Open Access Article
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Metal-free thiol-Michael addition for hydrogen bond-rich poly(dimethyl siloxane) networks with improved electromechanical properties and self-healing capabilities

Pavle Ramah , Liyun Yu , Anders Egede Daugaard and Anne Ladegaard Skov *
The Danish Polymer Centre, Department of Chemical and Biochemical Engineering, Danish Technical University, 2800 Kongens Lyngby, Denmark. E-mail: al@kt.dtu.dk

Received 30th May 2024 , Accepted 13th July 2024

First published on 15th July 2024


Abstract

Thiol-maleimide conjugation is a well-established coupling method in biochemistry but with little reported use within silicone materials. A facile synthetic route of functionalised poly(dimethyl siloxane) (PDMS) to a prepolymer species capable of non-metal-catalysed cross-linking via thiol-Michael addition is presented. Two systems are compared: maleimide (MI) terminated PDMS and its precursor, maleamic acid amide (MA) terminated PDMS. Despite the traditional view of maleamic acid amide functionalities as being of inferior value to their maleimide counterparts, we argue for their potential. The increased relative concentration of polar groups in a robust MA network matrix can be exploited for better electrical properties for self-healable dielectric elastomer actuators, as demonstrated by the MA networks with their quadruple hydrogen bonding centres, self-healing capabilities, increased polarity, good electrical breakdown strength, and increased dielectric permittivity over both commercial and MI PDMS networks.


Introduction

Poly(dimethyl siloxane) (PDMS) is a polymer known for its flexibility due to its low glass transition temperature (<−110 °C),1 and it finds use in many novel applications, such as soft robotics and dielectrics.2,3 PDMS is also a chemically inert, thermally stable, and commercially available material with a high level of hydrophobicity. For specific applications, a more hydrophilic nature is desirable. The non-polar character of PDMS is usually tuned by combining it with fillers and additives, chemically modifying it through side-chain polar groups, and applying surface activation methods.4 Such alterations are common in soft wearables and dielectric elastomers, where improved electrical properties benefit higher actuation and lower voltage demands.3 Metal-free elastomers enable curing or solidification under mild conditions.5 This enhances their potential applications, improves recyclability, and eliminates the negative impact of metals on the increased conductivity of the resulting elastomers. A low concentration (ppm) of a conductive metal catalyst may be beneficial for the electrical properties of the dielectric elastomers due to the charge trapping; however, at higher concentrations, the conductivity is increased and will negatively affect the electrical breakdown strength.6,7 While catalyst-free cross-linking is a frequent topic for silicone elastomers, their self-healing capabilities have been discussed rarely.8–11

Hydrogen bonds between a proton donor and a proton acceptor can promote supramolecular organisation within a given polymer network and is one of the primary pathways towards self-healing materials.12 Being able to self-organise without external stimuli is essential for the ability to recover from damage. Due to their dynamic nature, responsiveness to external stimuli, and tunable strength, hydrogen bonds are commonly used to include self-healing ability in elastomers.13 The association constant of hydrogen bonds can vary greatly but approaches those of covalent bonds for multiple hydrogen bonding domains.14

Dielectric elastomers, amongst other products, can benefit from self-healing properties. During operation, dielectric elastomers can experience breakdown due to high applied voltages, reflected through topological failure. If this breakdown pinhole can be repaired through local reorganisation, it would improve performance and extend operational life.15 A low glass transition temperature in combination with physical or chemical bonding has previously been highlighted as a prerequisite for ambient self-healing.16 However, using strong hydrogen bonding domains in PDMS elastomers frequently requires a more elaborate synthesis procedure.17–19 Additionally, constraints in mobility and limitations in the crack closure process of a highly cross-linked network frequently require special conditions to achieve self-healing.20

As an alternative to these more elaborate synthetic pathways, we here investigate the use of Michael addition reactions as a simple approach toward self-healing dynamic networks. Michael additions are highly effective coupling reactions between a Michael donor (a nucleophile) and a Michael acceptor (an unsaturated carbonyl with an electron-withdrawing group). The reaction can be considered a click chemistry reaction, known for its rapid kinetics, selectivity, and minimal catalyst requirements.21 Maleimide (MI) moieties make strong Michael acceptors due to their high reactivity, facilitated by the five-atom N-ring's ring strain and its vinyl bond's electron-deficient character.21–23 The MI's controlled conversion into different functionalities under facile conditions is widely utilised.24–27 However, the Michael addition reaction between thiol and vinyl moieties has rarely been explored within silicones, and most commonly only in combination with some other chemistry, e.g. Diels Alder.28–30 Research has tended to focus on the radical thiol–ene reaction.31–34 This is primarily due to the thiol-Michael addition reaction's high dependence of the on reaction conditions, susceptible for low molecular weight compounds.35

