Shuai Zhouab,
Huifen Tanb,
Keke Chenb,
Xin Chengb,
Xiaojuan Huangab and
Congjie Gao*ac
aSecond Institute of Oceanography of the State Oceanic Administration, Hangzhou 310012, China. E-mail: gaocj@zjut.edu.cn
bBluestar (Hangzhou) Membrane Industries Co., Ltd, No. 602 Shunfeng Road, Linping District, Hangzhou, China 311100
cZhejiang University of Technology, Hangzhou 310014, China
First published on 5th February 2024
Composite nanofiltration (NF) membranes prepared using interfacial polymerization (IP) have gained significant attention in the field of wastewater treatment. In this study, sodium camphor sulfonate (CSA-Na) and tetraethylammonium chloride (TEAC) were employed as aqueous phase additives to regulate the diffusion of piperazine (PIP) molecules through electrostatic interactions. The dissociated CSA-Na and TEAC in the aqueous solution formed an organic structure at a certain concentration, restricting the interfacial transport behavior of PIP monomers. The results show that when the content of CSA-Na is 2% w/v, TEAC is 3.9% w/v, that is, the material dosage ratio is 1:3, and the NF membrane shows the best performance, with a water flux of 55.61 L m−2 h−1 (test pressure is 0.5 MPa), and MgSO4 rejection rate of more than 98%.
Thin film composite (TFC) membranes, prepared using interfacial polymerization (IP),8,9 have emerged as a superior alternative to asymmetric acetate cellulose membranes that were previously widely used in commercial production.10 A typical TFC membrane consists of two main components. The first component is the support membrane, typically an ultrafiltration membrane, which serves as the medium for the IP reaction. The second component is the separation function layer, situated on top of the support membrane. This layer is formed through the polyreaction of highly reactive monomers at the interface between the aqueous and organic phases.11–14 It is important to note that modification of both the support membrane and the separation layer can significantly impact the structure and performance of the TFC membrane. As a result, each layer of the TFC membrane fabricated via the IP process can be optimized semi-independently to achieve optimal separation performance.15
The adjustment process of IP in TFC membranes can be divided into two main parts: modification of the base membrane and optimization of both the aqueous and organic phases. Various approaches can be employed to manipulate the IP process parameters, post-treatment methods, introduce additives, and explore new monomers.16–20 Among these approaches, the addition of suitable additives to the aqueous and organic phases has been proven to be a simple and effective method for optimizing TFC membrane performance. It achieves this by modulating the diffusion and reaction of monomers during the IP process.21
The incorporation of nanoparticles into the polyamide layer, for example, can introduce additional water molecule channels, leading to improved permeation flux.22 Furthermore, this approach can help overcome the “trade-off” effect between solvent permeability and solute selectivity.23–25 Wei et al.26 prepared polyamide thin film nanocomposite nanofiltration membranes by incorporation of aminated titanium dioxide (APTES-TiO2), resulting in excellent monovalent/divalent salts separation performance. Additionally, the use of aqueous polymer additives can also influence the IP process. Tan et al.27 added polyvinyl alcohol (PVA) to the aqueous phase, which inhibited the diffusion rate of monomer molecules through hydrogen bonding and increased the viscosity of the solution. Consequently, NF membranes with higher throughput and separation performance were obtained. Similarly, the selection of specific small molecule additives in the aqueous phase can also lead to improved membrane performance. Sun et al.28 added sodium bicarbonate to the aqueous solution, which reacted with hydrochloric acid produced during IP. This reaction resulted in gas formation (CO2), loosening the membrane structure and significantly improving the flux. Zhu et al. 29 incorporated glycerol into the aqueous solution, increasing its viscosity and inhibiting the diffusion of piperazine. This adjustment led to the formation of NF membranes with a linearly adjustable thickness ranging from 32.3 nm to 5.6 nm.
Overall, the exploitation and utilization of additives in the aqueous phase have emerged as a simple and effective approach for optimizing the performance of separation membranes.
Currently, significant research efforts are dedicated to incorporating additives into the aqueous and oil phases to enhance the overall performance of TFC films. However, the theoretical understanding of these effects is still lacking in maturity.21 Traditional aqueous additives have been shown to improve the performance of TFC membranes by modulating monomer diffusion and modifying IP. However, there have been limited studies on the interaction between different types of additives.
In this particular study, the researchers focused on introducing organic ions in the aqueous phase to investigate the impact of electrostatic interactions between organic anionic and organic cationic ions on the IP reaction. By studying the effects of these interactions, the researchers aimed to gain a better understanding of how additive interactions influence the overall performance of TFC membranes.
