Dong Wanga,
Xianfeng Zengbcd and
Feng Nan*bcd
aCollege of Mechanical Engineering, Zhijiang College of Zhejiang University of Technology, Shaoxing 312030, China
bHubei Provincial Key Laboratory of Chemical Equipment Intensification and Intrinsic Safety, School of Mechanical and Electrical Engineering, Wuhan Institute of Technology, Wuhan 430205, China. E-mail: nanfeng2005@126.com
cHubei Provincial Engineering Technology Research Center of Green Chemical Equipment, School of Mechanical and Electrical Engineering, Wuhan Institute of Technology, Wuhan 430205, China
dSchool of Mechanical and Electrical Engineering, Wuhan Institute of Technology, Wuhan 430205, China
First published on 21st May 2024
In this work, an attapulgite–graphene nanocomposite was prepared. The tribological properties of the prepared attapulgite–graphene nanocomposite as an additive for 200SN mineral lubricating oil were investigated using an SRV-IV tribometer through ball-on-disk contact mode for the first time. The characterization of the prepared nanocomposite indicated that attapulgite nanofibers are enveloped by the graphene nanosheets and present fine combination. The tribological test results show that the friction-reducing and antiwear properties of 200SN were obviously improved by adding the attapulgite–graphene nanocomposite. Through the characterization and analysis of the worn surface and cross-section, it was found that a tribofilm composed of Fe, Fe3O4, FeO, Fe2O3, FeOOH, graphite, graphene, SiO2 and organic compounds was formed on the worn surface. Furthermore, the bonding between the tribofilm and steel matrix is tight. The tribofilm and lubricating oil achieve a solid–liquid coupling lubrication effect, which is responsible for the improvement of the friction-reducing and antiwear properties.
In recent years, it has been discovered that a silicate material, attapulgite, can achieve friction reducing and anti-wear function when used as lubricant additives. It is found that the addition of a small amount of attapulgite can remarkably improve the friction reducing and antiwear properties of 150SN mineral lubricating oil for a steel–steel friction pair, especially under high load and low frequency.8 Yu et al.9 systematically investigated the effects of the load, frequency, duration and concentration on the tribological properties of the attapulgite additive by an SRV reciprocating wear tester. Both research results indicated that a tribolayer mainly composed of oxides, ceramics and silicates was generated on the steel rubbing surface lubricated with the oil-added attapulgite additive. In addition, the friction reducing and antiwear properties of attapulgite can be further improved by combining with metal and rare earth oxide nanoparticles.10,11 Besides the steel–steel friction pair, the attapulgite additive can also obviously improve the friction-reducing and antiwear properties of the 150SN lubricating oil on the electric-brush plated Ni coating. The formation of the tribofilm mainly consisting of Ni, NiO, SiO2, Al2O3, graphite, and organic compounds was responsible for the reduction of friction and wear.12 Attapulgite is a natural nanomaterial with abundant mineral resources and is environmentally friendly. Accordingly, it has great application prospects in the field of tribology.
Graphene, as a type of two-dimensional material that is tightly packed together by carbon atoms through sp2 hybrid connection, exhibits excellent optical, electrical, and mechanical properties, which make it highly attractive in materials science, micro/nano processing, energy, biomedical, and drug delivery. Graphene has also received widespread attention in tribology. There are a lot of reports concerning pristine graphene and reduced graphene oxide as lubrication additives.13–16 It was found that the tribological behaviors of several kinds of lubricating oil and greases can be improved with graphene as additives. In addition, in order to regulate the frictional and wear-resistant behaviors of graphene, many reports have had graphene functionalized and then systematically investigated their tribological behaviors.17–19 Researchers also combined graphene and other nanomaterials as lubricating additives for further improvement of the tribological behaviors. Graphene can achieve better lubrication and wear-resistance performance when combined with these nanoparticles as additives for oil-based or water-based lubricants.20–22
In the previous work, we prepared grease by using PAO40 as a base oil and attapulgite as a thickener, and systematically investigated the tribological performances of the attapulgite grease-added graphene additive. The results show that the addition of graphene in moderation can improve the friction-reducing and antiwear properties of the attapulgite base grease.23 However, due to the poor fluidity of the lubricating grease and simple mixing of attapulgite and graphene, the graphene exhibited poor dispersion in the lubricating grease, thus causing the strengthening effect of graphene to not be fully utilized. Moreover, the improvement mechanism of graphene has not been thoroughly revealed.