In this work, a commercially available aminopropyl-terminated PDMS (APDMS) is converted in a two-step process into (i) α, ω – maleamic acid amide terminated PDMS (MA) through a ring-opening reaction of maleic anhydride with the terminal amine group to a carboxylate derivative, and (ii) α, ω – maleimide terminated PDMS (MI) through the ring-closure of MA PDMS. APDMS is commercially available, relatively cheap, and the aminopropyl has significant reactivity.36–38 The reaction conditions were based on similar materials reported, being primarily non-PDMS systems.21,28,39,40 The synthesised prepolymers were then cross-linked via thiol-Michael addition. Triethyl amine, a weak volatile base (b.p. 77 °C), was used as a catalyst, making the cross-linking metal-free and insensitive to O2.

While the MI functionality has found some use within PDMS synthesis, the MA functionality is mostly considered a MI precursor, due to the lower reactivity of its vinyl bond and its instability.41–43 This work shows both that (a) thiol-Michael addition is a robust method for synthesising highly cross-linked PDMS networks with unique properties, and that (b) MA-containing cross-linked networks have increased intermolecular interactions, due to having quadruple H bonding centres, which lead to emerging intrinsic self-healing, distinct mechanical properties, and improved dielectric permittivity.

Materials and methods

Materials

All chemicals were reagent grade and were used without additional purification. Maleic anhydride (MAnh), acetic anhydride (AcAnh), 2-methyl tetrahydrofuran (2mTHF), pentaerythritol tetrakis(3-mercaptopropionate) (PETMP), and triethyl amine (TEA) were purchased from Merck Life Science. Aminopropyl terminated poly(dimethyl siloxane) (APDMS) was purchased from abcr GmbH (AB109371, 5000 g mol−1, 0.6–0.7% amine content, and AB153374, 25[thin space (1/6-em)]000 g mol−1, 0.11–0.12% amine content).

Methods

1H nuclear magnetic resonance (NMR) spectroscopy. NMR spectra of the synthesised species were obtained on Magritek Spinsolve 80 ULTRA (80 MHz) in D-chloroform (Merck). 1H NMR was used to confirm the stock chemicals and prepolymer structures (MAPDMS, MIPDMS). The number average molecular weights, Mn, of the prepolymers was determined from the ratio between the terminal methyl and the methyl units attached to the Si–O chain, assuming all polymers were end-functionalised. The Mn calculated this way was used for all the following stoichiometry calculations.
Differential scanning calorimetry (DSC). Differential scanning calorimetry measurements were carried out using a Discovery DSC (TA Instruments) with Tzero aluminum hermetic pans. The system was cooled with liquid N2. A heating rate of 10 K min−1 was used over three cycles. The first cycle consisted of equilibrating the temperature at −150 °C and stabilizing for 5 min, followed by heating to 200 °C. The second cycle was a cooling cycle where the material was cooled back down to −150 °C. The third cycle was a repeat of the first cycle. The data obtained was analysed using TRIOS software.
Fourier transform infrared spectroscopy. The attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectra of prepolymers (liquid) and cross-linked networks (solid) were acquired using a Nicolet iS50 ATR spectrometer in the range of 4000–350 cm−1 over 32 scans at a resolution of 0.1 cm−1.
Rheological measurements. All rheological measurements of the cross-linked materials were performed on a rheometer (DHR-1, TA Instruments, US) with a 20 mm parallel plate (Peltier plate steel 106669) geometry. The strain was set to 1% which was ensured to be within the linear viscoelastic envelope, and a frequency sweep in the range of 100–0.1 rad s−1 was used. This frequency sweep was repeated at 40 °C, 60 °C, and 80 °C, to gain insight into hydrogen bonding effect on the cross-linked systems.
Mechanical measurements and self-healing. Tensile tests were performed on a universal testing system (Instron 3340 series, Instron, US). The dogbones had dimensions of 30 mm (neck length) × 3.5 mm (neck width) × 0.4 mm (neck thickness). The strain rate was 100 mm min−1. The Young's modulus was determined from the slope of the stress–strain curve in the linear stress–strain region (<10% strain). A mimimum of three measurements were performed for each of the cross-linked samples.

