Elena Cojocaru‡
a,
Mădălina Oprea‡
ab,
George Mihail Vlăsceanu
ab,
Mădălina-Cristina Nicolae
a,
Roxana-Cristina Popescu
bc,
Paul-Emil Mereuţă
d,
Alin-Georgian Toader
ab and
Mariana Ioniţă
*abe
aAdvanced Polymer Materials Group, National University of Science and Technology POLITEHNICA Bucharest, 1–7 Gh. Polizu Street, Bucharest 011061, Romania. E-mail: mariana.ionita@polimi.it
bFaculty of Medical Engineering, National University of Science and Technology POLITEHNICA Bucharest, 1–7 Gh. Polizu Street, Bucharest 011061, Romania
cNational Institute for Research and Development in Physics and Nuclear Engineering “Horia Hulubei”, Department of Life and Environmental Physics, 30 Reactor. Street, Magurele, Romania
dNational Institute for Research and Development in Physics and Nuclear Engineering “Horia Hulubei”, Department of Applied Nuclear Physics, 30 Reactor. Street, Magurele, Romania
eCenter of Excellence in Bioengineering, National University of Science and Technology POLITEHNICA Bucharest, 6 Iuliu Maniu Boulevard, Campus Building, Bucharest 061344, Romania
First published on 15th October 2024
Replicating the intricate architecture of the extracellular matrix (ECM) is an actual challenge in the field of bone tissue engineering. In the present research study, calcium alginate/cellulose nanofibrils-based 3D printed scaffolds, double-reinforced with chitosan/polyethylene oxide electrospun nanofibers (NFs) and graphene oxide (GO) were prepared using the 3D printing technique. The porous matrix was provided by the calcium alginate, while the anisotropy degree and mechanical properties were ensured by the addition of fillers with different sizes and shapes (CNFs, NFs, GO), similar to the components naturally found in bone ECM. Surface morphology and 3D internal microstructure were analyzed using scanning electron microscopy (SEM) and micro-computed tomography (μ-CT), which evidenced a synergistic effect of the reinforcing and functional fibers addition, as well as of the GO sheets that seem to govern materials structuration. Also, the nanoindentation measurements showed significant differences in the elasticity and viscosity modulus, depending on the measurement point, this supported the anisotropic character of the scaffolds. In vitro assays performed on MG-63 osteoblast cells confirmed the biocompatibility of the calcium alginate-based scaffolds and highlighted the osteostimulatory and mineralization enhancement effect of GO. In virtue of their biocompatibility, structural complexity similar with the one of native bone ECM, and biomimetic mechanical characteristics (e.g. high mechanical strength, durotaxis), these novel materials were considered appropriate for specific functional needs, like guided support for bone tissue formation.
Bone ECM is mainly produced by osteoblasts and it is a dynamic environment comprised of 40% organic (e.g. water, collagen, and non-collagenous proteins – γ-carboxyglutamate-containing proteins, proteoglycans, glycoproteins, small integrin-binding ligands N-linked glycoproteins), and 60% inorganic (e.g. trace elements, calcium-deficient apatite) components.7 The inorganic part confers strength and stiffness, being responsible for the bone ability to withstand deformation, while the organic components provide toughness by allowing energy absorption.8 Studies showed that bone ECM is similar to an anisotropic composite material where the crystallographic c-axis of the apatite crystals is aligned almost parallel to the collagen fibers as a result of epitaxial crystallization.9 This preferential orientation of the apatite crystals, and the anisotropic organization of both collagen and apatite were recognized as important determinants of bone mechanical functions, such as stiffness and crack propagation behavior.10 Moreover, the apatite crystals size, degree of crystallinity as well as the type and grade of collagen crosslinking were showed to influence cellular behavior in terms of migration, proliferation and differentiation.8
