Xiaoyang
Fu
ad,
Chengzhang
Wan
a,
Huaixun
Huyan
c,
Sibo
Wang
a,
Ao
Zhang
b,
Jingxuan
Zhou
b,
Hongtu
Zhang
a,
Xun
Zhao
e,
Jun
Chen
e,
Xiaoqing
Pan
c,
Yu
Huang
*b and
Xiangfeng
Duan
*a
aDepartment of Chemistry and Biochemistry, University of California, Los Angeles, Los Angeles, CA 90095, USA. E-mail: xduan@chem.ucla.edu
bDepartment of Materials Science and Engineering, University of California, Los Angeles, Los Angeles, CA 90095, USA. E-mail: yhuang@seas.ucla.edu
cDepartment of Materials Science and Engineering, University of California, Irvine, Irvine, CA 92697, USA
dSchool of Materials Science and Engineering, Peking University, Beijing, 100871, China
eDepartment of Bioengineering, University of California, Los Angeles, Los Angeles, CA 90095, USA
First published on 25th July 2024
Alcohol-assisted water electrolysis offers an attractive path for on-demand hydrogen generation while concurrently producing value added carboxylates. However, the anodic alcohol oxidation reaction (AOR) often requires precious metal-based catalysts, yet is still plagued with high overpotential or limited mass activity. Herein we report a facile synthesis of medium entropy Au-doped PtAgRhCu alloy wavy nanowires for highly efficient AORs. The alloy design facilitates hydroxyl adsorption that promotes the conversion of the carbonaceous intermediates (e.g. CH3CO*) to carboxylate products and weakens the adsorption of carboxylate products, resulting in greatly enhanced mass activity for four-electron AORs and highly selective upgrade of ethanol and ethylene glycol into value added acetate and glycolate. Furthermore, we constructed an alcohol assisted water electrolyser that delivers a current density of 100 mA cm−2 at a cell voltage lower than 0.6 V and a current density of 1 A cm−2 at a cell voltage of 1.2 V.
Broader contextAlcohol-assisted water electrolysis offers an energy-efficient method for hydrogen production by replacing the water oxidation reaction with the alcohol oxidation reaction (AOR), concurrently producing value-added carboxylate products. The primary challenge lies in developing electrocatalysts with high activity and selectivity. We present the design and synthesis of Au-doped PtAgRhCu alloy wavy nanowire electrocatalysts, demonstrating ultrahigh mass activity and selectivity for the 4-electron ethanol and ethylene glycol oxidation reactions. The enhanced activity and selectivity are attributed to facilitated hydroxyl adsorption, which promotes the conversion of carbonaceous intermediates, and weakened adsorption of carboxylate products. This leads to alcohol-assisted water electrolysis for energy-efficient hydrogen production while yielding value-added acetate or glycolate products, achieving nearly 100% faradaic efficiency and reducing the cell voltage by at least 0.2 V to reach 100 mA cm−2, compared to previously reported state-of-the-art noble metal-based electrocatalysts. This study could inspire further advancements in energy-efficient hydrogen production along with selective alcohol upgrading. |
However, the AOR is kinetically sluggish with a high overpotential and often requires costly noble metal-based electrocatalysts. Improving the mass activity (MA) and durability of such catalysts represents a central research target for the field. Alloying has been a very popular strategy in electrocatalyst design to enhance the specific activity (SA) for the AOR:4,5 oxophilic metals (e.g. Ru,6–8 Ni9) have been employed to facilitate the adsorption of surficial hydroxyl groups which is beneficial for dehydrogenation and CO removal steps during the AOR via the Langmuir–Hinshelwood (L–H) mechanism (bifunctional effect). Alloying with different metals may also produce a ligand effect and strain effect that can tune the electronic structure and d-band structure, and thus modulate the interactions with different reaction intermediates and adsorbates to enhance the performances.10,11 Recently, high entropy and medium entropy alloy nanostructures have also attracted tremendous research interests as electrocatalysts.12,13 In particular, the fluctuation of lattice potential energy due to the varied surrounding atoms increases the energy barrier for the atom migration, which could help improve the stability of the electrocatalysts (sluggish diffusion effect).14,15 In addition, the multicomponent alloy could also bring in an additional synergistic effect (cocktail effect) to enhance the SA.12,13