Therefore, in the present work, the attapulgite–graphene nanocomposite was synthesized, and the tribological behaviors of the prepared attapulgite–graphene nanocomposite as an additive for mineral oil were investigated for the first time. The worn surface and cross-section were characterized to analyze the microstructure, composition and chemical states of the formed tribofilm. Moreover, the friction-reducing and antiwear mechanisms of the attapulgite–graphene nanocomposite were discussed on the basis of the above experimental results and analysis.
The ATP–G nanocomposite was prepared using a procedure described previously.24 The preparation process is shown in Fig. 1. The ATP was firstly vacuum heated at 100 °C for 4 h to improve its activity and adsorption capacity. Subsequently, the desired amounts of ATP and GO were dissolved in 200 ml deionized water and uniformly mixed to prepare ATP–GO nanocomposites with different proportions. The ATP–GO nanocomposite was reduced with N2H4·H2O in a 90 °C water bath for 2 h to obtain a homogeneous black dispersion. The dispersion was filtered and then vacuum-dried at 60 °C for 24 h. Finally, the nanocomposite was successfully prepared. There are numerous hydroxyl groups on the attapulgite and graphene nanoparticle surfaces; thus, hydrogen bonds can form between them. In addition, the heat-treated attapulgite possesses excellent adsorption performance to adsorb graphene. Moreover, graphene (G) was also prepared through the reduction of GO by N2H4·H2O.
Fig. 2 shows the TEM images of the attapulgite, graphene and ATP–G nanocomposite. The attapulgite nanoparticles are fibrous with a diameter of about 50 nm. The sheet-like graphene nanoparticles present a typical layer and transparent texture. Meanwhile, for the prepared ATP–G nanocomposite, the attapulgite nanofibers are enveloped by the graphene nanosheets, and present a fine combination between them.
Fig. 2 TEM morphology of (a) the attapulgite nanofibers; (b) the graphene nanoparticles; (c) ATP–G nanocomposite. |
The Raman spectra of ATP, G and ATP–G nanocomposite are displayed in Fig. 3. There is no obvious peak for ATP. Meanwhile, for graphene, obvious D, G and 2D peaks at 1345 cm−1, 1582 cm−1 and 2715 cm−1, respectively, indicated the successful preparation of the few layers graphene.25 As for the ATP–G nanocomposite, obvious D, G and 2D peaks can also be detected. In addition, the intensity ratio of the D peak to G peak (ID/IG) for ATP–G is lower than that of graphene, indicating the defects reduction of graphene.26
The mineral lubricating oil 200SN was used as a base oil. Required amounts of mineral lubricating oil, additives and modifier (oleic acid) were stirred evenly through a ball mill at a speed of 250 rpm for a duration of 8 h. Finally, the oils used for the tribological test listed in Table 1 were prepared. The oils can be suspended stably after natural placement for more than four months. In addition, it can be seen from Table 2 that there is basically no change in the typical physicochemical properties of the base oil with the addition of the ATP–G nanocomposite.
