---|---|---|---|
BaSO4 | CaCO3 | BaSO4 | CaCO3 | BaSO4 | CaCO3 | |
Cardboard | −2.9 | −2.1 | −0.7 | −0.3 | −6.2 | −5.9 |
Wood | −3.9 | −3.0 | −1.3 | −0.8 | −5.9 | −5.6 |
Zinc | −3.2 | −4.0 | −0.2 | −0.5 | −6.3 | −9.2 |
Tin | −4.7 | −2.9 | −1.1 | −0.2 | −9.8 | −5.5 |
Porcelain | −3.6 | −2.8 | −0.8 | −1.3 | −6.4 | −3.9 |
It is evident that the cooling paints have a better performance on certain surface types more than others. However, it was not possible to conclude a definitive relationship between the surface type and the cooling paint performance. Further experimental work and investigation is required.
Fig. 14 Field test results of (a) BaSO4 cooling paint, CaCO3 cooling paint and ambient temperatures. (b) Temperature difference with ambient for BaSO4 cooling paint and CaCO3 cooling paint. |
To consistently achieve subambient surface temperatures, it is essential to have a high solar reflectance and high emissivity in the atmospheric window. The high solar reflectance is usually contributed by the pigment particles while the high emissivity can come from either the pigment particles and/or the matrix (combination of pigment and binder). The remarkable performance of both cooling paints can be attributed to the properties of the respective pigments (i.e., refractive index, volume concentration, particle size and particle size distribution). For BaSO4 particles, the high electron band gap of ∼6 eV contributes to the reduced absorption in the Ultraviolet (UV) band while phonon resonance of the particles also occurs at 9 μm, which is within the atmospheric window.11 As for the CaCO3 particles, the electron band gap is also relatively high at around >5 eV which also reduces the UV absorption.12
A key challenge faced when utilizing both pigments in paints is their low refractive index which causes a decrease in the scattering effect when compared to commercial pigments such as TiO2.20 To overcome this, a relatively higher pigment volume concentration had to be adopted, namely 60% for BaSO4 and 70% for CaCO3. In comparison, commercial white paints usually have pigment volume concentrations ranging from 5–25%, depending on the specific type.21 A higher pigment volume concentration in turn also reduces the volume concentration of the binder. Which aids in reducing the overall absorption in the NIR region. Another method employed to overcome the low refractive index was to adopt a large particle size distribution. Based on the FE-SEM analysis, both pigments had a distribution of approximately ±100% of the mean particle size. This aids in increasing the efficiency of scattering the wavelengths in the solar spectrum. As mentioned previously, the presence of the acrylic matrix ensures that the cooling paints have a higher atmospheric window emissivity as it introduces resonance peaks in the IR region.10
The significant increase in commercial paint surface temperatures under solar irradiation can be attributed to the pigment (TiO2) having a moderate 3.2 eV electron band gap which increases the overall solar absorption in the UV band. The higher volume concentration of the acrylic binder also increases the solar absorption in the NIR region, thus further increasing the surface temperature. These factors lead to the reduction of the paint's solar reflectance, hindering its cooling properties. Based on theoretical studies and simulation, it was estimated that TiO2-based paints are unlikely to exceed a solar reflectance value of 92%, hence would not be a good candidate in achieving daytime subambient temperatures.12
Fig. 16 Field test results showing the net cooling powers of BaSO4 cooling paint and CaCO3 cooling paint. |
It is important to note that the net cooling power here is lower than those reported in recent research works regarding radiative cooling paints which are typically in the range of above 100 W m−2.10,11 There is a plethora of reasons why including the different climate conditions, ambient temperature, solar irradiation, etc. but by far the most significant factor is the non-radiative heat transfer effects. The experimental setup done in this work does not utilize any convection shield to cover the radiative cooling surface, like what is usually done in other research works. It was purposely done to see how radiative cooling paints would perform under real-life conditions, whereby any form of convection shield would not usually be present. This can cause a considerable portion of the cooling power to be lost through convection and conduction. Fig. 17 shows the net cooling power performance of the individual cooling paints and their temperature profile. Further research works are needed to develop a method to reduce the non-radiative transfer effects towards radiative cooling paints. Nevertheless, the results obtained by the cooling paints in Malaysia show great potential and can bring substantial benefits if adopted properly and at a large scale.
Fig. 17 Net cooling power performance and the temperature profiles of (a) BaSO4 cooling paint. (b) CaCO3 cooling paint. |
Fig. 18 Relative humidity levels plotted against the cooling powers of BaSO4 cooling paint and CaCO3 cooling paint. |
The local wind speed, Vwind also plays a crucial role in the non-radiative heat transfer processes, as is evident from eqn (6) with the correlation for the local heat transfer coefficient being directly proportional to Vwind. Heat transfer through convection may either be beneficial or detrimental to the radiative cooling device, depending on the application. For subambient applications, such as this, it can be detrimental and needs to be suppressed as much as possible.26 A higher local wind speed will aggravate the free convection heat transfer from the cooling paint surface with the surrounding warmer air.27Fig. 19 shows a plot of the local wind speeds against the calculated net cooling power obtained from the field test.