Therefore, we proposed an Au-doped PtAgRhCu alloy system with medium mixing entropy (∼1.45 R), which is close to the entropy level of the high entropy alloy (1.5 R) as defined by previous literature,12,13,16 as a highly efficient AOR catalyst. Rh, due to its oxophilicity, can facilitate the hydroxyl group formation, which thus facilitates the dehydrogenation steps and conversion of carbonaceous intermediates during the AOR via the bifunctional effect.17,18 Au is also reported to benefit the AOR since the higher atomic radius can induce tensile strain to facilitate the adsorption of alcohol and hydroxyl groups.19 While Ag and Cu could be beneficial to weaken the binding with the carbonaceous intermediates and carboxylates products,20,21 and their high conductivity is also beneficial for more efficient charge delivery for electrocatalysis.22 In addition to the ligand effect, strain effect and bifunctional effect, the cocktail effect and sluggish diffusion effect could potentially further boost the SA and the durability of the resulting alloy catalysts.14,15
Ultrathin wavy nanowire is an attractive morphology for electrocatalysts as the ultrathin diameter can lead to a high specific surface area, thus contributing to a high electrochemical active surface area (ECSA),22 an equally important factor to improve MA; the surface defects on the wavy nanowires can contribute to catalytic sites for further enhanced performances;23,24 while the one-dimensional nanostructure is beneficial for efficient charge transport to and from the catalytic active sites to ensure efficient utilization of the active sites in electrocatalysis.24,25
Herein, we reported a facile synthesis of medium entropy Au-doped PtAgRhCu alloy wavy nanowires as highly effective electrocatalysts for the ethanol oxidation reaction (EOR) and ethylene glycol oxidation reaction (EGOR). The resulting nanowires feature an ultrafine diameter of 3.7 ± 1.0 nm, deliver an ultrahigh MA of 8.43 ± 0.40 A mgnoblemetal−1 for the EOR and 23.2 ± 1.4 A mgnoble
metal−1 for the EGOR, respectively, and exhibit good long-term performance in chronoamperometry (CA) tests. The resulting nanowires show robust performance for alcohol assisted water electrolysis, achieving a current density of 100 mA cm−2 at a cell voltage of <0.6 V, about ∼1 V lower than that of conventional water electrolysis. More importantly, apart from energy-efficient hydrogen production, the system produces value-added products, such as acetates and glycolates from EtOH and EG with nearly 100% faradaic efficiency (FE).
The EOR performance was studied in 1.0 M KOH + 1.0 M EtOH via cyclic voltammetry (CV) at a scan rate of 50 mV s−1 (Fig. 2a). The medium entropy Au-doped PtAgRhCu alloy wavy nanowires demonstrate the best EOR performances with an ultrahigh MA of 8.43 ± 0.40 A mgnoblemetal−1 and SA of 22.1 ± 2.3 mA cm−2, which is much higher than those of the PtAgRh nanowire and PtAgRhCu nanowires. According to the current understanding of the 4-electron oxidation mechanism of the EOR, the adsorbed EtOH undergoes dehydrogenation steps initially, leading to the CH3CHO*/CH3CO* intermediate, which then reacts with –OHad on the nearby sites to produce acetate.4 Rh, as a highly oxophilic component, could facilitate the adsorption of –OHad and promote the further conversion of CH3CHO*/CH3CO* intermediate to acetate, thus enhancing the EOR performance as shown in the previous report of PtRh alloy.18 The introduction of Ag and Cu has been reported to boost the EOR performance,30,32,33 by adjusting the d-band structure and weakening the adsorption of CH3CHO*/CH3CO* intermediates, which lowers the reaction barrier to the acetate as suggested by DFT calculation.30 In addition, Ag and Cu has also been widely reported as electrocatalysts for CO2 or CO reduction reaction to acetate, consistent with their capability to facilitate the desorption of acetate as well.20,21,34 Furthermore, Au has been reported to induce tensile strain due to its higher atomic radius and could thus facilitate the adsorption of ethanol and –OHad,19,35 which is beneficial to the 4-electron oxidation pathway for the EOR. Lastly, there may also be some additional synergy (so called “cocktail effect”) from alloys with higher entropy that is yet to be fully understood. Compared with the commercial Pt/GC (MA of 1.46 ± 0.12 A mg−1 and SA of 2.88 ± 0.27 mA cm−2), the MA and SA of the Au-doped PtAgRhCu alloy wavy nanowires showed nearly 6-time and 8-time improvements, respectively.
