Zhangyuan
Guo‡
ab,
Min
Ge‡
c,
You-Qi
Zhou‡
ad,
Jiachang
Bi
*be,
Qinghua
Zhang
f,
Jiahui
Zhang
b,
Jin-Tao
Ye
d,
Rongjing
Zhai
b,
Fangfang
Ge
b,
Yuan
Huang
g,
Ruyi
Zhang
b,
Xiong
Yao
b,
Liang-Feng
Huang
*d and
Yanwei
Cao
*be
aSchool of Materials Science and Chemical Engineering, Ningbo University, Ningbo, Zhejiang 315211, China
bNingbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China. E-mail: bijiachang@nimte.ac.cn; ywcao@nimte.ac.cn
cThe Instruments Center for Physical Science, University of Science and Technology of China, Hefei 230026, China
dResearch Center for Advanced Interdisciplinary Sciences, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China. E-mail: huangliangfeng@nimte.ac.cn
eCenter of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
fBeijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
gAdvanced Research Institute of Multidisciplinary Science, Beijing Institute of Technology, Beijing 100081, China
First published on 3rd October 2024
Superconductors, an essential class of functional materials, hold a vital position in both fundamental science and practical applications. However, most superconductors, including MgB2, Bi2Sr2CaCu2O8+δ, and FeSe, are highly sensitive to environmental attacks (such as from water and moist air), hindering their wide applications. More importantly, the surface physical and chemical processes of most superconductors in various environments remain poorly understood. Here, we comprehensively investigate the high resistance of superconducting titanium nitride (TiN) epitaxial films against acid and alkali attacks. Unexpectedly, despite immersion in acid and alkaline solutions for over 7 days, the crystal structure and superconducting properties of TiN films remain stable, as demonstrated by high-resolution X-ray diffraction, electrical transport, atomic force microscopy, and scanning electron microscopy. Furthermore, combining scanning transmission electron microscopy analysis with density functional theory calculations revealed the corrosion mechanisms: acid corrosions lead to the creation of numerous defects due to the substitution of Cl ions for N anions, whereas alkaline environments significantly reduce the film thickness through the stabilization of OH* adsorbates. Our results uncover the unexpected stability and durability of superconducting materials against environmental attacks, highlighting their potential for enhanced reliability and longevity in diverse applications.
New conceptsSuperconductors with zero resistance play a central role in both fundamental science and practical applications. However, most superconductors are highly sensitive to environmental attacks, hindering their wide applications. Moreover, the surface physical and chemical processes of most superconductors in various environments remain poorly understood. To address the above challenges, we synthesized a series of single-crystalline titanium nitride (TiN) films and immersed them in strong acid and alkali solutions to investigate their surface physical and chemical processes. Unexpectedly, single-crystalline TiN(111) films show superior corrosion resistance compared to both polycrystalline TiN films and single-crystalline TiN(001) films. For instance, despite immersion in acid and alkaline solutions for over 7 days, the crystal structure and superconducting properties of TiN films remain stable. Notably, the crystal and electronic structures of infinite-layer nickelate, cuprate high-temperature, and two-dimensional superconductors degraded rapidly in acidic and alkaline environments. Furthermore, we revealed that acid corrosion can lead to the creation of defects due to the substitution of Cl ions for N anions, whereas an alkaline environment could significantly reduce the film thickness through the stabilization of OH* adsorbates. Our results highlight the unexpected stability and durability of superconducting TiN films, offering potential benefits for their wide applications. |
Among various superconducting materials, transition metal nitrides are well-known for their physical and chemical stability. Titanium nitride (TiN), a representative, has been extensively used as a hard and anti-corrosion coating in harsh environments due to its remarkable chemical, mechanical, and thermal stability, as well as its wear-resistant properties.27–37 Moreover, its excellent electrical conductivity and CMOS compatibility have led to its widespread use in semiconductor devices.38–42 Very recently, TiN was utilized as transparent electrodes with resistance to acid and alkali, overcoming the corrosion challenges of traditional transparent electrode materials (e.g., indium tin oxide).41 Interestingly, TiN has emerged as a promising material for superconducting quantum computers due to its ultrahigh quality factors, long qubit coherence time, and high kinetic inductance.1,43–50 Its heteroepitaxy with topological insulators (such as Bi2Se3) further increases the potential of superconducting TiN for topological quantum computing.51 However, currently, the resistance of superconducting single-crystalline TiN thin films against environmental attacks remains poorly understood.