200SN concentration (%) | Additives | Modifier (OA) concentration (%) | ||
---|---|---|---|---|
Composition | Concentration (%) | |||
200SN | 100 | — | — | — |
ATP | 99 | ATP | 0.5 | 0.5 |
G | 99 | G | 0.1 | 0.5 |
ATP:G = 10:1 | 99 | ATP–G | 0.5 | 0.5 |
ATP:G = 8:1 | 99 | ATP–G | 0.5 | 0.5 |
ATP:G = 6:1 | 99 | ATP–G | 0.5 | 0.5 |
ATP:G = 4:1 | 99 | ATP–G | 0.5 | 0.5 |
ATP:G = 2:1 | 99 | ATP–G | 0.5 | 0.5 |
Item value (ASTM) | |||||
---|---|---|---|---|---|
Density (g cm−3) | Kinematic viscosity (mm2 s−1) | Viscosity index | Pour point (°C) | Flash point (°C) | |
200SN | 0.881 | 41.2 (40 °C)/21.5 (100 °C) | 100 | −9 | 210 |
200SN + ATP–G nanocomposite (ATP:G = 8:1) | 0.884 | 41.5 (40 °C)/21.7 (100 °C) | 102 | −8.5 | 206 |
The variations of the friction coefficient and average resistance with the sliding time are shown in Fig. 5. The friction coefficient of 200SN is observed to slowly increase to 0.25 in the early stages. It stabilizes to an average value of 0.25 from 400 s to 1200 s. Subsequently, the friction coefficient continued to increase to 0.40 until the end. With the addition of ATP, the friction coefficient of 200SN is significantly reduced. Furthermore, the friction coefficient of ATP is more stable and shows no obvious fluctuations throughout the test. It can achieve stability in the early stage to about 0.15. As for graphene, its addition can also reduce the friction coefficient of 200SN. The friction coefficient or G remains stable at around 0.18 throughout the test. As for the ATP–G nanocomposite, the friction coefficient is more stable and lower than that of the single ATP or G additives. The friction coefficient remains stable at about 0.12 during the entire test. It can be seen from previous research that a tribofilm can be formed on the worn surface under the lubrication of oil-added ATP. Therefore, the average resistances were recorded to monitor the formation process of the tribofilm in real-time. Under the lubrication of 200SN and G, the resistances are about zero during the friction procedure, indicating the possible direct contact of the tribopairs. In comparison, the resistance for the specimens lubricated with the ATP and ATP–G nanocomposite fluctuate at around 0.4, which could be attributed to the formation of a tribofilm with poor electrical conductivity. In addition, the resistance value for the specimen lubricated with the ATP is higher than that with the ATP–G nanocomposite. This may be related to the doping of graphene into the tribofilm to improve its electrical conductivity.
Fig. 5 Variation of the (a) friction coefficient and (b) average resistance on the sliding time for 200SN, ATP, graphene and the ATP–G nanocomposite (50 N, 30 Hz, 50 °C, 30 min). |
Fig. 6 SEM images of the worn surfaces lubricated with (a) 200SN; (b) ATP; (c) graphene; (d) ATP–G nanocomposite (ATP:G = 8:1). |
Fig. 7 shows the corresponding EDS patterns of the worn surfaces shown in Fig. 6. Table 3 displays the semiquantitative analysis results. Under the lubrication of the base oil and oil-added graphene, only the elements of Fe and C were found on the worn surfaces. By comparison, the content of C on the worn surface lubricated with oil-added graphene is higher, indicating the physical adsorption of graphene. For the oil-added ATP and ATP–G nanocomposite, the elements of Fe, C, O and Si can be detected on the worn surfaces. In addition, in comparison with the oil-added ATP, the content of O on the worn surface lubricated with oil-added ATP–G nanocomposite is lower. It can be indicated from the above results that tribofilms consisting of Fe, C, O and Si were formed on the worn surfaces under the lubrication of oil-added ATP and ATP–G nanocomposite. The tribofilms can repair the pits and spalling of materials. Thus, the worn surfaces became smoother owing to the effect of ATP and the ATP–G nanocomposite.
Fig. 7 EDS pattern of the worn surfaces lubricated with 200SN, ATP, graphene and ATP–G nanocomposite (ATP:G = 8:1). |
Element composition (at%) | ||||
---|---|---|---|---|
Fe | C | O | Si | |
200SN | 68.55 | 31.45 | ||
ATP | 44.41 | 20.96 | 32.47 | 2.16 |
G | 61.10 | 38.90 | ||
ATP–G | 46.28 | 22.41 | 28.74 | 2.57 |
In order to further explore the friction-reduction and antiwear mechanism of the ATP–G nanocomposite, XPS was utilized to determine the composition of the tribofilm formed on the worn surface lubricated with oil containing ATP and the ATP–G nanocomposite. The analysis results are shown in Fig. 8 and 9. For ATP, the fitting of the Fe 2p2/3 spectra indicated that Fe (707.1 eV), Fe3O4 (708.9 eV), FeO (710.1 eV), Fe2O3 (711.2 eV) and FeOOH (712.0 eV) exist in the tribofilm.27,28 The C 1s spectra could be fitted into graphite (285.3 eV) and organic compounds (286.5 eV).27,29 The O 1s spectra could be fitted into four subpeaks at 530.2 eV, 531.3 eV, 532.4 eV and 533.6 eV, corresponding to Fe–O, FeOOH, SiO2 and organic compounds, respectively.27,30 The Si 2p peak at 103.6 eV corresponded to SiO2.27,31 As for the ATP–G nanocomposite, the fitting results of Fe 2p2/3, C 1s, O 1s and Si 2p indicated that the tribofilm was composed of Fe, Fe3O4, FeO, Fe2O3, FeOOH, graphite, SiO2 and organic compounds. In addition, the C–C peak (285 eV) in the C 1s spectra indicated the physical adsorption of graphene in the tribofilm.