Tensile self-healing tests were performed as follows: a cut was made through the dogbone neck, with 0.05 mm left to help with subsequent alignment during healing. The sample was not mechanically pressed together in any way and was simply left to self-heal under room temperature for 24 h before being mechanically tested.

Broadband dielectric spectroscopy. Broadband dielectric spectroscopy (BDS) was performed on a Novocontrol Alpha-a high-performance frequency analyser (Novocontrol Technologies GmbH & Co. KG, Germany) operating in the frequency range 10−1–106 Hz. The measurements were repeated over a temperature range from −150 °C to 80 °C (regulated by N2 (l) heating/cooling in a convection oven) and a temperature ramp rate of 5 °C min−1.
Optical imagery and contact angle. A digital microscope (VHX-6000, Keyence, Belgium) was used to optically image the self-healing process. The cross-linked samples were examined before and after a cut was made at 80× and 400× magnification. Contact angle measurements were performed on Contact Angle System OCA (dataphysics, Germany) in sessile drop mode using the integrated software's (SCA20) calculation method.
Electric breakdown measurements. Electric breakdown measurements were performed on thin MA or MI PDMS films (≈100 μm) on an in-house-built device based on international standards (IEC 60243-1 (1998) and IEC 60243-2 (2001)). The distance between the two spherical electrodes (d = 20 mm) was controlled with a micrometre stage and gauge and was based on the sample thickness. An incremental increasing voltage was applied (50–100 V per step), at a rate of 0.5–1.0 step per s, until breakdown. Each sample was subjected to ten breakdown measurements, and an average of the values was indicated as the electric breakdown strength of the sample.
General procedure for the synthesis of MA and MI PDMS prepolymers. Amine-terminated PDMS (APDMS, 4530 g mol−1, pale yellow) was added (25 g, 0.011 mol) into a round-bottom, two-necked 250 mL flask with a magnetic bar. A condenser with an N2 inlet was attached to the main neck, while the side neck was used for the addition of the chemicals during the synthesis. 2mTHF (150 mL) was added to the APDMS, which dissolved over 15 min at room temperature. Then, maleic anhydride was added (1.09 g, 0.011 mol) to the mixture, and the flask was heated to 40 °C under an inert nitrogen atmosphere. For the synthesis of MA5, the mixture was held at 40 °C for 48 h and then purified. For the synthesis of MI5, after 4 hours of heating at 40 °C, AcAnh (2.38 mL, 0.022 mol) and TEA (3.18 mL, 0.044 mol) were added to the mixture. The mixture was heated to 60 °C and held for 48 h. The reaction mixture turned reddish brown colour. After 48 h, the reaction was stopped.

Both the MA5 and MI5 followed the same clean-up procedure: a reactive mixture with the prepolymer species was poured into a liquid–liquid extractor. It was washed with a saturated NaCl aqueous solution (3 × 50 mL), then with a saturated NaHCO3 solution (1 × 50 mL), and finally with deionised water (3 × 50 mL). The product was dried over MgSO4 and filtered through filter paper. Finally, the product was isolated as an oil after rotary evaporatation to dryness.

1H NMR (A5PDMS, 80 MHz): 2.67 (t, 4H, –NHCH2CH2CH2–), 1.49 (m, 4H, –NHCH2CH2CH2–), 0.52 (m, 4H, –NHCH2CH2CH2–), 0.07. Mn (A5PDMS): 4530 Da.

ATR-IR (A5PDMS): 2962, 2905, 1983, 1412, 1257, 1010, 863, 789, 700, 661.

The final product of MA5 was isolated as a pale yellow viscous liquid with a yield of 88%.

1H NMR (MA5, 80 MHz): 6.32 (d, 4H, –CH[double bond, length as m-dash]CH–), 3.33 (q, 4H, –NHCH2CH2CH2–), 1.53 (m, 4H, –NHCH2CH2CH2–), 0.60 (m, 4H, –NHCH2CH2CH2–), 0.07 (s, 6H, –Si(CH3)2–). Mn (MA5): 4860 Da. Mn (MA25): 22[thin space (1/6-em)]980 Da.