In this work, a series of single-crystalline TiN(111) films, synthesized on α-Al2O3(0001) substrates by a homemade magnetron sputtering epitaxy,52,53 were immersed in strong acid and alkaline solutions to investigate the surface physical and chemical processes. The high resistance of superconducting TiN thin films against environmental attacks was characterized through high-resolution X-ray diffraction (XRD) and electrical transport measurements. Atomic force microscopy (AFM), scanning electron microscopy (SEM), and scanning transmission electron microscopy (STEM) revealed remarkably different corrosion processes in acidic and alkaline solutions. Furthermore, the corrosion mechanisms were uncovered by combining STEM and density functional theory (DFT) calculations. Our results uncover the micromechanism of superconducting TiN thin films against environmental attacks.
To investigate the resistance of superconducting TiN films in acid and alkaline environments, a series of high-quality TiN(111) films were immersed in 1 mol L−1 HCl (pH ∼ 1) and 1 mol L−1 KOH (pH ∼ 14), respectively. Fig. 2(a) shows the evolution of the 2θ − ω scans around the (111) diffraction of TiN films immersed in HCl for different durations (0, 2, 3, 4, 6, and 7 days). As can be seen, the positions of the (111) diffraction peaks of the TiN films have no significant changes, even after immersion for 7 days (2θ is 36.638°, compared to 36.618° for pristine TiN films), indicating the high stability of the crystal structures of TiN films in a HCl environment. Despite the single crystalline feature, the thickness fringes become weaker with extended immersion time, indicating the increased surface roughness of the films. Besides the crystal structures, we also explore the evolution of the electronic structures. Fig. 2(b) shows temperature-dependent sheet resistances of TiN films immersed in HCl. As can be seen, the sheet resistance of TiN films is almost unchanged, between 2.36 and 2.76 Ω, when immersed in HCl for up to 4 days. However, the sheet resistance gradually increases to 3.85 Ω after 6 days and to 4.77 Ω after 7 days of immersion. The slightly increased sheet resistance may be due to the increasing defects caused by HCl corrosion. It is noteworthy that the Tc of TiN films immersed in HCl remains almost unchanged or slightly decreases compared to pristine TiN films, as shown in Fig. 2(c) and 4. The Tc of TiN films immersed in HCl for 7 days (5.32 K) shows only a slight decrease compared to pristine TiN films (5.48 K). The reduction in Tc can be negligible, and the critical current density of TiN films immersed in HCl for 6 days is close to that of pristine TiN films (see Fig. S3, ESI†), indicating the high resistance of superconducting TiN films against acid corrosion.
In addition to acidic environments, next we study the resistance of superconducting TiN films under alkaline conditions. Fig. 3 shows the evolution of the crystal structure and superconductivity of films immersed in KOH. Similar to the results for TiN films immersed in HCl, the positions of the (111) diffraction peaks of the TiN films are also almost unchanged, while the thickness fringes disappear with extended immersion time, as shown in Fig. 3(a). These observations indicate that the single crystalline feature of the TiN films survives during KOH corrosion, whereas the flat surface was heavily destroyed. For the electronic structures, the sheet resistance of TiN films immersed in KOH remains nearly constant at approximately 2.6 Ω within 6 days. The slightly decreased sheet resistances of TiN films immersed in KOH for 3 and 6 days can result from the individual differences among pristine TiN films with the same growth conditions (see Fig. S4, ESI†). However, the sheet resistance begins to increase with further immersion, reaching 4.8 Ω after 8 and 9 days, and up to 6.7 Ω after 10 days. Regarding the special interest in superconductivity, the superconductivity of TiN films is robust even immersed in KOH for up to 9 days (Tc is 5.36 K), as shown in Fig. 3(c) and 4. After 10 days of immersion, the Tc slightly decreases to 4.94 K, and the critical current density of TiN films immersed in KOH for 9 days also shows a slight decrease compared to pristine TiN films (see Fig. S3, ESI†). Thus, the superconducting properties of TiN are robust in both acidic and alkaline environments.
