Shu
Wang‡
ab,
Ling
Lei‡
a,
Yuanhao
Tian
c,
Huiming
Ning
*a,
Ning
Hu
*ad,
Peiyi
Wu
e,
Hanqing
Jiang
f,
Lidan
Zhang
g,
Xiaolin
Luo
h,
Feng
Liu
a,
Rui
Zou
d,
Jie
Wen
d,
Xiaopeng
Wu
a,
Chenxing
Xiang
a and
Jie
Liu
*i
aCollege of Aerospace Engineering, Chongqing University, 174 Shazheng St, Shapingba District, Chongqing, 400044, P. R. China. E-mail: ninghuiming@cqu.edu.cn; ninghu@hebut.edu.cn; Fax: +86-23-65102521; Tel: +86-23-65102527
bState Key Laboratory of Resource Insects, College of Sericulture, Textile and Biomass Sciences, Southwest University, Chongqing 400715, China
cSouthwest Technology and Engineering Research Institute, Chongqing, 400039, P. R. China
dSchool of Mechanical Engineering, Hebei University of Technology, Tianjin, 300401, P. R. China
eState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai, 201620, P. R. China
fSchool of Engineering, Westlake University, Hangzhou, 310024, P. R. China
gSchool of Basic Medicine, Chongqing Medical University, 400042, P. R. China
hFirst Teaching Hospital of Tianjin University of Traditional Chinese Medicine, National Clinical Research Center for Chinese Medicine Acupuncture and Moxibustion, Tianjin, 300381, China
iState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Changsha, Hunan, 410082, P. R. China. E-mail: liujie@hnu.edu.cn
First published on 20th February 2024
Soft materials are widely used in tissue engineering, soft robots, wearable electronics, etc. However, it remains a challenge to fabricate soft materials, such as hydrogels, with both high strength and toughness that are comparable to biological tissues. Inspired by the anisotropic structure of biological tissues, a novel solvent–exchange-assisted wet-stretching strategy is proposed to prepare anisotropic polyvinyl alcohol (PVA) hydrogels by tuning the macromolecular chain movement and optimizing the polymer network. The reinforcing and toughening mechanisms are found to be “macromolecule crystallization and nanofibril formation”. These hydrogels exhibit excellent mechanical properties, such as extremely high fracture stress (12.8 ± 0.7 MPa) and fracture strain (1719 ± 77%), excellent modulus (4.51 ± 0.76 MPa), high work of fracture (134.47 ± 9.29 MJ m−3), and fracture toughness (305.04 kJ m−2) compared with other strong hydrogels and even natural tendons. In addition, excellent conductivity, strain sensing capability, water retention, freezing resistance, swelling resistance, and biocompatibility can also be achieved. This work provides a new and effective method to fabricate multifunctional anisotropic hydrogels with high tunable strength and toughness with potential applications in the fields of regenerative medicine, flexible sensors, and soft robotics.
New conceptsA variety of anisotropic hydrogels with excellent mechanical properties are currently available; however, there are no satisfactory anisotropic hydrogels that meet all the critical requirements of high strength, high toughness, stretchability, transparency, biocompatibility and environmental-stability. Here, we present a new facile method to fabricate highly anisotropic fiber-based hydrogels with all necessary characteristics. The simple method includes oriented wet spinning, soaking and cyclic freezing treatment and the mechanical properties of the obtained hydrogels can be fine-tuned according to the actual requirements. The mechanical properties of the fiber-based hydrogel were pushed up to a high level, whose tensile strength and toughness along the L direction are higher than those of most reported hydrogels to date. As an engineering implementation, we further demonstrate its electrical properties and regulate its electrical conductivity and strain sensing ability by introducing metal ions, which offers superior sensitivity and cycle stability than conventional hydrogels. We believe that our work will inspire further studies in the development of anisotropic hydrogel fields and biological fields such as artificial soft tissue materials and biosensors. |
In recent years, a variety of anisotropic hydrogels with enhanced mechanical properties have been prepared by means of directional freezing,32–34 magnetic or electric field,35,36 self-assembly37 and mechanical stretching.38–41 For example, Hua et al. produced a highly anisotropic PVA hydrogel using a freezing-assisted salting-out treatment, which exhibits extremely high strength, toughness and fatigue resistance at high water contents.42 Wei et al. developed anisotropic gel belts via dynamic stretching of hydrogel fibers, which exhibit high elastic moduli and unique anisotropic swelling behaviors.43 In addition, it is found that forming a hierarchically anisotropic hydrogel with similar a fiber and matrix would be promising for making hydrogels with simultaneously high strength, toughness, stretchability and fatigue resistance.42,44,45 Nevertheless, most of these anisotropic hydrogels are still not as strong and tough as natural tissues, thus greatly limiting their application potential in regenerative medicine and tissue engineering. Some anisotropic hydrogels have excellent mechanical properties comparable to those of biological tissues but their transparency or biocompatibility is limited.42,44,45 In addition, the currently used methods for preparing anisotropic hydrogels, such as directional freezing and mechanical cutting,44,45 are usually complex and cannot achieve mass production. Therefore, it remains challenging to create simultaneously strong, tough, stretchable, transparent, biocompatible and environment-adaptable hydrogels with anisotropic structures using a generic and facile approach.
