Peijia
Li
ad,
Yilin
Wang
ad,
Ming
Qiu
a,
Yixiao
Wang
a,
Zhaoxiang
Lu
b,
Jianning
Yu
a,
Fan
Xia
c,
Yun
Feng
*b and
Ye
Tian
*ade
aLaboratory of Bio-Inspired Materials and Interface Sciences, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, China. E-mail: tianyely@iccas.ac.cn
bDepartment of Ophthalmology, Peking University Third Hospital, Beijing 100191, China. E-mail: fengyun@bjmu.edu.cn
cState Key Laboratory of Biogeology and Environmental Geology, Faculty of Materials Science and Chemistry, China University of Geosciences, Wuhan 430078, China
dSchool of Future Technology, University of Chinese Academy of Sciences, Beijing 100049, China
eSuzhou Institute for Advanced Research, University of Science and Technology of China, Jiangsu 215123, China
First published on 3rd September 2024
A successful flexible wearable not only has to fulfill its function, but also has to ensure long-term wettability and comfort during wearing. In biological systems, tears spread rapidly across the cornea to ensure clear imaging while slowly evaporating to maintain moisture in the eyes. This dynamic behavior of ‘rapid spread, slow evaporation’ ensures durative humidity and comfort, which can provide design guidelines for continuous wearable devices. However, realizing this dynamic process in vitro remains a challenge. Herein, inspired by a healthy ocular surface, we biomimetically construct a hybrid surface featuring mucin-like hydrophilic layer@hydrogel nanowire arrays (HL@HNWs). A droplet (2 μL) rapidly spreads into a thin film, stabilizing for ∼10 minutes, whereas the contrast sample rapidly ruptures and dewets within 1 minute. We demonstrate that enhancing the proportion of hydrated water (HW), which includes intermediate water (IW) and bound water (BW), and introducing the capillary resistance of the nanowire arrays could synergistically stabilize the water film and improve the wettability. Hydrogel-based nanowire array contact lenses can ensure wettability during continuous wear, and a stable water film can substantially improve comfort and provide superior visual quality.
New conceptsHydrogel-based flexible wearable devices have been widely used in personalized healthcare. However, practical applications of hydrogels may involve variable hydration environments, and the inevitable evaporation of water leads to discomfort during continuous wear. The dynamic behaviour of ‘rapid spread, slow evaporation’ of a healthy tear film ensures durative humidity and comfort, which can provide design guidelines for continuously wearable hydrogel-based devices. Here, a novel wearable device with enhanced long-term hydration stability is demonstrated by in vitro assembly of an ocular-like surface in combination with nanowire arrays and strong hydration layers. This strategy of combining nanowire arrays and a molecular level hydration layer leads to water film stability improvement and continuous wear comfort. Therefore, the obtained hydrogel eye contact device can significantly optimize long-term wettability and visual quality. This material design concept will have a wide range of applications, which can usher in an alternative paradigm to enhance wearable comfort for other hydrogel-based wearable devices. |
In biological systems, tears can quickly spread on the healthy cornea surface, forming an ultrathin liquid film. This film undergoes slow evaporation to maintain stability during the next blink. The dynamic behaviour of ‘rapid spread and slow evaporation’ of tears on the corneal surface is vital for maintaining eye surface comfort, ensuring clear vision and keeping eyes lubricated.10,11 This dynamic behaviour of ‘rapid spread, slow evaporation’ ensures durable humidity and comfort, which can provide design guidelines for continuous hydrogel-based wearable devices.
The stability of healthy biological tear films relies primarily on the intricate tear microenvironment.12 Specifically, membrane-associated mucins with polysaccharide carboxyl residues attached to microvilli arrays play a significant role.13,14 They not only provide a hydrophilic base for the even spread of tear film but also synergically strengthen the anchoring effect of tears on the ocular surface. This prevents premature tear-film dewetting and breakup, ensuring continuous coverage and wettability of the eye surface.15 Some studies have been effective in maintaining the wetness and comfort of lenses. For example, Zhu et al. reported a microfluidic hydrogel blinking system with integrated microchannels to prevent dry eyes and discomfort by blinking to assist tear flow.16 Kusama et al. reported that electroosmotic flow can be induced in a soft contact lens to maintain the moisture of the lens.17 More recently, self-lubricating lenses have been prepared by injecting lubricants into the lens surface to maintain lasting wettability.18 These methods effectively maintain the wetness and comfort of the lens, but require complex processing and periodic updates to maintain lens moisture, which makes it difficult to commercialize.