Fig. 4 The Tc summary of TiN films, La0.8Sr0.2NiO2 films,19 and NbSe2 films25 in acidic and alkaline environments. |
In contrast to TiN, the crystal and electronic structures of infinite-layer nickelate and cuprate high-temperature superconductors are sensitive to acidic and alkaline environments.12,17,19 As shown in Fig. 4, the La0.8Sr0.2NiO2 films lose their superconductivity rapidly when immersed in acidic solutions, and the same phenomenon presents after 3 hours in an alkaline environment. Additionally, Bi2Sr2CaCu2O8+δ flakes can be quickly etched in acidic and alkaline solutions,17 and both HCl and NaOH environments can damage YBa2Cu3O7−δ.12 Meanwhile, despite extensive efforts to grow stable two-dimensional transition metal selenides, the Tc of stable NbSe2 still decreases within 30 minutes (see Fig. 4).25 Furthermore, the two-dimensional superconducting AuSn4 crystals can corrode in diluted hydrochloric acid.58 Remarkably, the TiN films retain their excellent superconducting properties even after immersion in acidic or alkaline environments for over 7 days.
To understand the surface corrosion processes of superconducting TiN films in acidic and alkaline environments, the evolution of the surface morphology and roughness of TiN films immersed in HCl and KOH for various durations were investigated. Surprisingly, immersion in HCl solution had a negligible effect on the macroscopic morphology of the TiN films, as is evident in the photographs in Fig. 5. These films retained their bright golden color even after 7 days of exposure. The microscopic morphology of TiN films changed with the extension of immersion time in HCl, as shown in Fig. 5(a–e). As can be seen, the root mean square (RMS) roughness of TiN films immersed in HCl increased, yet the surface is nano flat, with all values below 3 nm (see Fig. 5(a–e) and (k)). In contrast, the TiN films showed significant corrosion in KOH solution, which becomes worse with extended immersion time (see the photographs in Fig. 5). However, all the TiN films remained remarkably stable on the Al2O3 substrates. Additionally, the corrosion was more pronounced at the center of the samples than at the edges. As the immersion time in KOH was extended, the surface morphology of TiN films became notably rougher (see Fig. 5(f–j) and (k)), with the RSM roughness reaching up to 26 nm after 10 days of immersion (see Fig. 5(j)). This increase in roughness is consistent with the disappearance of thickness fringes in Fig. 2(a) and 3(a). Therefore, although superconducting TiN films resist both acid and alkali corrosion, the corrosion processes are totally different. Alkaline solutions cause more heavy corrosion of the surface morphology of TiN films, as shown in Fig. 5(k). Meanwhile, the surface morphology of TiN films on Al2O3 substrates was characterized using SEM. As seen in Fig. S5 (ESI†), the pristine TiN films show a smooth, homogeneous surface morphology with triangular features, consistent with the features of the AFM images of the films (see Fig. 1(e)). However, after being immersed in HCl and KOH solutions, a worm-like homogeneous morphology emerged (see Fig. S5, ESI†). Over time, the surface textures became more pronounced, indicating increased surface roughness.
To uncover the corrosion processes of superconducting TiN films from the surface to the interior in acidic and alkaline environments, the atomic scale crystal structures of TiN films were characterized using high-resolution STEM. Fig. 6(a) shows the HAADF-STEM images and energy-dispersive X-ray (EDX) mappings of TiN films on Al2O3 substrates immersed in HCl for 7 days. The images reveal minimal chlorine (Cl) infiltration, with the interface of the TiN films and the Al2O3 substrates remaining atomically sharp and free of atomic interdiffusion across the interface. Interestingly, the oxygen content within the film is very low, indicating that acid corrosion did not lead to significant oxidation. Additionally, the film thickness, which is uniformly within 80 nm, remains unaffected by acid corrosion. A distinct brighter region, approximately 30 nm thick, appears in the TiN films, as shown in Fig. 6(a), possibly due to HCl corrosion. This phenomenon is also observed in TiN films immersed in HCl for 6 days (Fig. S6, ESI†), with the thickness of the brighter region comparable to that of the films after 7 days of immersion (Fig. S6, ESI†). The interface between the brighter and darker regions of TiN films is relatively sharp. An enlarged view of the brighter region, shown in Fig. 6(b), reveals numerous defects, yet the films maintain atomic resolution. In contrast, the TiN films near the Al2O3 substrate retain atomic resolution and well-defined characteristics, as seen in Fig. 6(c), demonstrating the high quality of the TiN films. The HAADF-STEM images and EDX mappings of TiN films immersed in HCl for 6 days (Fig. S7, ESI†) show results consistent with those of films immersed for 7 days. Therefore, acidic corrosion of TiN films results in significant surface defects without noticeable oxidation, while maintaining high quality within the interior of the films.
