Jiazheng
Shen
,
Wei
Li
*,
Ruijun
Zhao
,
Yingzhuo
Liu
and
Zhe
Ma
*
Tianjin Key Laboratory of Composite and Functional Materials, and School of Materials Science and Engineering, Tianjin University, Tianjin 300072, P. R. China. E-mail: weili_wq@tju.edu.cn; zhe.ma@tju.edu.cn
First published on 30th November 2023
Copolymerization with extra co-units is often utilized to tailor the structure of crystalline polymers. In this work, a unique type of 3-methyl-1-butene (3M1B) co-monomer was chosen to introduce branched co-units into the polybutene-1 main chain. For this series of butene-1/3-methyl-1-butene random copolymers synthesized, the stretching-induced phase transition from the kinetically favored tetragonal form II into the thermodynamically stable trigonal form I was investigated using a combination of tensile tests and in situ wide-angle X-ray diffraction. The results revealed that for the II–I phase transition, not only the kinetics but also the orientation pathway shows strong dependence on the concentration of 3M1B co-units. For copolymer 3M1B1.27 with a low co-unit concentration of 1.27 mol%, form II transformed into form I as crystallites reached the off-axis orientation. With a high co-unit concentration of 3.12 mol%, form II of copolymer 3M1B3.12 could develop into a highly oriented state with c-axes parallel to the stretching direction, which subsequently transformed into highly oriented form I. More importantly, the stretching-induced II–I phase transition was suppressed by increasing 3M1B co-units of copolymers. Therefore, as the 3M1B co-unit concentration was increased in copolymers, the resistance to external deformation was decreased, resulting in decreased mechanical strength.
Polybutene-1 (PB) is a typical polymorphic polymer, which can adapt to diverse crystal modifications including trigonal form I/I′, tetragonal form II, and orthorhombic form III.9 Form II possesses a kinetics advantage, of which the growth rate is two orders of magnitude higher than that of the trigonal phase.10 However, form II is thermodynamically unstable and can spontaneously transform into the stable modification of trigonal form I.11–14 This phase transition from form II into form I could greatly change the mechanical properties.7,8,13 Thus, to effectively regulate the mechanical properties, the study of the phase transition process is attracting more and more attention.15–25 Over the past decades, various methods have been reported to tailor the phase transition process.15,25–46 Qiao et al. systematically investigated the correlation between temperature and phase transition kinetics. Their results found that for the II–I phase transition, two necessary steps of nucleation and growth have optimal temperatures of −10 and 40 °C, respectively, which leads to the maximum transition rate at room temperature.25 Recently, it was reported that when flow was applied in melt crystallization, the obtained form II crystallites exhibited obviously enhanced transition into form I.26–29 More interestingly, the external stretching deformation to solid form II is also effective in promoting phase transition.30–38 Liu et al. employed synchrotron wide-angle X-ray diffraction to study the stretching-induced II–I phase transition of polybutene-1 and found that stretching greatly accelerated the phase transition process. The mechanism of phase transition was explained as a direct crystal–crystal transition or the melting re-crystallization process, depending on the stretching temperature.30 Cavallo et al. revealed the quantitative correspondence between mechanical extension and phase transition. The results showed that the II–I phase transition of polybutene-1 was controlled by true stress for various stress rates and strain rates, which however was not available anymore for the fraction of form I over 0.5.31 Wang et al. explored the pathway for the II–I transition during stretching in detail. It was found that both the stretching rate and temperature varied the orientation pathway of phase transition, and the transformation kinetics was dependent on the orientation pathway.32 Therefore, understanding how the crystallite structure evolves during stretching is one important aspect to structure control and property design.