Herein, we explored a new facile method, namely a novel solvent–exchange-assisted wet-stretching strategy, to develop anisotropic fiber-based multifunctional hydrogels with excellent mechanical properties even superior to biological tissues. First, the continuous and uniform PVA fibers prepared by wet spinning were directionally collected to form a tightly arranged fiber aggregate with a certain direction to obtain the anisotropic structure. Secondly, taking advantage of the water solubility and hygroscopicity of PVA, the aggregate of PVA fibers was soaked and swollen in PVA/glycerin aqueous solution to regulate the mechanical properties and simultaneously obtain water retention and anti-freezing properties. Finally, after classical freeze–thaw cycles, an anisotropic fiber-based hydrogel with excellent tunable mechanical properties, certain transparency, good biocompatibility, and long-term environmental stability was obtained. In the traditional dry-stretching, the solid state of the polymer network limited the conformational adjustment of the macromolecular chains, indicating the potential room for further improvement of the mechanical properties of the hydrogel. By contrast, the wet-stretching provided a freer and looser environment for macromolecular movement and allowed construction of a mechanically robust polymer network. The combination of solvent exchange and wet-stretching enabled the hydrogels to have an extremely high tensile strength of 12.8 ± 0.7 MPa and a work of fracture of 134.47 ± 9.29 MJ m−3 with stretchability up to 1719 ± 77%. These superior mechanical properties were attributed to the synergy of the high crystallinity and hydrogen bonds in the hydrogels. The facile strategy is generalizable to other polymers and could expand the applicability of structural hydrogels to conditions involving more demanding mechanical loading.
Fig. 1 Design strategy. Schematic illustration of the preparation process of anisotropic fiber-based hydrogels. (a) The process of wet spinning (more details are shown in Movie S1, ESI†). (b) PVA fibers after directional collection. (c) PVA fibers were dried and cut after directional collection. (d) SEM image of PVA fibers after directional collection and drying. |
We studied the influence of the impregnating solutions on the swelling degree of the hydrogel. Various anisotropic hydrogels after being swollen were tested, and the PVA fiber impregnated by PVA/glycerol solution showed a smaller swelling degree of the PVA fiber impregnated by PVA solution. It was observed that the volume of the PF_10P50G hydrogel (PF denotes the PVA fiber, and xP and yG denote the weight fraction of PVA and glycerol in the impregnated aqueous solution, respectively) was smaller than that of PF_10P after soaking and cyclic freezing (Fig. 2a and b). Hydrogels with a broad tunable microstructure and mechanical properties can be obtained by different swelling effects caused by adjusting impregnating solutions.