For TiN films in KOH solution, there is almost no potassium (K) element detected even after immersion in KOH for 10 days, as shown in the HAADF-STEM images and EDX mappings in Fig. 7(a). Meanwhile, the oxygen concentration in the film area is also very low, indicating no significant oxidation, similar to the films immersed in HCl solution. Interestingly, a notable difference in the corrosion process of TiN films in KOH compared to HCl was the significant decrease in the thickness of the TiN film in KOH. The brighter mountain-shaped area in Fig. 7(a) is the TiN film, which has a thickness ranging from 20 to 45 nm, consistent with the large roughness shown in Fig. 5(j). Despite the decrease in thickness, the region of the TiN films remains at atomic resolution and well-defined, although with some defects (see Fig. 7(b) and (c)). Meanwhile, the interface between the TiN film and the Al2O3 substrate also remains atomically sharp (see Fig. 7(c)). Thus, alkali corrosion can significantly reduce the thickness of the TiN film, leading to pronounced morphological fluctuations, while the TiN film area maintained high crystal quality.
The above experimental characterization has shown that the microscopic corrosion behaviors of TiN(111) films are remarkably different in acid and alkaline solutions: (1) in the 1 mol L−1 HCl solution, the structural integrity of the upper part of TiN(111) film (about 30 nm in Fig. 6(a) and Fig. S7, ESI†) is degraded by the gradual inward diffusion of defects created on the surface; (2) in the 1 mol L−1 KOH solution, the upper part of TiN(111) film is gradually eroded away by the oxidative alkaline medium (see Fig. 7(a)), with the left part sustaining the intact lattice structure and superconductivity. To reveal these corrosion mechanisms from an atomistic perspective, we used density-functional theory (DFT) to calculate the electrochemical reactivity of TiN(111) surface in these solutions, for which the detailed DFT parameters and theoretical formula are provided in the ESI.†
In 1 mol L−1 HCl solution, according to the widely established corrosion theory,59,60 the promoting effect of corrosive Cl− ion on the creation of structural defects is always the key mechanism. This is consistent with both the ingression of Cl− into TiN(111) films and the degraded structural integrity after acid corrosion, as observed in our experiment (see Fig. 6 and Fig. S7, ESI†). The atomic-structure models considered for the adsorption and substitution behaviors of Cl− are shown in Fig. 8(a), and in the latter, the replaced N anion is considered to escape through release as the N2 gas or dissolution into the solution as the NO3 − ion. Our DFT results show that the adsorption of Cl− requires an energy barrier of 1.0 eV; however, when Cl− succeeds in substituting a surface N anion, both reaction paths are exothermic (see Fig. 8(b)). Thus, the somewhat repulsed adsorption of Cl− ions explains the outstanding corrosion resistance of TiN(111) films as observed in our experiment, while the exothermic defect creation by Cl− ion is responsible for the gradual degraded structural integrity. In 1 mol L−1 KOH (pH ∼ 14), the adsorption of oxidative substances (i.e., O* and OH* adsorbates) will play the key role in the electrochemical stability of the TiN(111) surface. According to the calculated pH-dependent adsorption free energies for O* and OH* (see Fig. 8(c) and (d)), it can be seen that OH* is more preferred to O*, and these oxidative adsorbates are more stabilized at higher pH values. According to the experimentally observed presence of O impurity in TiN(111) films (see Fig. 7(a)), the effect of O doping on surface adsorption is calculated and found to considerably stabilize the adsorption of OH*, making it exothermic under alkaline conditions (see Fig. 8(d)). It is well known in the corrosion field that it is the exothermic adsorption of OH* that leads to the formation of soluble hydroxides, e.g., Ti(OH)4, Al(OH)3, Cr(OH)3, and Ni(OH)2,60–62 on various alloys. Thus, the stabilized OH* here can explain the alkaline erosion of TiN(111) surface observed here (see Fig. 7).
The crystal structures of TiN films were characterized by using a high-resolution XRD diffractometer (Bruker D8 Discover) with a Cu Kα source (λ = 1.5405 Å). The surface morphology of TiN films was characterized by atomic force microscopy (Bruker Dimension Icon) and scanning electron microscopy (Thermo scientific Verios G4 UC) at room temperature. The atomic-scale HAADF-STEM images and EDX spectroscopy measurements were collected using an ARM200CF (JEOL, Tokyo, Japan) transmission electron microscope and a Themis Z Double spherical aberration corrected transmission electron microscope. The electrical transport was determined by using a quantum design physical property measurement system (PPMS) in van der Pauw geometry. The width of the TiN films is around 0.5 mm for I–V measurements.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4mh00959b |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2024 |