Further on, understanding the interactions between cells and ECM is essential for designing performant scaffolds for tissue regeneration. Several studies demonstrated that cells seeded in conventional polystyrene substrates do not manifest the same features and behavior as in vivo cells, mainly due to the differences between the biochemical and mechanical characteristics of culture plates and natural ECM.11 Therefore, the development of biomimetic scaffolds is vital for the evolution of the BTE field. Nowadays, it is generally acknowledged that cells are influenced by various mechanical forces from their surrounding environment, such as the compression applied by adjacent cells or the stiffness of the ECM.12 For example, durotaxis, or the directed migration and growth of cells based on the stiffness gradients of their ECM, is an important aspect that influences tissular development.13 The cellular reaction mechanism is based on three processes – downstream mechano-responses, mechano-transduction, and mechano-sensation. Briefly, when the cells are placed in a specific environment, big protein complexes bind the cytoskeleton to the substrate and the physical signals from the ECM are sensed and converted to biochemical cues that induce changes in shape, growth, differentiation, migration and apoptosis. Also, it was observed that stem cells seeded in scaffolds with Young's modulus matching that of native ECM of brain (1–3 kPa) or bone (15–40 GPa), expressed the precursor genes of the cell lineage specific to those tissue types.14,15
Over the last twenty years, anisotropic porous scaffolds proved their efficiency in BTE, the currently used bone substitute being polymer/ceramic composites with biomimicking properties.16,17 Naturally-derived polysaccharides (e.g. chitosan, hyaluronic acid, alginate) particularly, attracted a lot of research interest due to their native biocompatibility, biodegradability, structural similarity with the bone ECM and biochemical affinity towards ECM macromolecular components.18 Amongst them, sodium alginate (SA), an anionic polysaccharide extracted from brown seaweed (e.g. Laminaria hyperborea, Laminaria digitata, Macrocystis pyrifera), was certified by the Food and Drug Administration (FDA) owing to its chemical similarity to ECM components, this ensuring promising results in the tissue engineering area.14 Still, its major disadvantages are related to inferior mechanical strength in comparison with bone ECM, low stability in physiological conditions and potential functionality loss during manufacturing and storage.19 Thus, by combining SA with inorganic components (e.g. metallic nanoparticles), natural or synthetic polymers, or functional fillers (e.g. cellulose nanofibrils, carbon nanotubes, graphene oxide), its mechanical characteristics and physicochemical stability are brought closer to the ones of bone tissue.20 Cellulose nanofibrils (CNFs) are considered some of the most promising functional fillers for the reinforcement of alginate hydrogels owing to their sustainability, biocompatibility, good mechanical properties and abundance of surface hydroxyl groups that ensure effective interactions with polymeric matrices.21 Several studies investigated the potential of SA/CNFs composites as scaffolds for BTE, in all cases an improvement in the rheological properties and mechanical strength of the hydrogels being observed, as well as favorable biomineralization capacity, osteogenic activity and good cytocompatibility.22–24 Due to its physical, chemical and mechanical properties, graphene oxide (GO) is also viewed as an ideal filler for alginate-based BTE scaffolds.25–27 Also, the abundant surface functional groups (e.g. –OH, –COOH) facilitate the chemical modification of GO to promote cellular adhesion, proliferation and differentiation into osteogenic lineages.28 Moreover, it was showed that GO and nanostructured cellulose-based materials, such as CNFs, synergistically interact when they are used together for the synthesis of composite polymer scaffolds, their combined benefits outperforming those of each individual component.3