Due to the limited solubility of acyl chloride monomers in the aqueous solution, the polymerization in IP predominantly occurs through the diffusion of amine monomers from the aqueous phase to the organic side of the interface. In this study, sodium camphor sulfonate (CSA-Na) and tetraethylammonium chloride (TEAC) were utilized as additives in the aqueous phase to modulate the diffusion behavior of PIP molecules during the IP process. This modulation was achieved through the electrostatic interaction between sulfonic acid ions (negatively charged) from CSA-Na and ammonium ions (positively charged) from TEAC in the aqueous solution.
CSA-Na is a derivative of camphor, a bicyclic monoterpene ketone, known for its antibacterial, deworming, anti-inflammatory, and analgesic properties.30 When dissolved in water, CSA-Na exhibits a negative charge due to the ionization of the sulfonic acid group. On the other hand, TEAC is a quaternary ammonium salt with positively charged nitrogen atoms. When dissolved in water, TEAC forms ionic bonds and becomes positively charged. The focus of this research paper is centered around examining the effects of electrostatic interactions between anions (CSA-Na) and cations (TEAC) on the diffusion of PIP molecules and the subsequent fabrication of NF membranes. Besides, the effect of additional PVA in the aqueous phase on the membrane performance was investigated. It is hoped that the PVA can remarkably increase the diffusion resistance of the PIP,31 so as to create an ideal aqueous phase environment for the monomer.
Polyvinyl alcohol (PVA), sodium camphor sulfonate (CSA-Na), tetraethylammonium chloride (TEAC), piperazine (PIP), trimesoyl chloride (TMC), magnesium sulfate (MgSO4), sodium chloride (NaCl) are analytically pure, purchased from Aladdin Reagent (China) Co., LTD. The deionized water is obtained through the combination of reverse osmosis (RO) and electrodeionization (EDI) treatment.
As shown in Fig. 1, the initial step involved immersing the PSf substrate in 80 g aqueous solution containing PIP and PVA for a duration of 1 minute. Afterward, the substrate was allowed to air dry until no visible liquid droplets were present on the surface. Next, 20 g Isopar L solution of TMC, with a concentration of 0.1 g L−1, was poured onto the PSf substrate for 20 seconds. Excess solution was carefully removed from the substrate. Finally, the reacted membrane was placed in an oven (DHG9140A, Shanghai Bluepard Instruments Co., Ltd) and heat-treated at a temperature of 100 °C for a duration of 3 minutes. This step helps in the further cross-linking and stabilization of the membrane structure. Finally, the prepared nanofiltration membrane samples were placed in deionized water and soaked for over 12 hours before being left to await testing.
In the aqueous phase solution, a mixture of CSA-Na at a concentration of 2% w/v and TEAC at varying concentrations ranging from 0% to 6.5% w/v was incorporated. The resulting NF membranes, prepared with different TEAC concentrations, were named Mx, with the value of x representing different types of membranes. The NF membrane that was prepared without the addition of TEAC was denoted as M0. The specific types and concentrations of additives used in the aqueous phase are summarized in the table below (Table 1):
Membrane | PIP (%) | PVA (%) | CSA-Na (%) | TEAC (%) |
---|---|---|---|---|
M0 | 0.15 | 0.1 | 2 | 0 |
M1 | 0.15 | 0.1 | 2 | 1.3 |
M2 | 0.15 | 0.1 | 2 | 2.6 |
M3 | 0.15 | 0.1 | 2 | 3.9 |
M4 | 0.15 | 0.1 | 2 | 5.2 |
M5 | 0.15 | 0.1 | 2 | 6.5 |
PA-0 | 0.15 | 0.1 | 0 | 0 |
PA-C | 0.15 | 0.1 | 2 | 0 |
PA-T | 0.15 | 0.1 | 0 | 1.3 |
PA-CT | 0.15 | 0.1 | 2 | 1.3 |
The surface functional groups of the NF membrane were analyzed using Attenuated Total Reflection Fourier Transform Infrared Spectroscopy (ATR-FTIR, S-4800, Hitachi, Japan). Before conducting the analysis, a background scan was performed using air as the reference, within a scanning range of 500–4000 cm−1. ATR-FTIR spectroscopy enables the identification and quantification of functional groups present on the membrane surface.
Atomic force microscopy (AFM, Bruker Dimension icon, Germany) was employed to obtain information about the surface morphology and roughness of the polyamide NF membrane. AFM provides high-resolution images of the· membrane surface, allowing for the measurement and analysis of surface features at the nanoscale level.
X-ray photoelectron spectroscopy (XPS, Escalab 250Xi, Thermo Fisher Scientific) was utilized to quantitatively analyze the surface element content of the prepared NF membrane. Furthermore, the polyamide cross-linking degree was determined through calculations based on XPS results. XPS is a technique that provides information about the elemental composition and chemical state of the membrane surface.