CA tests were conducted to study the long-term performances of the electrocatalysts (Fig. 2b). Significantly, the medium entropy Au-doped PtAgRhCu alloy wavy nanowires demonstrate considerably better long-term performances, maintaining a current of 674 mA mg−1 after 1 h at 0.67 V vs. RHE, which is nearly 30 times higher than that of the commercial Pt/GC under the same conditions (only 22.9 mA mg−1). Apart from the previously discussed facilitated hydroxyl group adsorption to promote the dehydrogenation and conversion of the carbonaceous intermediates as well as the facilitated desorption of the carboxylate products, this improvement may also be partially attributed to the sluggish diffusion effect that stabilizes the medium/high-entropy alloy by inhibiting the atom diffusions.14,15
We have further explored the EGOR performance of the Au-doped PtAgRhCu alloy wavy nanowires in 1.0 M KOH + 1.0 M EG electrolyte, revealing an ultrahigh MA of 23.2 ± 1.4 A mgnoblemetal−1 (Fig. 2c). Compared with PtAgRh nanowire, PtAgRhCu nanowires and commercial Pt/GC, the MA in the lower potential region receives more evident enhancement. For example, the MA at 0.67 V shows a 4-fold enhancement over the commercial Pt/GC. The CA tests also demonstrate outstanding current retention of 3.18 A mgnoble
metal−1 after a 1 h test (Fig. 2d), and this performance can be generally recovered via a few CV scans, leading to sustained long-term performance with a retained current of 2.88 A mgnoble
metal−1 for a cumulative of 9 h CA testing (Fig. S7, ESI†). Considering the EGOR also proceeds in the 4-electron pathway with glycolate as the final product via a similar mechanism that starts with the EG adsorption, followed by the dehydrogenation and the intermediate (HOCH2CO*) conversion to glycolates,31 our aforementioned electrocatalyst design is also beneficial, with Rh promoting –OHad formation to facilitate the intermediate conversion, Ag and Cu weakening the adsorption of HOCH2CO* intermediate and glycolate product, and Au facilitating the –OH and EG adsorption, which ultimately leads to enhanced EGOR performance.
Compared with many previously reported highly effective electrocatalysts, such as Pd/Ni(OH)2/rGO,36 Pd Aerogel,37 PtPd3/rGO/GC,38 Pt75.4Cu24.6/GO,39 core–shell (CS) Pt56Cu28Ni16 tetrahedra,40 single atom Ni–Pt (SANi-Pt) NWs,41 and Pt3Ag wavy NWs,26 the Au-doped PtAgRhCu alloy wavy nanowires showed much improved MA (Fig. 2e). Notably, our electrocatalysts also greatly outperform the previously reported state-of-the-art noble metal based electrocatalysts36–41 for the EGOR with at least 3-fold higher MA (Fig. 2f). Furthermore, the Au-doped PtAgRhCu electrocatalysts also demonstrate great stability for the EOR and EGOR from CA tests with a retained current of 674 mA mg−1 and 3.18 A mg−1 after 1 h test, respectively, which far outperforms the CA performance reported in previous literature as shown in Table 1.
Materials | Electrolyte | Current maintained [A mg−1] | Potential vs. RHE [V] | Time [h] | Ref. |
---|---|---|---|---|---|
Au-doped PtAgRhCu alloy wavy nanowire | 1.0 M KOH + 1.0 M EtOH | 0.67 | 0.67 | 1.0 | This work |
Au-doped PtAgRhCu alloy wavy nanowire | 1.0 M KOH + 1.0 M EG | 3.18 | 0.67 | 1.0 | This work |
Commercial Pt/GC | 1.0 M KOH + 1.0 M EtOH | 0.02 | 0.67 | 1.0 | This work |
Commercial Pt/GC | 1.0 M KOH + 1.0 M EG | 0.72 | 0.67 | 1.0 | This work |
Core–shell Pt56Cu28Ni16 tetrahedra | 1.0 M KOH + 1.0 M EtOH | ∼0.1 | 0.65 | 1.0 | 40 |
Pt3Ag wavy NWs | 1.0 M KOH + 1.0 M EtOH | 0.15 | 0.72 | 1.7 | 26 |
Pd/Ni(OH)2/rGO | 1.0 M KOH + 1.0 M EtOH | 0.44 | 0.86 | 5.6 | 36 |
Core@shell Au@PtIr | 1.0 M KOH + 1.0 M EtOH | 0.28 | 0.45 | 1.7 | 19 |
Core@skin PtBi@Pt | 1.0 M KOH + 1.0 M EtOH | 0.48 | 0.62 | 0.5 | 42 |
PtPd3/rGO/GC | 1.0 M KOH + 1.0 M EtOH | 0.08 | 0.71 | 1.0 | 38 |
Pd–Bi2Te3 | 1.0 M KOH + 1.0 M EG | 0.62 | 0.82 | 1.0 | 43 |