The purpose of this study was to synthesize calcium alginate-based BTE scaffolds, with anisotropic structure replicating the one of native bone ECM, for enhanced mineralization and cellular proliferation. The scaffolds were produced via 3D printing, a revolutionary technique that allows the fabrication of highly customizable 3D artificial constructs with finely controlled biomimetic geometries, specific to the targeted application.29 The porous architecture was ensured by the calcium alginate component, while the mechanical properties and chemical stability were enhanced by reinforcing the polymer with CNFs and GO. For further improvement of the mechanical features and to replicate the anisotropic architecture of native bone ECM, chitosan/polyethylene oxide electrospun nanofibers (CS/PEO NFs) were added within the scaffolds' composition. To the best of our knowledge, there are no previous studies concerning this type of ECM-mimicking 3D printed anisotropic scaffolds, based on calcium alginate/CNFs double reinforced with NFs and GO, for bone tissue engineering applications. Previous research showed that CS/PEO NFs possess osteoconduction and osseointegration potential and excellent affinity for osteoblasts, that translates into improved cellular proliferation and growth, as well as in the upregulation of osteogenic genes expression.30,31 PEO serves primarily to enhance the electrospinning process and improve the mechanical properties of the nanofibers. It aids in creating nanofibers that are thin yet strong, providing a fibrous texture similar to collagen fibrils in the bone ECM. The electrospun nanofibers offer a high surface-area-to-volume ratio, which is beneficial for cellular attachment and proliferation, like the fine fibrous network in the natural bone ECM. These fibers can also provide mechanical reinforcement to the overall scaffold, improving its ability to mimic the load bearing function of bone. In addition, the presence of these electrospun nanofibers enhances the scaffold's hierarchical architecture, similar to the features of natural ECM, which has multiple layers and fibers arranged in a highly organized manner. This multi-scale architecture promotes better cell adhesion, migration, and differentiation, which are key processes in bone tissue regeneration. Moreover, CS/PEO NFs were found to be an appropriate template for deposition of calcium phosphate crystals, the results being comparable to the ones of natural biomineralization.32 In this regard, it was postulated that the nanometric size and geometry of NFs could replicate the naturally occurring collagen fibers from bone ECM, thus providing a biomineralization and cellular attachment template. Also, the durotaxis characteristic to native bone ECM is provided by both CNFs and GO components, which create areas with high mechanical strength necessary for cellular migration and differentiation towards the osteoblast lineage. In this study, we present a novel concept of composite scaffolds with good biocompatibility and harmonious distribution of stresses and strains across their structure, as a result of their physico-chemical properties and geometrical configuration of the fillers, for specific functional applications such as guided support for bone tissue formation and regeneration.
Next, the nanofibrous component (NFs) was added to the previously prepared ink formulation (ACN) in a percentage of 2% (w/w) of the total polymer mass, with prior manual crushing and ultrasonication (ultrasonic processor UP100H, 80% amplitude), in an ice bath for 1 hour, to ensure a good dispersion of NFs within the polymer matrix. Briefly, NFs were synthesized through the electrospinning process starting from a precursor solution containing both natural polymer (CS) and synthetic polymer (PEO) in a CS/PEO (w/w) ratio of 3/7; due to the polycationic character of CS, it is quite difficult to electrospun alone. Then, the nanofibrous meshes were chemically crosslinked in glutaraldehyde vapors and vigorously washed with ultrapure water, as described in our previous paper.30
Subsequently, in order to achieve the composite ink formulations, the graphene component (GO) was also incorporated within the NFs-containing ink (ACNG), in various concentrations with respect to final volume of the polymer solution (w/v), followed by ultrasonication treatment in an ice bath for 2 hours. The multicomponent inks thus prepared were coded and depicted in Table 1.