ATR-IR (MA5): 2962, 2905, 1709, 1630, 1572, 1411, 1257, 1075, 1008, 862, 786, 700, 635.

In accordance with the general procedure, the longer chain MA25 was synthesised from amine-terminated PDMS (A25PDMS, 25[thin space (1/6-em)]000 g mol−1), in a yield of 80%.

The final product of MI was isolated as a deep brown viscous liquid with a yield of 85%.

1H NMR (MI5, 80 MHz): 6.65 (s, 4H, –CH[double bond, length as m-dash]CH–), 3.51 (t, 4H, –NCH2CH2CH2–), 1.60 (m, –NCH2CH2CH2–), 0.65 (m, 4H, –NCH2CH2CH2–), 0.07 (s, 6H, –Si(CH3)2–). Mn (MI5): 4860 Da. Mn (MI25): 22[thin space (1/6-em)]980 Da.

ATR-IR (MI5): 2962, 2905, 1800, 1714, 1691, 1409, 1257, 1077, 1008, 864, 786, 696, 661.

Analogously, the longer chain MI25 was synthesised from amine-terminated PDMS (A25PDMS, 22[thin space (1/6-em)]530 g mol−1), in a yield of 83%.

General procedure for the cross-linking of Michael-addition PDMS networks. All cross-linking stoichiometry was based on the Mn calculated from 1H NMR. As an example of a regular cross-linking procedure, MA5 (2 g, 0.412 mmol of MA5, 0.824 mmol of MA moiety) was poured into a vial. Into it, 2mTHF (0.7 mL) was added to keep the total amount of solvent at 1.5 mL after cross-linking solution addition. PDMS was solubilised before a stock solution was addFiged to it (0.8 mL of 2mTHF containing 0.206 mmol PETMP, 0.824 mmol –SH moiety, and 0.020 mmol TEA) to satisfy functional group equimolar conditions. The cross-linking mixture was stirred with a magnetic bead briefly to ensure homogeneity and poured into a rectangular mould (9 × 6 × 3 cm). The moulds were kept in a fume hood until solvent evaporation. Cross-linking was completed by keeping the moulds in an oven at 75 °C overnight, ensuring complete curing. The polymer was cut out of moulds and cut into dogbones and discs for further testing. The final networks were named respectively MA5N/MA25N (from MA5 and MA25), which had a pale yellow colour, and MI5N/MI25N (from MI5 and MI25), which appeared a red-tinged orange.

ATR-IR (MA5N): 2962, 2574, 1734, 1411, 1352, 1257, 1008, 864, 785, 697.

ATR-IR (MI5N): 2962, 1739, 1710, 1411, 1352, 1257, 1008, 864, 785, 697.

Results and discussion

A simple synthetic process was developed for functionalising an amine-terminated commercial PDMS with maleimides as shown in Scheme 1. It consisted of a two-step reaction – first, aminopropyl-terminated PDMS was reacted with maleic anhydride, under slight excess, to a maleamic acid amide-terminated PDMS (MA), which was either isolated and purified or continued reacting in the second step. In the second step, MA PDMS was reacted with acetic anhydride and triethyl amine to yield maleimide-terminated PDMS (MI). Both prepolymers, MA and MI, were consistently synthesised to high yields (>80%) from two different molar mass PDMSs (5 and 25 kDa). The total four resulting prepolymers were then cross-linked into networks using pentaerythritol tetrakis(3-mercaptopropionate) (PETMP), a four-functional Michael donor, under equimolar conditions, as shown in Scheme 1.
image file: d4lp00169a-s1.tif
Scheme 1 Synthesis of prepolymer species and their cross-linking via thiol-Michael addition into networks. Illustration of H bond interactions and intermolecular organisation of MA system (bottom left) and a traditional MI network (bottom right).

From the ATR-IR spectra, the two products of the two synthetic steps are readily identifiable (Fig. 1a). The C[double bond, length as m-dash]O stretch is a characteristic peak for both the MA and MI systems. It is frequently found in the general range of 1650–1820 cm−1, depending on the functionalities (Fig. 1a).44 For the MA5, it appears as two peaks, at 1709 cm−1 and 1630 cm−1 showing the conjugated urethane linkage as well as the conjugated free carboxylic acid, which in combination with the broad N–H bending at 1572 cm−1 confirms the open structure. Meanwhile, MI, being an unsaturated cyclic imide, has three carbonyl stretches, at 1800, 1714 and 1691 cm−1,45 respectively. A5PDMS, in contrast, has no signal in this range, confirming the functionalisation of MA and MI.


image file: d4lp00169a-f1.tif
Fig. 1 (a) ATR-IR spectra of A5PDMS (black), MA5 (red), and MI5 (blue) prepolymers. (b) 1H NMR of prepolymers A5PDMS (black), MA5 (red), and MI5 (blue). The position of –CH[double bond, length as m-dash]CH– is marked with “v”, the position of the terminal –CH2– of the aminopropyl group is marked with “m”, and peaks corresponding to solvent residue of 2mTHF with “x” (Fig. S1).