The structures of anisotropic fiber-based hydrogels are shown in Fig. 2. We performed optical microscopy and polarized optical microscopy (POM) observation on the hydrogel samples to analyze their anisotropic structure and birefrigence. Great orientation of the PVA fiber can be observed in PF_10P and PF_10P50G (Fig. 2c and d). A lattice-like birefringence pattern was observed that can be related to the orientation of PVA molecules that have positive optical properties (Fig. 2e and f). Given the high transparency (Fig. S2, ESI†) of the hydrogel, this lattice-like birefringence is attributed to the overlapping of the several individual birefrigence patterns of the PVA fiber in the hydrogel, as the PVA fibers are aligned in one direction to each other. And PF_10P50G showed better oriented-crystallization than PF_10P. Meanwhile, more hydrogen bonds formed among the PVA molecular chains (Fig. 2k and l). This is due to the glycerol impregnating solution indicating its better mechanical performance.
SEM images in the cross and longitudinal-section exhibit totally different morphologies further conforming its anisotropic structure (Fig. 2g–j). The cross section of fibers was no longer deformed in a regular circular shape due to the interaction between the fibers during directional collection and drying shrinkage and the longitudinal-section images show the oriented layered structure of the hydrogels, which also demonstrate that the PVA fibers align in one direction, and the gaps between the fibers are filled with the hydrogels formed by the impregnating solution. Due to the presence of glycerol in the impregnating solution, the swelling degree of the fibers in the PF_10P50G hydrogel was relatively low, resulting in a dense network structure (Fig. 2h and j). No obvious holes were observed in the internal cross-section of the fibers, just some tiny holes were found between the fibers. For comparison, the PF_10P hydrogel exhibits structural features similar to double network hydrogels, with the dense network within the fibers and the loose network between the fibers (Fig. 2g and i). Due to the structural anisotropy, the prepared hydrogels exhibited significant anisotropic differences in mechanical properties. As shown in Fig. 3d, the mechanical properties of the hydrogel with a collection width of 32 mm were clearly superior in the longitudinal direction than in the transverse direction. However, due to the fiber reinforcement, even in the transverse direction, the mechanical properties of the hydrogels were still superior to most hydrogels reported in the literature,26,28,47,48 with a fracture stress of 1.5 MPa and a fracture strain of 124%. In summary, a unique hierarchical anisotropic structure of hydrogels can be formed through the proposed solvent–exchange-assisted wet-stretching strategy, which is crucial for simultaneously achieving high strength and high toughness (305.04 kJ m−2) of the hydrogel shown in Fig. S10 (ESI†).
Fig. 3 Mechanical properties. (a) Tensile stress–strain curves of the hydrogels prepared by impregnating PVA/glycerin aqueous solutions at different concentrations. (b) The tensile strength and elongation at break of various fiber-based hydrogels. (c) The elastic modulus and work of fracture of various fiber-based hydrogels. (d) The longitudinal and horizontal (along and perpendicular to the fiber orientation direction) tensile stress–strain curves of the PF_10P50G hydrogel. (e) Tensile stress–strain curves of PF_10P50G hydrogels after mechanical pre-stretching treatments. (f) Comparison between our work and other reported tough hydrogels, including anisotropic hydrogels,3,43,49–51 PVA based hydrogels,52–62 glycerol–water (G–W) hydrogels,47,48,63–65 double network (DN) hydrogels23–31 and other hydrogels.66–74 (g) Tensile loading–unloading stress–strain curves of the PF_10P50G hydrogel at various strains. (h) Tensile stress–strain curves of the PF_10P50G hydrogel for 50 successive tensile cycles. (i) Excellent strength and toughness of the PF_10P50G hydrogel were confirmed by stretching, folding, twisting, knotting, impaling and weaving (some samples were stained by methylene blue). |
To further optimize the mechanical properties of the hydrogels, the effects of width on the mechanical properties, as a critical issue, were investigated. As the width decreased, the collected fibers became denser, resulting in better orientation of the prepared hydrogels, which exhibited higher tensile stress and strain (Fig. S3, ESI†). Mechanical pre-stretching is an effective way to improve the degree of orientation. We pre-stretched the PF_10P50G hydrogel, and found that the tensile strength of the hydrogel gradually increased with the increase of the stretching ratio. When the stretching ratio was 9, the maximum tensile strength of the hydrogel reached an impressive 45 MPa at a strain of 394% (Fig. 3e), which is attributed to the fact that mechanical pre-stretching not only improved the orientation of the anisotropic fiber-based hydrogel but also further enhanced the internal interaction between the fibers. In a word, the mechanical properties of hydrogels were affected by the composition and content of impregnating solutions and the orientation of its internal structure. Among them, the PF_10P50G hydrogel and pre-stretched PF_10P50G hydrogel showed outstanding stress, strain, modulus and toughness, far superior to many reported tough hydrogels (Fig. 3f and Table S2, ESI†).