Herein, inspired by the healthy cornea surface, we construct a hybrid surface comprising a mucin-like hydrophilic layer atop silicon-based hydrogel nanowire arrays. On this surface, a 2 μL droplet quickly spreads into a thin liquid film and maintains its stability for ∼10 minutes at the air–liquid interface. In contrast, on surfaces lacking this hybrid composition, droplets would rapidly rupture and dewet within 1 minute. Macroscopic observations of water film stabilization phenomena, along with microscopic characterizations of the interfacial water structure, demonstrate that the stability is attributed to the synergistic effect between the capillary resistance of the nanowire arrays and the higher ratio of hydrated water (HW), which includes intermediate water (IW) and bound water (BW). Specifically, the nanowire arrays serve as crucial initiators for liquid film stabilization. Further, the presence of more HWs and lower mobility of water molecules contribute to a more stable water film. These gel-based continuous wearable contact lens can substantially improve comfort and provide superior visual quality and long-term moisturizing. In addition, this design concept can be expected to be applied to various wearable devices to obtain multi-functional integrated wearable devices with comfort, high hydrophilicity and high humidity.3,19
Uniformly dispersed nanowire arrays are clearly observed from both the surface and cross-sectional SEM images of the HNWs and TE@HNWs with a length of 3 μm (Fig. 1d). In contrast, varying degrees of aggregation or collapse occur on shorter and longer nanowire array surfaces (Fig. S3, ESI†). A dispersed and vertical nanowire array structure is essential for the capillary effect generation. Hence in order to get an in-depth insight into the functionality of the nanowire arrays, the tests described in the following are performed on 3 μm nanowire arrays except where noted otherwise. Additionally, attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) characterization of HNWs detects a wide band at 3000 cm−1 and a sharp peak at 1650 cm−1, corresponding to the existence of carboxyl groups (Fig. S4, ESI†).23 Furthermore, a water droplet superspreads to CAs of ≈0° on the TE@HNWs surface. And even if the surface is exposed to air environment for a day, the property of superspreading can be recovered after immersing in water for several hours (Fig. 1e, bottom panel). This indicates that the hybrid structure is robust. Additionally, the TE@HNWs hardly deform or lose transparency during exposure. In summary, we obtain a stable bionic corneal surface, and for which the effect of the nanowire arrays and hydrophilic layer on the stability of the water film could be studied in depth.
We then use in situ microscopy to investigate the stability of a thin water film fronts (≤10 μm) on different hydrogel surfaces. What is clearly observed is that the edge of the water film on 0.5% TE@HNWs (Fig. 2c, left panel) remains intact and without any rupture or unstable vibration for 5 minutes or even longer (Fig. S8a, ESI†), and the initial liquid film boundary remains pinned without receding. Nevertheless, at the same grafting concentration (0.5% TE@HNWs), the water film is premature and exhibits unstable fluctuations on nanowire arrays of other lengths within 1 min (Fig. S8b and c, ESI†). Subsequently, decreasing the grafting concentration to 0.1%, the stability of the water film weakened. The water film is intact within 1 min, but is severely loosened at 5 min (Fig. 2c, right panel). However, the water film on 0.5% TE@flat rapidly ruptures within 1 minute and generates unstable diffraction stripes, which disappear from view completely within 5 minutes (Fig. 2d, left panel). On decreasing the grafting concentration of TE to 0.1% (Fig. 2d, right panel), the stability of the water film becomes significantly worse. In order to quantify the change of water film macroscopically, the mass change of water droplets on the surface is monitored in real time with an analytical balance (Fig. S10, ESI†). Obviously, the speed of water loss on the 0.5% TE@flat surface is 1.5 times that on the 0.5% TE@HNWs surface. These comparative results demonstrate that the water film stability is engendered by the capillary resistance of the nanowire arrays and which is reinforced by the hydrophilic TE layer. In summary, both the droplet spreading process and water film stability process are inseparable from the synergistic mechanism of capillary effect of the nanowire arrays and hydration of the hydrophilic layer. Meanwhile, it is confirmed that the structure of nano-villi on the cornea and mucin components in tears are very important for tear superspreading and stability maintenance, which can provide a theoretical basis for the etiology of clinical dry eye disease.
We analyze ATR-FTIR spectra in the region of O–H stretching to show the difference in hydrogen bonding of water molecules, revealing the water state in different hydrogel surfaces (see details in Fig. 3b). The peaks at ∼3100 and 3250 cm−1 correspond to non-hydrated water (NHW), which is FW with four hydrogen bonds (Fig. 3b, orange and purple curves), while the peaks at ∼3414 and 3514 cm−1 are associated with hydrated water (HW) in which the weakly or non-hydrogen bonded water molecules have been partially or entirely broken by polymer chains, i.e., BW and IW (Fig. 3b, green and pink curves).28–30 Hence, the stronger HW peaks compared with NHW peaks indicate a higher proportion of HW on the hydrogel surface, predicting the water film is more stable.31,32 In brief, as shown in Fig. 3c, the 0.5% TE@HNWs surface has a higher intensity ratio of HW (IHW:INHW = 1.77), which is 15.6% higher than that of the 0.5% TE@flat HNWs surface. The ATR-FTIR results indicate the higher proportion of HW leads to a greater hydrogen-bonding interaction to form a strongly bound and expanded interfacial water network on the TE@HNWs surface.