In addition to external stimuli, the modification of the molecular structure is able to regulate phase transition.15,32,39–46 As early as the 1960s, Turner–Jones investigated the crystallization and phase transition behaviors of butene-1 copolymers by incorporating linear or branched α-olefins with various numbers of carbon atoms. It was demonstrated that for butene-1 copolymers, copolymerizing the linear α-olefin with more than five carbon atoms and branched co-monomers retarded the II–I phase transition.39 Liu et al. recently found that as the six-membered cyclic co-units was introduced into butene-1 copolymers, the vinylcyclohexane co-units of the side chain showed a much larger influence on suppressing phase transition than the cyclohexene co-units located within the main chain.40 Furthermore, Zheng et al. investigated the combined influences of the internal macromolecular structure and the external stretching field on phase transition in butene-1/4-methyl-1-pentene (4M1P) copolymers.43 It was found that both factors together determined whether the stretching-induced phase transition can take place. For the applied experimental duration of 3000 h, a 4M1P concentration of 3.4 mol% was able to stop the phase transition under quiescent conditions. Differently, as form II crystallites were stretched, a larger threshold 4M1P concentration of 7.8 mol% should be met to impede the II–I phase transition.43 Moreover, with cyclic methylene-1,3-cyclopentane (MCP) co-units incorporated to significantly accelerate the II–I phase transition, Li et al. investigated the interplay between stretching and phase transition of butene-1 copolymers. It was interesting to find that after phase transition started with the mechanical yield, form II crystallites of the PB homopolymer and the MCP copolymers rotated and remained in the off-axis orientation during the following transition process. Moreover, the transformed I could increase the strain-hardening modulus by two orders of magnitude with respect to the initial form II.44 Clearly, the mutual effect of the stretching and the macromolecular structure on the phase transition cannot be simply inferred from the quiescent behaviors, which remains a complex and essential aspect for butene-1 copolymers.
In this work, to obtain comparable crystallinity, 3-methyl-1-butene (3M1B) of maximum 3.12 mol% was incorporated into the polybutene-1 main chain.39 This successfully excluded the potential effect of various crystallinities that often occur in copolymers.28,39,43,45 It was found that under quiescent conditions, the II–I phase transition was strongly suppressed by incorporation of the branched 3M1B co-units, in contrast to the accelerating effect of cyclic MCP co-units.44 Also interestingly, stretching can trigger the II–I phase transition after yielding, while the quantitative enhancement exhibited strong dependence on the concentration of incorporated 3M1B co-units. It was clearly demonstrated that increasing the content of branched 3M1B co-units could significantly change the orientation pathway of the stretching-induced phase transition, different from the persistent off-axis orientation in MCP copolymers.44 Based on these, the mutual effect of stretching and co-units on the phase transition kinetics was revealed, which helped understand the origin of different phase transition kinetics further.
Sample name | Co-unit concentration (mol%) | M w (kDa) | M w/Mn |
---|---|---|---|
PB | 0 | 620 | 1.8 |
3M1B1.27 | 1.27 | 770 | 2.0 |
3M1B2.34 | 2.34 | 720 | 2.2 |
3M1B3.12 | 3.12 | 909 | 1.9 |
Fig. 1 (a) DSC heating curves of PB and 3M1B copolymers and (b) the determined crystallinity and melting temperatures as a function of the concentration of 3M1B co-units. |
Next, the influence of 3M1B co-units on the phase transition from the kinetically favored form II into the thermodynamically stable form I was explored by FTIR. Taking 3M1B1.27 and 3M1B3.12 as examples, Fig. 2a and b show changes of the characteristic absorption peaks of form I and form II during the quiescent aging. It was found that as aging proceeds, the phase transition from form II to form I gradually proceeds in 3M1B1.27 but hardly happens in 3M1B3.12. Fig. 2c presents the quantitative evolution. It is clear that the 3M1B co-units have an obvious inhibiting effect on the II–I phase transition. For homopolymer PB, the II–I phase transition took around 80 h to reach an incomplete transition plateau with XI < 1.51 It was proposed that as the II–I phase transition proceeds, the transformed form I crystallites have normal elongation and lateral contraction compared with the initial form II. These adjustments change the environment surrounding the residual form II, including the extra normal pressure and lateral expansion, which slows down the phase transition.51 For the copolymer 3M1B1.27 with a relatively low co-unit concentration, the fraction of form I (XI) increased rapidly at the initial stage, but the plateau value dropped to a much lower value of only 0.7. As the concentration of 3M1B co-units was increased to 2.34 mol%, the thermodynamically stable form I exhibited a prolonged induction period of 168 h and constituted only around 25% of the total crystallites even after transition for 1440 h. As the concentration of 3M1B co-units reached 3.12 mol%, the II–I phase transition even hardly happened within the applied experimental period of 1440 h. This means that the majority of initial crystallites retain their tetragonal modification, although they tend to transform from the thermodynamic point of view. All results demonstrated that the 3M1B co-units could effectively vary the kinetics of quiescent phase transition.