We further studied the reversibility of the fiber-based hydrogels by conducting multiple loading–unloading tests. Mechanical hysteresis was observed for the PF_10P50G hydrogel at different strains (Fig. 3g), which indicated the presence of sacrificial bonds that broke during deformation. The dissipative energy increased with the strain. PF_10P50G showed dissipative energy as high as 0.21 MJ m−3 and 11.97 MJ m−3, respectively, when the strain increased from 50% to 400%. In addition, the energy dissipation rate was 50.3% and 86.9%, respectively. The tensile cycles of PF_10P50G was tested at a fixed strain (200%) with 50 cycles (Fig. 3h). A clear hysteresis was observed in the first cycle, indicating that the network structure of the hydrogel changed during this process. While in the second cycle, the loop area decreased significantly. After more than 20 cycles, the hysteresis curves overlapped and no obvious loop area decay was observed, indicating that the PF_10P50G hydrogel has good cycle stability. This also indicated that the most sacrificial bonds (ionic bonds and hydrogen bonds) were reversible. All the ionic bonds, hydrogen bonds, and the network entanglement of PVA chains and fibers are contributed to toughen the hydrogels.
Remarkably, the high strength and flexibility of the PF_10P50G hydrogel were demonstrated under stretching, folding, twisting, knotting, puncturing and weaving (Fig. 3i). We can easily lift a weight of 6 kg (more than 10000 times of the hydrogel) by the hydrogel with a width of 8 mm and a thickness of 0.8 mm. The as-prepared hydrogels can withstand various deformations such as folding, twisting, knotting and puncturing, indicating their superior flexibility, stiffness and toughness. In addition, the prepared anisotropic fiber-based hydrogels can be woven into complex patterns and structures without rupturing, reducing their limitations in different applications.
To further reveal the mechanism of their excellent mechanical property, Fourier transform infrared (FTIR) spectroscopy was conducted. In the FTIR spectra (Fig. S5, ESI†), the absorption peak at 1086 cm−1 representing C–O of PVA was related to the formation of a crystalline domain. The PF_10P50G_0.5Na and PF_10P50G hydrogels exhibited larger peak intensity than PF_10P and PF, suggesting that the solvent–exchange strategy formed more crystalline domains. The glycerol and water introduced more noncovalent interactions in the PVA network of fibers as well as in the PVA network between the fibers, which is also confirmed by the FTIR tests (Fig. S5, ESI†), and these noncovalent interactions act as sacrificial bonds to effectively dissipate the external energy during the deformation process, thus greatly improving the strength and toughness of the hydrogel (Fig. 4a).
Fig. 4 (a) Toughening mechanisms of the anisotropic fiber-based hydrogel. (b) The state of the PF_10P50G hydrogel during stretching (more details are shown in Movie 2, ESI†). |
The excellent mechanical properties of the PF_10P50G hydrogel including high strength and toughness may originate from crystallinity and stretching-induced chain alignment, which are schematically illustrated in Fig. 4(a). The PVA fibers have good mechanical properties and reinforcing effects (Fig. S1, ESI†) due to their oriented molecular chains, which promotes stress transfer between individual fibers and greatly improves the mechanical properties of the hydrogel along the fiber direction. As mentioned, wet-stretching can induce possible conformation of macromolecules and enhanced crystallinity in the crystalline region. In the crystalline regions, the dense crystalline domains recognized as tight crosslinkers physically strengthen the PVA fiber hydrogel. The higher the crystallinity, the larger the stress required to break the arranged macromolecular chains42 (Fig. 4a). And the higher the fiber content, the better the mechanical properties of hydrogels (Fig. S6, ESI†). Compared with the PVA solution, the PVA–glycerin solution as the impregnating solution reduces the swelling degree of the PVA fiber bundles (as shown in Fig. S8, ESI†), making the internal network of the fibers denser and the contact between the fibers tighter, resulting in stronger interface adhesion and molecular chain entanglement (Fig. 4a). In addition, macromolecular chains in both