Fig. 19 Local wind speeds plotted against the cooling powers of BaSO4 cooling paint and CaCO3 cooling paint. |
On average, the non-radiative heat transfer effects account for approximately 25–26% of the loss in the net cooling power of both cooling paints. Thus, there is a dire need to minimize these losses in real world applications to achieve maximum cooling performance and efficiency. Clearly, it is not possible to alter the weather conditions at a certain location, and the most practical solution would be to install some form of convection shield to insulate the top of the surface that faces the sky and the incoming solar irradiation. Liu et al., proposed employing a “tilt strategy and wind cover strategy” to minimize the effects of the non-radiative heat exchange caused by the winds.28
While it may not be a practical solution to apply for the painting of buildings, it could be utilized to improve the performance of a wide range of heat exchangers, including air fin coolers and external radiators of air-conditioning systems. A suitable insulating material would need to have a few key characteristics including a high transmittance across the entire infra-red (IR) band, high mechanical strength to persist through harsh weather conditions, high durability as well as a relatively low cost.29 Such a material that possesses all these characteristics is yet to be developed, but the closest solution currently is utilizing a polyethylene (PE) film.30 Further investigation and research are needed to realize the full potential of radiative cooling paints.
Several other factors also play a key role affecting the net radiative cooling power of both the cooling paints. A high cloud coverage during the day would significantly reduce the amount of solar irradiation directed onto a cooling surface, thus hindering its overall emissivity and net cooling power.31 Rain is another crucial factor, which can have a beneficial or detrimental impact on the cooling performance. Moderate rain could actually help clean the radiative cooling surfaces that have been covered with dust, dirt or any debris and improve its overall reflectivity. On the other hand, continuous heavy rain would result in water accumulation on the surface, which can significantly hinder its cooling performance.32 The scope of this research work does not fully study these factors and further investigation is required.
Fig. 20 Indoor temperature difference during the daytime with (a) “No Paint” house for both cooling paints. (b) “Commercial” house for both cooling paints. |
If employed on a larger scale with an even bigger cooling surface area, it is expected that the cooling performance would remain similar. While this is clearly not enough to negate the need of air conditioning, especially in a warm and humid country like Malaysia, the cooling paints are able to act as a supplement to further decrease cooling energy demands.33 Interest in passive radiative cooling technologies, especially paint coatings, will only continue to increase in the near future due to its cost saving attributes.34
Parameter | BaSO4 cooling paint | CaCO3 cooling paint | Difference (%) |
---|---|---|---|
Reported solar reflectance (%) | 98.1 (ref. 11) | 95.5 (ref. 12) | 2.65 |
Reported sky window emissivity | 0.95 (ref. 11) | 0.94 (ref. 12) | 1.05 |
Minimum subambient temperature reduction (°C) | −0.2 | −0.2 | 0 |
Maximum subambient temperature reduction (°C) | −6.1 | −6 | 1.64 |
Mean subambient temperature reduction (°C) | −2.0 | −2.0 | 0 |
Mean daytime net cooling power (W m−2) | 47.5 | 48.8 | 2.74 |
Mean night-time net cooling power (W m−2) | 91.3 | 86.5 | 5.26 |
Mean net cooling power (W m−2) | 71.0 | 69.9 | 1.55 |
RC figure of merit | 0.68 | 0.42 | 38.38 |
Overall, it is safe to conclude that BaSO4 cooling paint is the preferred choice rather than the CaCO3 cooling paint. The only benefit that would arise from adopting CaCO3 as the preferred cooling paint pigment is its lower cost when compared to pure BaSO4. That may also be a key factor of consideration if widespread and large-scale implementation of radiative cooling paints were to occur. Further investigation should be conducted to find ways to improve the efficiency of cooling paints in tropical climates like in Malaysia.
The field test results showed that both cooling paints were able to achieve remarkable subambient temperatures throughout the entire day, even when placed under direct solar irradiation during daytime. The BaSO4 cooling paint achieved a mean subambient temperature reduction of −2 °C, a peak of −6.1 °C and a mean cooling power of 71.0 W m−2 while the CaCO3 cooling paint yielded a mean temperature reduction of −2 °C, a peak of −6 °C and a mean cooling power of 69.9 W m−2. When compared against various climate factors, it was concluded that the net cooling power of the paints had an inverse relationship with both the relative humidity levels and the local wind speed. The heat transfer through non-radiative processes such as conduction and convection accounted for a considerable percentage of the net cooling power reduction. The indoor temperatures of the miniature houses were also consistently lower for both cooling paints compared to commercial white paint as well as no paint during the daytime. Between the two, the BaSO4 cooling paint yielded consistently better results compared to the CaCO3 cooling paint and is deemed more favourable due to its higher cooling performance as well as its whiter appearance.
There are many challenges posed by the climate conditions in Malaysia when attempting to optimize the cooling performance of both paints. The high humidity levels, local wind speed and frequent tropical rains can be detrimental to their performance. Nevertheless, this experimental work yielded very promising results. A maximum subambient temperature reduction of −6.1 °C and −6 °C under peak solar irradiation and an average daytime cooling power of 47.5 W m−2 and 48.8 W m−2 for the BaSO4 cooling paint and CaCO3 cooling paint respectively, is already a remarkable feat. While the radiative cooling paints would be most efficient under dry and warm weather conditions such as in desert climates, its effects in Malaysia's tropical climate may also prove to be significant in reducing the active cooling requirements and energy consumption within the region.
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