The charge properties of the membrane surface were determined using a solid surface Zeta potentiometer (SurPASS 3, Anton Paar, Austria). The zeta potential value of the membrane surface was calculated using the Helmholtz–Smoluchowski equation. This measurement was carried out in KCl solution at a temperature of 25 °C. Zeta potential measurements offer insight into the charge distribution and surface electrical properties of the membrane.
The variation of monomer diffusion in the aqueous phase over time was tested using a UV-visible spectrophotometer (UV2800, China). The concentration of PIP in the aqueous phase was characterized by measuring the absorbance at 210 nm. The experiment was conducted at 25 °C.
(1) |
(2) |
To test this hypothesis, we conducted controlled experiments to evaluate the performance of the NF membrane, as depicted in Fig. 2c. The experiments were carried out at a test pressure of 0.5 MPa. In the blank experiment (PA-0), the membrane exhibited a very low flux. However, after introducing CSA-Na and TEAC into the aqueous phase solution, the resulting membrane (PA-CT) showed increased rejection of magnesium sulfate and a significant improvement in flux compared to other membranes.
Specifically, compared to the membrane containing only CSA-Na (PA-C), the membrane with both CSA-Na and TEAC (PA-CT) demonstrated a 32.0% improvement in flux. Similarly, compared to the membrane with only TEAC (PA-T), the membrane with both CSA-Na and TEAC showed a 53.5% improvement in flux. TEAC, with its small molecular free volume and regular structure, is conducive to the increased combination of anionic and cationic organic ions when its concentration is raised.
Additionally, the diffusion behavior of piperazine molecules to the organic phase is affected by the electrostatic repulsion of excess TEAC molecules at the water–oil interface. As a result, in this research, we will further increase the concentration of TEAC in the aqueous phase to explore the optimal concentration ratio of organic anionic and cationic additives.
The UV-vis spectrophotometer was used to investigate the effect of organic ionic additives on the diffusion of PIP molecules from the aqueous phase to the organic phase (Fig. 3a). The change in concentration of piperazine with time over 300 s was expressed by measuring the absorbance of the aqueous solution. Background interference caused by the introduction of organic ions into the aqueous solution has been removed during the testing process. The absorbance of the blank solution (0%) gradually decreased within 300 s, indicating the progressive diffusion of PIP molecules into the organic phase. However, a notable difference was observed in the absorbance changes when organic ions were added to the aqueous solution, displaying a smoother trend. This could be attributed to the presence of both organic cations and anions provided a smoother and faster diffusion pathway for PIP molecules, which resulted in the completion of diffusion into the organic solvent before the measurement was taken.
The elemental composition of the membranes (M0–M5) was quantitatively analyzed using XPS. The degree of membrane cross-linking is often characterized by the O/N element ratio, and a fully cross-linked NF membrane ideally has an O/N value of 1. As shown in Table 2, the overall order of cross-linking degree, from highest to lowest, was M1 = M4 > M2 > M3 > M1 > M5. However, there were only slight fluctuations in the cross-linking degree from M0 to M5. The O/N value for M5 was 1.09, which was close to the value expected for a fully cross-linked PA layer. It is presumed that the addition of TEAC in the aqueous phase reduces surface tension and promotes IP. Among them, M2 and M3 showed a moderate degree of cross-linking. It should be noted that the variation in TEAC content influenced the degree of cross-linking of the composite NF membranes, although the variation was not significant. Additionally, it is worth mentioning that XPS can only detect the elemental composition of the PA layer with a thickness of 1–5 nm (ref. 32) and cannot assess the degree of cross-linking of the entire PA layer. Fig. 3c demonstrates the surface potential characteristics of the composite NF membrane prepared by adding different concentrations of TEAC to the aqueous phase. The zeta potentials of M0, M3, and M5 membranes displayed a noticeable decrease with increasing pH. The positive charge on the membrane surface was attributed to the protonation of the amino group in an acidic environment. Conversely, as the pH increased, the deprotonation of the carboxyl group resulted in a negative charge on the membrane surface. The surface characteristics of the three types of NF membranes were more similar between pH 3.0 and 6.0. The presence of a negative charge on the membrane surface was advantageous for the removal of charged solutes through electrostatic interaction.