Fig. 2 The FTIR spectra of aging in (a) 3M1B1.27 and (b) 3M1B3.12. (c) The evolution of the form I fraction (XI) in PB and 3M1B copolymers during transition at room temperature. |
To provide more details about stretching-induced phase transition, the integrated 1D diffraction intensity profiles of 3M1B1.27 and 3M1B3.12 are given in Fig. 3e and f (the results of PB and 3M1B2.34 are presented in Fig. S3†). Different from 3M1B1.27, 3M1B3.12 with a relatively higher co-unit concentration not only showed lower levels of transformed form I (see strain = 0.5), but also reached incomplete transition before fracture (the last curves). It was first suggested that stretching can effectively accelerate phase transition for all polymers studied in this work, since 3M1B1.27 and 3M1B3.12 took much longer induction periods of 28 and 168 h, respectively, to start the phase transition (Fig. 2c). Furthermore, the quantitative enhancement by stretching was dependent on the concentration of 3M1B co-units. After the 3M1B co-unit concentration was increased from 1.27 to 3.12 mol%, the enhanced II–I phase transition changed from 100% transition to only partial transition.
The changes of the form II peak azimuth were determined to quantitatively present the evolution of the crystallite orientation. Fig. 5 shows the evolution of form II crystallites together with the II–I phase transition kinetics. The initial peak azimuths that can be distinguished in the early stretching stage after yielding were quite close for all polymers, showing the similar initial form II orientation. Differently, the stretching-induced orientation evolution, which occurs after yielding, varies largely with increasing co-unit concentration. In PB and 3M1B1.27, the peak azimuth just increased slightly from around 140° to 160° during the whole process of II–I phase transition. For these two polymers with relatively fast phase transition, all form II crystallites finish the complete transition into form I with the off-axis orientation. Afterwards, the obtained form I crystallites further rotated to make c-axes more parallel to the stretching direction (see Fig. S5†), while the residual form II remained in the off-axis orientation. Differently, in 3M1B2.34, the peak azimuth gradually developed into around 175° until the fracture, where there were still some form II crystallites left. What is more interesting is that in 3M1B3.12, simultaneously with the II–I phase transition, form II quickly rotated into the highly oriented state, as demonstrated by the peak azimuth of 180°. At a form I fraction fI = 0.60, all residual form II became highly oriented, which afterwards transformed into the highly oriented form I. These results suggested that actually, the II–I phase transition follows various orientation pathways, where increasing the co-unit concentration causes the copolymer more likely to transform within the highly oriented crystallites. To show the orientation evolution of the stretching-induced phase transition, a schematic representation of distinct pathways is presented in Fig. 6.