The synthesis of the prepolymers can be further investigated by 1H HMR (Fig. 1b), through the appearance of peaks attributed to the vinyl protons of MA5 and MI5, respectively. This peak appears with the conversion of A5PDMS to MA5 at 6.31 ppm, and shifts with the synthesis of MI5 to 6.67 ppm. Additionally, the functionalisation can be followed by the position and character of the protons associated with the terminal –CH2– of the aminopropyl group. The peak for A5PDMS is a triplet (2.58–2.75 ppm) that shifts to a characteristic 1[thin space (1/6-em)]:[thin space (1/6-em)]3[thin space (1/6-em)]:[thin space (1/6-em)]3[thin space (1/6-em)]:[thin space (1/6-em)]1 quartet upon the conversion to MA5 (3.22–3.47 ppm). This corresponds to the now secondary amine of the telechelic maleamic acid amide. Finally, in MI5, this peak is expressed as a triplet again (3.33–3.65 ppm) due to the loss of a proton upon imide formation.

Both MA and MI form a homogenous semi-transparent film at the end of the cross-linking according to the general procedure as previously described. However, their reactivities greatly differ. The MI5/25 networks regularly cure within an hour of solvent, even at room temperature. Meanwhile, the MA5/25 networks require post-curing at 75 °C overnight to ensure a high degree of network-forming reactions (Fig. S2). This agrees well with the steric hindrance and lower reactivity of the vinyl bond of the MA system compared to that of the MI system.

All of the cross-linked networks have a significant gel fraction (>85%), comparable to classical PDMS networks, and do not dissolve in the presence of the solvent. Thus, cross-linking is considered successful and efficient (Table 1).

Table 1 Molar mass, yields, and gel fractions of the synthesised prepolymers and their cross-linked networks
Prepolymer M n, g mol−1 Yield, % Cross-linked network Gel. Frac., %
MA5 4860 81.6 MA5 91.4
MA25 22[thin space (1/6-em)]980 80.8 MA25 90.3
MI5 4860 85.3 MI5 86.2
MI25 22[thin space (1/6-em)]980 83.7 MI25 88.1


ATR-IR spectra of the cross-linked network confirm the reaction of MA5 and MI5 prepolymers. Since the vinyl bond overlaps with the PDMS “fingerprint” region, cross-linking was confirmed by following the C[double bond, length as m-dash]O peaks. A shift of the C[double bond, length as m-dash]O peaks to higher wavelengths as a consequence of the consumption of the vinyl bond is observed for both systems after the cross-linking process – from 1709 to 1734 cm−1 for the MA5 network, and from 1691 and 1714 to 1710 and 1739 cm−1, respectively, for MI5. Additionally, the MA5 network spectrum shows a weak peak corresponding to the S–H stretch (2550 cm−1), suggesting excess PETMP in the system (Fig. 2a). However, a high level of gel fraction (90%) for MA5 systems indicates almost full integration of MA chains. MA chains possibly loop around PETMP, leading to one chain occupying two cross-linking thiol groups of the same PETMP molecule, as previously illustrated in Scheme 1b. Finally, the FTIR spectra of both the cross-linked MI and MA networks remain stable over a month (Fig. S3). This stability is noteworthy, especially in the case of the MA5 network, considering the typical sensitivity of hydrogen-bond-rich systems to moisture.46


image file: d4lp00169a-f2.tif
Fig. 2 (a) ATR-IR spectra of MA5 (dark red) and MI5 (dark blue) cross-linked networks. (b) Images taken during the cross-linking reaction of both systems. A phase separation is evident in the MA5 network (upper) whereas the MI5 network (lower) does not undergo any visual change.