amorphous and crystalline regions tend to align during wet-stretching, decreasing the distance between the individual chains and thus facilitating the formation of dense nanofibrils, which can effectively enhance the strength and toughness of hydrogels. PVA impregnating solution can act as an interfacial adhesive providing better interfacial properties, indicating improving mechanical properties. By contrast, when PVA was not present in the impregnating solution, the fiber-based hydrogels became loose due to the lack of interaction between fibers, resulting in poor mechanical properties (Fig. S9, ESI†). For example, the PF_50G hydrogel exhibited a progressive failure mode during stretching, characterized by progressive fracture fibers. At the micro-scale, the addition of glycerol results in the formation of hydrogen interaction with the PVA chain. These hydrogen bonds effectively crosslink the PVA chains and promote their binding, resulting in higher strength, modulus, and toughness of PF. Meanwhile, hydrogen bonds (introduced by glycerol) can facilitate dynamic fracture and re-crosslinking, allowing the fractured bonds to reconnect. This also contributes to the improved mechanical properties especially the fracture resistance and toughness of PF. Moreover, glycerol is able to improve the effective crosslinking density of the hydrogels,75 and the hydrogen bond zones can be utilized to achieve crack propagation insensitivity.76 At the macro-scale, the PVA matrix, as a binder, can connect the PVA fiber together, facilitating its fracture stress. And the PVA fiber reinforced the PVA matrix structure, and can also promote its mechanical property to some extent.
Thus, glycerol was used to construct environmentally adaptable anisotropic hydrogels. Strong hydrogen bonds between water, glycerin and PVA ensure that free water molecules do not evaporate easily (water retention capacity) and inhibit free water molecules from freezing at low temperatures (anti-freezing performance). Both water retention performance and anti-freezing performance of hydrogels are important in response to environmental changes during daily use. To evaluate the water retention capacity, the hydrogels were placed in an environment with a constant temperature and humidity for 12 days (T = 25 °C, RH = 50%). In Fig. 5a, both PF_10P50G and PF_10P50G_0.5Na hydrogels show excellent water retention capacity due to the presence of glycerol. On the fourth day, their dehydration did not exceed 12% and 10%, respectively, far below 70% (dehydration of the PF_10P hydrogel). Even on day 12, PF_10P50G showed no obvious change in appearance, while PF_10P showed significant shrinkage and volume reduction. The TGA results (Fig. S11, ESI†) showed that the weight loss rates of PF_10P50G and PF_10P50G_0.5Na were significantly lower than that of PF_10P, which further confirms that glycerin improved the water retention performance of the hydrogels.
The excellent anti-swelling properties endow the hydrogels with a range of in vivo applications, such as drug carriers and bone repair materials. In Fig. 5b, the 10P50G hydrogel swelled rapidly in water due to the high water-absorption of PVA. After soaking in water for 1 h, the swelling rate reached 40%, and then slowed down until the maximum swelling rate reached 76% after 72 h. However, the swelling rate of PF_10P50G in water was always less than 15%, which contributes to its large number of tightly arranged fibers and the interaction between fibers. As shown in Fig. 5b, the volume of PF_10P50G remained basically unchanged, while the volume of 10P50G increased significantly, which demonstrate its excellent anti-swelling properties intuitively. The swelling behavior of hydrogels is related to their hydrophilic network and internal structure. To further evaluate the anti-swelling properties of PF_10P50G hydrogels, we tested their weight ratio and resistance ratio after placing the PF_10P50G hydrogels into water and PBS solution. The weight ratio increased in the first hour and then deceased until the 7 day (Fig. 5c). Nevertheless, the weight ratio is still higher than 0.75 on the 7th day, indicating its great anti-swelling properties. In contrast, the resistance deceased suddenly and then tended to be steady until the 2 day (Fig. 5d), suggesting its stability in water and PBS solution.