Fig. 8 XPS patterns of the worn surface lubricated with oil containing ATP: (a) Fe 2p2/3, (b) C 1s, (c) O 1s, (d) Si 2p. |
Fig. 9 XPS patterns of the worn surface lubricated with the ATP–G nanocomposite (ATP:G = 8:1): (a) Fe 2p2/3, (b) C 1s, (c) O 1s, (d) Si 2p. |
The cross-section SEM morphology and corresponding local area element contents on the worn surface lubricated with the ATP–G nanocomposite are displayed in Fig. 10 and Table 4. The steel matrix is composed of martensite (region A) and ferrite (region B). It can be clearly observed that a white tribofilm was formed on the steel matrix. Furthermore, the tribofilm and steel matrix are tightly bonded together. The elements of Fe, C and O can be detected in the steel matrix. As for the formed tribofilm, Fe, C, O, Si, Mg and Al were found in it.
Fig. 10 The (a) cross-sectional SEM images and (b) EDS pattern of the selected region on the worn surface lubricated with the ATP–G nanocomposite (ATP:G = 8:1). |
Element composition (at%) | ||||||
---|---|---|---|---|---|---|
Fe | C | O | Si | Mg | Al | |
Region A | 47.39 | 12.57 | 40.04 | |||
Region B | 49.63 | 34.26 | 16.11 | |||
Region C | 12.45 | 54.45 | 29.03 | 2.71 | 0.35 | 1.00 |
Furthermore, the effects of the load and frequency on the tribological properties of oil-added attapulgite and attapulgite–graphene nanocomposite were investigated. The results are shown in Tables 5 and 6. It can be seen from Table 5 that the attapulgite–graphene nanocomposite possesses better friction-reduction and antiwear properties than attapulgite under all loads. The most significant improvement in the friction-reduction property is achieved at 100 N, and at 50 N for the antiwear property. Meanwhile, the attapulgite–graphene nanocomposite possesses better friction-reduction and antiwear properties than attapulgite under all frequencies. The most significant improvement in the friction-reduction property is achieved at 30 Hz. In the antiwear property, the most significant improvement is achieved at 40 Hz. Different loads and frequencies can bring different energies for the tribochemical reaction, thus making the difference of the composition, microstructure and thickness of the tribofilm formed on the worn surface. Meanwhile, different loads and frequencies can cause varying degrees of abrasion for the tribofilm. Hence the attapulgite–graphene nanocomposite exhibits different tribological behaviors under different loads and frequencies. The revelation of this phenomenon requires further in-depth research, such as online real-time monitoring of the lubrication process.
Friction coefficient | Wear volume/×10−3 mm3 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
10 N | 20 N | 50 N | 100 N | 200 N | 10 N | 20 N | 50 N | 100 N | 200 N | |
ATP | 0.125 | 0.132 | 0.148 | 0.156 | 0.164 | 10.8 | 15.2 | 21.3 | 33.9 | 51.4 |
ATP–G | 0.111 | 0.115 | 0.126 | 0.129 | 0.142 | 8.4 | 9.6 | 12.3 | 22.9 | 36.7 |
Friction coefficient | Wear volume/×10−3 mm3 | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
10 Hz | 20 Hz | 30 Hz | 40 Hz | 50 Hz | 10 Hz | 20 Hz | 30 Hz | 40 Hz | 50 Hz | |
ATP | 0.168 | 0.156 | 0.148 | 0.132 | 0.120 | 12.8 | 18.5 | 21.3 | 30.7 | 38.9 |
ATP–G | 0.147 | 0.136 | 0.126 | 0.114 | 0.105 | 8.4 | 11.4 | 12.3 | 16.7 | 24.7 |
In the future, we will continue to optimize the friction-reduction and antiwear properties of the ATP–G nanocomposite, such as optimizing the preparation process of the nanocomposite, and improving the dispersion stability of the nanocomposite in lubricating oil. In addition, we will conduct a more in-depth and systematic analysis of the composition and structure of the formed tribofilm to explore the tribological mechanism of the ATP–G nanocomposite.
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