Given that the water in each state shows distinct characteristic phase change behaviors, such as freezing and melting, the hydration state could be further monitored by differential scanning calorimetry (DSC) measurements. It has been demonstrated that BW, which strongly interacts with hydrophilic polymer chains, is non-freezable water. Therefore, there are no endothermic peaks for BW during the measurement. Nevertheless, the IW and FW are freezable, and the main endothermic peak in these curves is categorized as the melting peak of IW and FW.33,34 There are two peaks located at ∼ −5° and ∼5 °C corresponding to the melting of IW and FW, respectively (Fig. 3d and Fig. S9a, ESI†). In addition, the measured melting peak of 0.5% TE@HNWs is shifted to a lower temperature compared with that of 0.5% TE@flat, which can be interpreted in terms of the supercooling effect based on thermodynamics.25 These results indicate that more water molecules are hydrated with hydrophilic groups on 0.5% TE@HNWs and the ratio of non-freezable water becomes larger. Furthermore, in order to quantify the ratio of the state of water, we assume that the enthalpy value ΔH0 of water in the hydrogel is the same as that of pure water, i.e., 334 J g−1. Then the enthalpy change △Hfusion of the endothermic peak can be used to calculate the percentage of frozen water (Wfro) and non-frozen water (Wnf):
Wfro = ΔHfusion/ΔH0 × 100% |
Wnf = QWC − Wfro |
To gain further molecular-level insights into the correlation between HW and water film stability, the mobility of the water is assessed by proton spin–spin relaxation time (T2) measurements on different hydrogel surfaces, as shown in Fig. 3f and Fig. S11b (ESI†). These curves are based on two-component systems, i.e., the bound water protons (labeled “a”) having a short relaxation time T2 and the bulk-like protons (labeled “b”) having a long T2.36,37 The hydrophilic group protons and the tightly bound water protons are not included because these are undetectable by the T2 relaxation measurement due to their extremely short relaxation time.38 All values of T2,a fluctuate around ∼3 ms, showing almost no dependence on the surfaces, whereas the value of T2,b increases substantially from 40 to 50 ms as the surface changes from 0.5% TE@HNWs to 0.5% TE@flat. The larger the value of T2,b, the greater is the mobility of hydrated water, which indicates that the mobility of interfacial water molecules is enhanced by the absence of nanowire array structure.
The above results systematically assess the hydrated water state of different hydrogel surfaces. Benefiting from the higher ratio of IHW/INHW and the lower mobility of water molecules, TE@HNWs exhibit long-term stability of the water film. We speculate that this is mainly due to the introduction of the nanowire arrays to greatly increase the hydrated area of interfacial water compared to flat surfaces. It can be concluded that both nanowire array structure and the hydrophilic layer can strengthen the stability of the water film synergistically.
It is generally accepted that rapidly spreading surfaces are usually accompanied by unstable rupture of a water film, that is, ‘rapid spread, fast evaporation’. These theories hold that a rapidly spreading surface has a larger evaporation area, and the water film at the gas–liquid interface is affected by thermodynamics-dominated evaporation leading to dewetting and rupture. Here, we break with the conventional concept and, inspired by cornea surface, introduce hydrophilic layers and nanostructure in vitro, where nanocapillary resistance and a higher proportion of bound water synergically contribute to create a stable water film gel surface with ‘rapid spread, slow evaporation’ characteristics.
Here, we first characterize and test TE@HNWs lenses in detail as a basic assessment of contact lenses. The results indicate that at the optimal ratio, the lenses have high oxygen permeability, which is a critical requirement for high-performance continuously wearable contact lenses. Besides, water content, transparency, and modulus are comparable to those of commercial contact lenses (Fig. 4b and Fig. S10, ESI†). Most importantly, in contrast to the blurry and distorted vision of flat lenses, TE@HNWs lenses can maintain stable and clear vision due to the presence of a non-ruptured water film. (Fig. 4c and d). In addition, the adhesion force result (Fig. 4e) shows that the TE@HNWs lens surface has extremely low adhesion to oil, but for the flat lens surface it is at least 50 μN and with residue remaining on its surface (Fig. S11, ESI†). We speculate that the superoleophobic lens surface can effectively resist the adhesion of lipid substances from tears, ensuring the lenses remain clean and visually clear.16,42,43 Additionally, the TE@HNWs lenses show remarkable performance in antiprotein adhesion performance (Fig. 4f), effectively reducing the risk of eye infection and increasing the wearing safety. Furthermore, we monitored the surface humidity for ten minutes and the results show that a flat lens surface is always in a low-humidity range, while the TE@HNWs lenses remain within a high-humidity range, which enable comfortable long-term wear (Fig. 4g). And, the TE@HNWs surface remains robust under long-term blinking friction (Fig. S12, ESI†). Most importantly, TE@HNWs is biocompatible as a contact lens. In detail, the samples are directly cultured on human corneal epithelial cell strain in vitro for 24 h, and the absorbance OD value of the cell culture fluid is measured to characterize the cell activity. Higher OD values represent higher cell activity and lower cytotoxicity. In Fig S15 (ESI†), the TE@HNWs lens leads to a high OD value of cell culture fluid, indicating that the lens has superior biocompatibility and no cytotoxicity. These results indicate that the TE@HNWs lenses derived from biomimetic concepts have significant potential as ophthalmic materials in the future.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4mh00755g |
This journal is © The Royal Society of Chemistry 2024 |