During cross-linking, the MA networks transition through a visible phase separation within minutes of the start of the cross-linking process (Fig. 2b), unlike the MI networks. This difference in behaviour cannot be described by different amounts of solvents as both systems contain equal amounts. The ends of the MA prepolymers group in non-covalent clusters due to strong intermolecular interactions between them.47 These clusters begin reacting and the growing branched polymers separate from the monomer and solvent mixture. After 20 minutes of cross-linking, the reactive mixture has grown almost fully uniform and opaque, suggesting the bridging of these otherwise branched structures. Upon complete solvent evaporation, the film turns semi-transparent.

DSC spectra of the prepolymers and the corresponding cross-linked networks are given in Fig. S4. The MI and MA short-chained prepolymers and networks do not show a characteristic cold crystallisation peak observed for all long-chained samples. This suggests that the increased relative polar group concentration and their intermolecular interactions inhibit crystallisation, since a similar reference system based on vinyl–hydride bonding shows clear crystallisation (Fig. S4a).

Rheological properties of networks

Rheological measurements were performed to investigate the hydrogen bonding capability of the two types of networks. The MA moiety possesses quadruple H bonding centres (hydroxyl and secondary amine as donors and two carbonyl oxygens as acceptors), compared to only acceptor dual H bonding centres (belonging to the carbonyl O atoms) of the MI systems (Scheme 1b).

All cross-linked networks are found to be rubber-like (G′ > G′′) as expected (Fig. 3a and b).


image file: d4lp00169a-f3.tif
Fig. 3 (a) Viscoelastic moduli of MA5 vs. MI5, (b) moduli of MA25 vs. MI25, (c) loss factors of all the samples, (d) the rheological loss factor of MA5 over four different temperatures with marked υhb corresponding to the peak position.

For shorter chain networks, with a larger contribution of the MA moieties, hydrogen bonds function as a damping mechanism. This is evidenced through the MA5 network's energy dissipative response at lower frequencies (tan[thin space (1/6-em)]δ ≈ 0.65 (0.015 Hz)), where hydrogen bonds begin to break and reform, before their contribution to energy dissipation diminishes at higher frequencies as they become unable to respond quickly enough to the imposed strain (Fig. 3c). The maximum in the loss factor is outside the investigated frequency range in room temperature rheological experiments, but becomes apparent at increased temperatures (Fig. 3d). The peak of the loss factor occurs at a frequency at which the relaxation time of the hydrogen bonding-influenced chains matches the imposed frequency (marked υhb).48,49 With an increase in temperature, the chains have more kinetic energy and hydrogen bonds begin to break and reassemble rapidly. Hence their relaxation happens faster (Fig. 3d). In contrast, there are no damping peaks for the MI networks.

Generally, the MI networks have low tan[thin space (1/6-em)]δ values (<0.2) over the entire frequency range (Fig. S5a and S5b). For the long-chain MA system, the rheological loss factor is essentially a constant value (Fig. S5c). The maximum storage modulus of MA networks decreases with an increase in temperature, contrary to the MI networks – this is likely due to hydrogen bonding dominating the properties and their dissipative nature overcoming the entropic contribution at higher temperatures (Fig. S6). Complex viscosities of the cross-linked samples can be found in ESI and show shear-thinning behaviour, with viscosity decreasing with increasing frequency (Fig. S7). This suggests that the terminal viscosity plateau appears for frequencies lower than the measured range. Interestingly, the MA5 network, due to increased relative concentration of hydrogen bonding domains, has a distinct behaviour with a smaller slope as a consequence of the wider, looser network possessing strong intermolecular organisation.

Non-linear mechanical properties of networks

Non-linear stress–strain measurements are found to complement the conclusions from linear viscoelastic measurements in contrasting the amide and imide functionalities. Table 2 summarizes common mechanical properties.
Table 2 Mechanical properties of tested samples
Sample Y, MPa σ ts, MPa ε f, %
Young's modulus Tensile strength Strain at break
MA5 0.824 ± 0.124 0.620 ± 0.022 134 ± 11.9
MA25 0.255 ± 0.033 0.544 ± 0.045 454 ± 56.4
MI5 0.957 ± 0.148 0.379 ± 0.148 46.6 ± 12.0
MI25 0.423 ± 0.074 0.282 ± 0.003 112 ± 2.13