Fig. 5 Stretching-induced evolution of the form II peak azimuth in copolymers (a) 3M1B1.27 and (b) 3M1B3.12 with the phase transition (i.e., fI determined from WAXD data). |
Fig. 6 The schematic representation of structural changes of the stretching-induced phase transition affected by 3M1B co-units. |
The phase transition kinetics reflected how fast the crystalline stems adjust their packing inside the lattice cell, which may involve both of the conformational and positional ordering depending on the type of polymer. It has been recognized in a general sense that crystallite orientation can happen with mechanical stretching, but its correlation with phase transition was often easy to be ignored. Recently, Wang et al. found that the orientation pathways during phase transition strongly depend on the stretching conditions including both temperature and stretching speed.32 Concerning the relationship of the orientation pathway with the co-unit concentration, Li et al. employed cyclic methylene-1,3-cyclopentane (MCP) co-units to study the stretching-induced phase transition. It was found that after incorporating these cyclic MCP co-units capable of accelerating quiescent phase transition, the crystallinity was obviously decreased, while the stretching-induced phase transition remained in the off-axis orientation.44 Interestingly, the results presented in this work demonstrated that the orientation pathway can also be varied by regulating the concentration of 3M1B co-units, though this co-unit type even does not significantly decrease the crystallinity. For the 3M1B concentration of 1.27 mol%, the form II crystallites seem to implement the II–I phase transition with the stable off-axis orientation (Fig. 5b and 7), which just slightly evolved during stretching. The orientation pathway observed in the relatively low 3M1B concentration is similar to that with relatively low temperature and stretching speed.32 As the 3M1B concentration was increased to 2.34 mol%, the phase transition proceeded simultaneously with distinct orientation evolution approaching the highly oriented state. When the 3M1B concentration was 3.12 mol%, a large part of the II–I phase transition was implemented within the highly oriented crystallites, which was observed with a relatively high temperature, like 70 °C for the butene-1/ethylene copolymer with 1.5 mol% ethylene co-units.32
Zheng et al. proposed a reasonable mechanism that the microscopic stress component perpendicular to the c-axis direction (σ⊥) might facilitate the lateral adjustment of crystalline stems within the unit cell, leading to the accelerated phase transition.43 After yielding, the broken crystallites of initial form II crystallites rotate and consequently the c-axes of the crystal lattice tend to become parallel to the stretching direction (i.e., highly oriented state with a peak azimuth of 180°). Thus, the component stress σ⊥ is relatively smaller in the highly oriented state than that of the off-axis orientation. In this case, the stretching-induced phase transition becomes slower as the 3M1B co-unit concentration increases. Thus, it is reasonable to understand the mechanical strength of various polymers studied in this work. Fig. 9 shows the true stress–strain curves of PB and 3M1B copolymers. Both PB and 3M1B copolymers undergo a multi-step deformation process, including elastic deformation, yielding, and strain hardening.53 The different deformation stages exhibit distinct dependencies on the presence of 3M1B co-units. It was found that the introduction of 3M1B co-units does not significantly change the elastic deformation and yielding.
However, in the late stretching stage beyond yielding, the copolymers started to exhibit lower stress than PB. As the concentration of 3M1B co-units was further increased, the stress continued to decrease, which is related to the degree of phase transition happening during stretching. The suppressed phase transition obviously decreases the resistance to the external deformation, and consequently varies the mechanical strength.
Secondly, the stretching-induced II–I phase transition was studied with in situ wide-angle X-ray diffraction. For the II–I phase transition, not only the kinetics but also the orientation pathway was explored. It was found that stretching greatly accelerates the II–I phase transition. Moreover, it was interesting to find that increasing the 3M1B co-unit concentration significantly affected the pathway of the stretching-induced orientation, different from the persistent off-axis orientation in copolymers with cyclic methylene-1,3-cyclopentane co-units incorporated.44 For 3M1B1.27 with a relatively lower 3M1B co-unit concentration, form II mainly transformed into form I with an off-axis orientation, where the lamellar normal direction did not become parallel to the stretching direction yet. Differently, for 3M1B2.34, the orientation of form II developed largely from the off-axis state to a highly oriented state. As the co-unit concentration reached 3.12 mol%, the form II of 3M1B3.12 quickly evolved into a highly oriented state along the stretching direction, and subsequently transformed into form I. Thus, the increase of 3M1B co-units also changes the orientation pathway for phase transition.
Footnote |
† Electronic supplementary information (ESI) available: Fig. S1–S5. See DOI: https://doi.org/10.1039/d3ce01131c |
This journal is © The Royal Society of Chemistry 2024 |