Membrane | Atomic concentration (%) | O/N ratio | ||
---|---|---|---|---|
C 1s | N 1s | O 1s | ||
M0 | 72.81 | 12.9 | 14.3 | 1.11 |
M1 | 74.46 | 11.72 | 13.82 | 1.18 |
M2 | 73.71 | 12.36 | 13.93 | 1.13 |
M3 | 73.06 | 12.73 | 14.21 | 1.12 |
M4 | 72.56 | 12.6 | 14.84 | 1.18 |
M5 | 72.91 | 12.95 | 14.14 | 1.09 |
Field emission scanning microscopy (FESM) was employed to observe the surface morphology of the NF membrane. The impact of organic anion and organic cation on the physical structure of the membrane is illustrated in Fig. 3d. In the case of M0, the membrane surface exhibited wrinkles and nano-scale particles. Compared with the M0, the membrane of M3 and M5 was without wrinkle-like morphology, with flatter surface. It is hypothesized that the formation of new organic structures near the phase interface greatly occupy the diffusion channel of PIP molecules to the water–oil interface. As TEAC concentrations increase, they are distributed near the interface and PIP diffusion is further inhibited. Since the IP reaction is self-limiting,33 the inhibited PIP molecules cannot diffuse deeper into the polyamide layer after the IP reaction occurred rapidly to form the nascent film, resulting in the disappearance of the original wrinkled structure.
The surface morphology of the NF membrane as further examined using atomic force microscopy (AFM) (Fig. 3e). As shown in Fig. 3b, the morphologies of the NF membrane were uniformly distributed in the AFM images. The average roughness (Ra)of membrane was 11.7, 11.0, 14.8 nm for M0, M3, M5,respectively. The uniform polyamide layer on the membrane surface was attributed to the mixture of CSA and TEAC, which allowed for the stable diffusion of PIP molecules. In addition, it was observed from cross-sectional SEM images that the thickness of the polyamide layers for M0, M3, and M5 were 68.70 nm, 85.45 nm, and 88.93 nm, respectively (Fig. 3f). The diffusion rate of the amine monomer has an important role in the final thickness of the polyamide layer.34 The interaction between CSA and TEAC allows PIP molecules to diffuse faster and more uniformly, resulting in an increase in the thickness of the polyamide layer from 68.70 nm to 88.93 nm.
When comparing with the performance of the membranes containing only CSA-Na (PA-C) and only TEAC (PA-T), the water fluxes were 38.24 L m−2 h−1 and 32.90 L m−2 h−1 (at a test pressure of 0.5 MPa), respectively. The water flux significantly improved when CSA-Na and TEAC were mixed in the aqueous solution. The optimal concentration ratio of anion and cation mixing was explored by adjusting the TEAC content in the aqueous phase. The results showed that when the CSA-Na content was 2% w/v and the TEAC content was 3.9% w/v (with a ratio of 1:3), the water flux reached the maximum value of 55.61 L m−2 h−1.
To investigate the separation selectivity of the NF membranes, MgSO4 and NaCl were chosen as representative inorganic salts. As shown in Fig. 4b, the rejection of MgSO4 by the composite NF membrane was significantly higher than that of NaCl. This can be attributed to the combined effects of the Dornan rejection effect and the pore size sieving effect.35–37 The negatively charged surface of the TFC membrane in this study led to its repulsion of similarly charged negative ions, while attracting positively charged ions into the membrane. This resulted in a higher concentration of positively charged ions inside the membrane compared to the feed solution, maintaining electrical neutrality and inhibiting the migration of positively charged ions to the membrane's inner side, known as the Dornan repulsion effect. The higher the valence of the same charge ion, the stronger the repulsion effect,38 hence the higher rejection of SO42− compared to Cl−. Furthermore, Cl− has a smaller hydration radius and larger diffusion coefficient than SO42−,26 making it easier for Cl− to pass through the membrane. Thus, considering the charge effect and pore size characteristics of the NF membrane, it exhibits distinct advantages in the field of mono/divalent ion separation.
In addition, the long-term test was carried out under the pressure of 0.5 MPa and the feed solution of 2000 ppm MgSO4 solution. The M3 exhibited desirable MgSO4 rejection with slight flux changes for 70 h (Fig. 4c).
Compared to PVA content of 0.05%, the membrane with PVA content of 0.1% exhibits higher rejection. This resulted in a slight decrease in its water flux. Therefore, it can be concluded that the prepared composite NF membrane exhibited superior separation performance when a low concentration of PVA and organic ions coexisted. The introduction of PVA effectively improved the solution viscosity and the chain-like polymer of PVA significantly increased the diffusion resistance of the PIP monomers during the interfacial polymerization.31 In solution, PVA can inhibit the diffusion rate of PIP monomer; at the phase interface, the organic structure created by CSA-Na and TEAC can modulate the transport behavior of PIP monomer. In summary, we created a suitable environment for the diffusive transport of the monomer in the aqueous phase solution.
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