With respect to tensile test properties, the MI5 network shows an entirely linear response of the stress versus engineering strain, while MA5 has a noticeably more rubber-like behaviour with strain softening setting in after the linear regime (Fig. 4a). Considering that the two short-chain networks have comparable Young's moduli (0.824 and 0.967, respectively) and gel fractions (91.4% and 86.2%), this gives a clear indication of the contribution from hydrogen bonding in the MA networks. This type of intermolecular interaction between the functionalised ends of MA prepolymers, inherently situated close to the cross-linker, can be viewed as an additional local strengthening factor preventing failure. In particular, the MA5 network has both increased strain-at-break and tensile strength compared to its MI5 counterpart. Additionally, due to evidence of phase separation at the beginning of the cross-linking process and the lower reactivity giving sufficient time for reorganisation of the terminal polar clusters, the intermolecular structures caused by the hydrogen bonding between MA moieties might be contorting into loops, threads, and other similar entanglements. This would lead to multiple large branched structures held together by strong hydrogen bonding, unlike the conventional covalent “infinite network” of the MI network. These network imperfections can have a synergistic effect akin to a reversible cross-link.50,51


image file: d4lp00169a-f4.tif
Fig. 4 Tensile test of the four network samples where (a) short-chain networks (MA5 v MI5, illustration inset of the two hypothesized network structures), and (b) long-chain networks (MA25 v MI25).

Similarly, the ultimate properties of the long-chain MA networks are improved due to the contribution of a larger level of chain association compared to the more brittle, hydrogen bond deficient MI networks (Fig. 4b).

Electrical properties of the networks

The electrical properties of PDMS elastomers play a vital role in their potential application as dielectric elastomers. The incorporation of a polar cross-linker and the polar terminal MA and MI moieties should improve dielectric performance, in particular MA, due to its secondary amine and hydroxyl group.

All of the synthesised networks have a higher dielectric permittivity at room temperature than the commonly used commercial PDMS elastomer (Sylgard™ 184, εr = 2.73, as stated by the producer's specification sheet) (Fig. 5a). Ionic polarisation is typically observed at lower frequencies (<1 MHz), where there is sufficient times for charged entities to respond to the changing electric field. As expected, MA5 has a significantly larger contribution of ionic polarisation than its MI5 counterpart, which results in a significant improvement in its relative dielectric permittivity at lower frequencies. The increased εr is stronger for short-chain networks due to the relative increase in the concentration of polar groups.


image file: d4lp00169a-f5.tif
Fig. 5 (a) Relative dielectric permittivity and (b) the dielectric loss of prepared elastomers.

Ion polarisation and mobilisation in an electric field at lower frequencies lead to an increase in dielectric loss at room temperature (Fig. 5b). In the case of the MI networks, there are fewer polarisable centres, and their orientation is strained due to the spatial factor of the larger maleimide group. This is particularly notable for short-chain networks, where the concentration of polar terminal groups is larger. Consequently, the dielectric loss of MI5 network is smaller and starts to increase at lower frequencies than that of the MA5 counterpart.

The influence of temperature on the dielectric properties can further emphasise the distinct difference between the MA and MI networks. The short-chain MA5 network has a stronger temperature dependence than MI5 (Fig. 6). The MA5 network shows a strong temperature dependency on the dielectric permittivity for frequencies below 1000 Hz. The MI5 network has temperature-independent properties in the frequency range of approximately 102–106 Hz, whereas at lower frequencies, there is a slight increase in the dielectric permittivity with decreased frequency. However, high dielectric losses make further optimisation a requirement (Fig. 5b and S8). The dielectric permittivity's dependence on temperature for the long-chain networks and an overview of the permittivity changes over a broader temperature range are given in Fig. S9 and S10, respectively.


image file: d4lp00169a-f6.tif
Fig. 6 Relative dielectric permittivity of (a) MA5, and (b) MI5 at different temperatures.

The hydrophilicity of the MA and MI networks is investigated. Both the short-chain MA and MI networks show significantly increased hydrophilicity (81° for MA5, 91° for MI5) compared to the literature data on PDMS (113.5°),52 while the longer-chain networks have intermediate values (99° for MA25, 95° for MI25) (Fig. S11). MI and MA short-chain networks can then be considered hydrophilic or wettable PDMS, which increases their application potential.