PtCu pentangle | 1.0 M KOH + 1.0 M EG | 0.44 | 0.87 | 1.0 | 44 |
PtAg NCs | 1.0 M KOH + 1.0 M EG | 0.1 | 1.05 | 1.0 | 45 |
Pd/C–CeO2 | 1.0 M KOH + 1.0 M EG | 0.14 | 0.72 | 1.0 | 46 |
Pt/Rh metallene | 1.0 M KOH + 3.0 M EG | 0.7 | N/A | 1.0 | 47 |
Pd65Pb35 NCN | 1.0 M KOH + 1.0 M EG | 0.55 | 0.72 | 1.0 | 48 |
Pd–PdSe HNS | 1.0 M KOH + 1.0 M EG | 1.1 | 0.7 | 1.0 | 49 |
Notably, the performance can be generally recovered upon refreshing electrolytes after each CP test (Fig. S8, ESI†) and the polarization curve can be recovered as well (Fig. S9, ESI†). Compared with a traditional water electrolyser, an alcohol-assisted water electrolyser can evidently lower the required voltage, for example, 1.06 V was lowered in the EtOH-assisted water electrolyser compared with the counterpart without EtOH (Fig. 3e). Remarkably, our electrocatalysts, when combined with the MEA process, only requires 0.49 V and 0.57 V, respectively for the EtOH and EG assisted water electrolyser to achieve a high current density of 100 mA cm−2, which is at least 0.2 V lower than those with the previously reported noble metal based electrocatalysts, such as Pt holey nanotubes (hNTs),51 RhFeNi phosphide nanosheets (NSs),52 Ru/Ni(OH)253 for EtOH assisted water electrolysis, Pd/TiO2,54 Pt–Ir metallene,55 Ru/Ni2P/NF56 and Au/Ni(OH)257 for EG assisted water electrolysis (Fig. 3f). Further analyses of the oxidation product reveal highly selective EOR and EGOR, with acetate as the predominant EOR product with FE of 99.8 ± 1.0%, and glycolate was the predominant EGOR product with FE of 100.7 ± 1.8% (Fig. S10, ESI†). The production rates of acetate and glycolate as 4-electron oxidation products are 0.931 ± 0.009 mmol h−1 and 0.939 ± 0.017 mmol h−1, respectively. In addition, the aliquot after EGOR was also tested with Ca2+ and excessive acetic acid and no precipitation were observed, which further confirms the absence of oxalate byproduct.
We have further evaluated the anode electrocatalysts after the EOR and EGOR CP tests. TEM studies indicate the wavy nanowire morphology is well retained (Fig. S11, ESI†). The XRD pattern also demonstrates the maintained crystal structure (Fig. S12, ESI†). XPS demonstrates the generally unchanged binding energies and oxidation states for Pt, Ag, Rh and Au elements, while the greatly lowered Cu oxide peak content could be attributed to the removal of surficial Cu oxide species during the activation process in acidic media (Fig. S13 and S14, ESI†). During the CP test, negligible dissolution of Pt, Ag, Rh, Cu and Au (≪0.1%) was confirmed from the inductively coupled plasma-mass spectrometry (ICP-MS) measurements, confirming the stability of our electrocatalysts under a long-term test period.
From a technoeconomic perspective, the lowered voltage requirement (∼1 V) could save 26.8 kW h electrical energy for 1 kg H2 production, which is equivalent to $4.07 per kgH2 considering the industrial electricity cost of $0.152 per kW h in California. More importantly, this process also leads to value added carboxylates products. In the US market, the commodity price of potassium acetate is 1.24 k$ per ton, equivalent to a molar price of 0.122 $ per mol, which is more than 4-fold higher compared with EtOH (0.591 k$ per ton, 0.027 $ per mol) when considering the scenario of molar conversion. More significantly, glycolic acid with a rapidly growing market size, has a molar price (3.20 k$ per ton, 0.243 $ per mol) more than 8-fold higher than EG (0.468 k$ per ton, 0.029 $ per mol), offering a highly attractive and promising economic prospect. Another important aspect is that EG is also commonly produced as a petrochemical industrial waste and can cause environmental issues so that the electrooxidation of them may also bring significant environmental benefits.3
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ey00090k |
This journal is © The Royal Society of Chemistry 2024 |