To evaluate the anti-freezing performance of hydrogels, differential scanning calorimetry (DSC) was conducted to evaluate their anti-freezing performance qualitatively and the results are shown in Fig. 5e. The PF_10P50G and PF_10P50G_0.5Na hydrogels exhibited no exothermic peaks in the temperature range from 25 °C to −85 °C, indicating that both had good freezing resistance, which is attributed to the glycerol. While for comparison, PF_10P showed an exothermic peak at −20.2 °C, indicating poor anti-freezing performance, which was caused by the freezing of free water molecules. To demonstrate the excellent freezing resistance more intuitively, the hydrogels were placed at −20 °C for 24 h. And it was found that PF_10P50G hardly changed and still showed good flexibility even after 24 h, while PF_10P was frozen, becoming brittle and difficult to stretch and deform (Fig. 5e). In addition, PF_10P50G hydrogels were dipped in liquid nitrogen and it was found that the hydrogels are still bendable (Fig. 5f1–f3), indicating excellent anti-freezing performance.
The biocompatibility of anisotropic fiber-based hydrogels was tested by the MTS assay to explore their application potentials as artificial soft tissues. As shown in Fig. 5g, the PF_10P, PF_10P50G and PF_10P50G_0.5Na hydrogels can promote the production and proliferation of L929 cells on day 1, day 2 and day 3, and the cell viability was higher than 94%. Compared with PF_10P and PF_10P50G_0.5Na, PF_10P50G had a significant promoting effect on cell proliferation. The calcein-AM/ETHD-I double staining method was used to demonstrate the effects of hydrogels on cell proliferation. The fluorescence microscopy images show that a large number of live cells with green fluorescence were observed and just a small number of dead cells with red fluorescence existed, indicating that L929 cells can successfully adhere and proliferate on the surface of the fiber-based hydrogels (Fig. 5g and h1–h3). The results indicate that the anisotropic fiber-based hydrogels had good biocompatibility and might be used in biological applications.
As strain sensors, the PF_10P50G_Na and 10P50G_Na hydrogels with the same NaCl content show nearly uniform RCR (the relative change of resistance) in the range of 200% tensile strain. However, PF_10P50G_Na hydrogels demonstrate a larger response range (up to 1000%) than the 10P50G_Na hydrogel which exhibits poor mechanical properties due to the absence of PVA fibers (Fig. S13, ESI†). Among the PF_10P50G hydrogels with different NaCl contents in the impregnating solution, the PF_10P50G_0.5Na hydrogel with 0.5 wt% NaCl exhibits the best sensing performance (Fig. 6b), with a sensitivity (GF) of 3.13 and a corresponding linearity (R2) of 0.999 over the strain range of 0–1000%, higher than that of the most reported hydrogel-strain sensor.60,63,77,78,86
To further demonstrate its strain-sensing performance, the response times were investigated. As shown in Fig. S14 (ESI†), the PF_10P50G_0.5Na hydrogel sensor was stretched and released at 30% strain in a short time. Obviously, the sensor had negligible hysteresis, and the response times during the loading and unloading were 22 ms and 16 ms, respectively. The response stability at different strains was also evaluated, and it was found that the PF_10P50G_0.5Na hydrogel sensor can accurately identify the strain of 10%-80% and shows excellent reproducibility and reliability under the cyclic strain (Fig. 6c). In addition, PF_10P50G_0.5Na hydrogels exhibited good dynamic stability in 3000 continuous loading–unloading cyclic stretching under 50% strain (Fig. 6d). In summary, the PF_10P50G_0.5Na hydrogels, as a strain sensor, had many advantages such as high sensitivity, good stability and a wide detection range of strain. Thus, we used the PF_10P50G_0.5Na hydrogel as a biosensor to monitor real-time signals of human body movements, including bending of fingers, wrists, elbows and knees (Fig. 6e–i). As the body parts bent at different angles, the hydrogel sensors deformed, and the motion signals were converted into corresponding electrical signals. The signals were repeatable and clear, indicating that the hydrogels have great potential as biological sensors. In addition, the PF_10P50G hydrogel showed higher transmittance than the PF_10P hydrogel (Fig. S2, ESI†), which facilitates their applications in electro-optical fields, such as control panels and flexible displays.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3mh02032k |
‡ Shu Wang and Ling Lei contributed equally. |
This journal is © The Royal Society of Chemistry 2024 |