Furthermore, both MI and MA networks show promise as dielectric elastomer actuators due to their high electric breakdown strength (Fig. S12,Table 3), compared to commercial PDMS films (e.g. Sylgard™ 184, EBD = 24 kV mm−1, as stated by the producer's specification sheet). Commercial films commonly use a significant volume fraction of fillers, hence the performance of MA and MI PDMS can be further improved by careful selection of additives and further optimisation of the cross-linking process to improve homogeneity.

Table 3 Electric breakdown strength of the investigated samples
Sample E BD, kV mm−1
MA5 65 ± 16
MA25 64 ± 9
MI5 77 ± 27
MI25 93 ± 16


Investigation of self-healing of MA networks

Self-healing is not a property frequently associated with tightly cross-linked covalent networks. Due to constrained molecular mobility, the point of fracture cannot be circumvented through intermolecular diffusion. Normally, self-healing can be achieved by instead designing a dynamic covalent bonding network, where the reversibility of the chemical linkages depending on external conditions results in self-healing. Another approach is to design a thermoplastic elastomer with strong intermolecular interactions. Remarkably, both short-chain and long-chain MA networks have the ability to self-heal, whereas MI networks do not.

In terms of self-healing efficiency, the MA networks show high recovery from an imposed cut (Fig. 7). Self-healing efficiency, as defined in eqn (1), for both MA5 and MA25 systems equaled 85%.

 
image file: d4lp00169a-t1.tif(1)


image file: d4lp00169a-f7.tif
Fig. 7 Mechanical test comparison of pristine and self-healed over 24 h sample of MA5 and MA25.

The ability of MA networks to self-heal to high efficiency is explained by the changed intermolecular organisation of the material. The network has both the traditional cross-linked network's advantages while allowing enhanced mobility to enable self-healing. The strong hydrogen bonding domains preserve the structural integrity and high strength of the network. Conversely, MI networks do not have this ability.

While some hydrogen bonding systems show fast healing without external stimulus, occurring in seconds,53 MA networks seem to require prolonged healing times. This is likely due to the constraints in the network's mobility. However, after healing for 1 h at 75 °C, a level of recovery can be achieved (Fig. S13). This correlates well with the rheological and electrical data presented, suggesting that the MA networks are temperature dependant systems due to the equilibrium of the hydrogen bonding domains that govern its properties.

Notably, upon mechanical testing of the self-healed samples, the inflicted cut was not the point of failure (Fig. S14). This highlights the ability of the strong hydrogen bonding domains to retain the material's original strength. Optical microscopy shows that the cut remains visible in the material, despite some diffusive processes beginning to bridge it (Fig. 8 and S13). This interdiffusion characteristic of MA networks further points out the difference between the organisation of MA and MI networks, which do not heal at all nor show any extent of crack closure.


image file: d4lp00169a-f8.tif
Fig. 8 Optical microscopy at 400× magnification of MA25 cross-linked network with an imposed cut visible but healed after self-healing for 24 h under room temperature.

Conclusion

Two different cross-linked networks based on Michael addition were prepared. MI networks show fast and facile cross-linking, and improved dielectric permittivity, but limitations in terms of mechanical properties which require future optimisation. MA networks exhibit behaviour indicative of strong intermolecular interactions that lead to significantly different properties. The increased presence of both H-bond donating and accepting groups leads to intermolecular arrangements like loops and threads that make the material more resilient, enable self-healing, and significantly improve dielectric permittivity. Self-healing of MA networks is efficient and does not require any specific conditions. Rheological measurements and dielectric spectroscopy were used as primary methods for differentiating these two chemically similar, yet ultimately different systems.

Potential future research will further explore the maleic amide/maleimide networks with a stoichiometric variation of components and consider integrating common and/or specialised additives to enhance the properties of the ultimate composites. Due to their self-healing properties, high permittivity and electric breakdown strength, these materials can be of great use for wearable electronics in the form of dielectric elastomers.

Author contributions

P. R. conducted the synthesis, analyzed data, and wrote the draft. L. Y. assisted with all measurements and the data analysis, A. L. S. and A. E. D. supervised the work and assisted with corrections to the draft. The experimental plan was developed by all authors.

Data availability

Data for this article, including unprocessed files of all the measurements performed, are available at Open Science Framework (https://doi.org/10.17605/OSF.IO/UNEQ8/).

Conflicts of interest

There are no conflicts of interest to declare by any author.

Acknowledgements

The authors gratefully acknowledge the funding from the Novo Nordisk Foundation through the Challenge Program, grant no NNF22OC0071130.

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Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4lp00169a

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