Ink code | A (% w/v) | CNF (% w/v) | NFs (% w/w) | GOa (% w/v) | Pneumatic pressure (kPa) | Printing speed (mm s−1) |
---|---|---|---|---|---|---|
a With respect to final volume of the polymer solution (w/v). | ||||||
A | 5 | — | — | — | 100–120 | 6–7 |
AC | 5 | 1.2 | — | — | 100–110 | 7–9 |
ACN | 5 | 1.2 | 2 | — | 70–100 | 7–9 |
ACNG-0.1 | 5 | 1.2 | 2 | 0.1 | 130 | 8–9 |
ACNG-0.2 | 5 | 1.2 | 2 | 0.2 | 110–120 | 8 |
ACNG-0.5 | 5 | 1.2 | 2 | 0.5 | 110–120 | 8 |
The printability index (Pr) of each formulated ink was assessed to determine the shape fidelity of the printed scaffolds, by means of the eqn (1):
![]() | (1) |
The average extrusion of the ink upon exit the needle tip owing to fluid shear stress, is what determines the expansion ratio (α). During the extrusion process, the filament diameter exceeds that of the needle. The ink composition, needle diameter (D), filament diameter (d), and flow rate have a significant impact on the expansion degree. The eqn (2) may be used to calculate the expansion ratio:
![]() | (2) |
The printed structure's uniformity with the conceptual layout was assessed using the uniformity factor (U), which was calculated as the ratio between length of the printed strand (Lp) and length of the theoretical design (Lt), using the eqn (3):
![]() | (3) |
The morphological characteristics of the samples were investigated using a Hitachi TM4000plus II Scanning Electron Microscope (SEM) (Hitachi, Tokyo, Japan) and the TM4000 software (version 1.5). The surface morphology was investigated by detecting the backscattered electrons (BSE) signals in conductor operation mode (3–5 Pa), using 15 kV as the accelerating voltage. Prior to the SEM analysis, the freeze-dried scaffolds were fixed on a metallic stage with carbon tape and coated with a conductive thin gold layer (6 nm thickness) using the SEM coater equipment LUXOR Au/Pt (IB-FT GmbH, Berlin, Germany).
![]() | (4) |
![]() | (5) |
After the initial incubation period, 50 μL of supernatant from each well was collected and added to a new 96 well plate, to measure the amount of LDH released by the cells upon interaction with the biomaterial samples. LDH is a cytosolic enzyme, which acts as a catalyst in the lactate metabolization reaction to pyruvate. LDH is released into the extracellular environment only as a result of cell membrane ruptures, therefore extracellular LDH is a measure of cell death by necrosis. To measure LDH released by the cells because of exposure to the scaffolds, the CyQUANT LDH Cytotoxicity Assay (Invitrogen, Thermo Fisher Scientific, Waltham, Massachusetts, USA) was used. The samples were prepared according to the manufacturer's specifications (by incubation with a series of reagents), and the absorbance was measured at 490 nm wavelength. The amount of LDH released was calculated by reference to the negative control (cells that were not exposed to the samples).
Cellular viability investigations were performed using the (3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide) or MTT assay. The MG-63 cells were incubated with an MTT solution, prepared by dissolving 10% MTT (5 mg mL−1 in PBS) in complete DMEM culture medium, for 2 hours, under standard conditions. This assay investigates the cellular metabolic activity as an indicator of cellular viability and it is based on the reduction of yellow tetrazolium salts to purple formazan crystals by metabolically active cells.38 After the incubation time, the MTT culture medium was removed, and the formazan crystals were solubilized with DMSO. The amount of formazan was determined by spectrophotometric measurements of the absorbance at 570 nm wavelength. Cellular viability was calculated by reporting the data obtained for each sample to the negative control (which was assigned a value of 100%).
Cellular differentiation was highlighted by measuring the mineralization degree of the cell cultures following exposure to the analyzed samples via Alizarin Red staining of Ca deposits. After the incubation period, the samples were removed and the cells were washed with PBS and fixed with 3.7% paraformaldehyde in PBS, overnight, at 4 °C. Next, the cells were washed with PBS, stained with a 40 mM Alizarin Red solution, and, after 45 min, they were washed thoroughly with deionized water to remove any traces of unreacted dye. Further on, the cells were incubated with a 10% acetic acid solution to dissolve the dye that reacted with the Ca deposits, for 1 h, by horizontal shaking. The supernatant from each sample was collected in an Eppendorf tube, sealed with mineral oil and incubated for 10 minutes at 85 °C, to facilitate the dissolution process. The resulting solution was collected in new tubes and the acetic acid was neutralized with a 10% ammonia solution. The absorbance of the resulting solution was measured at 405 nm wavelength and the results were obtained by referring the absorbance of each individual sample to the absorbance of the negative control. The negative control (NC) was represented by cells incubated only with complete culture medium and the positive control (PC) was represented by 1% Triton-X in complete culture medium.
For cell adhesion investigations using scanning electron microscopy, 100000 cells per 500 μL were seeded directly onto each scaffold and incubated during 30 minutes in standard conditions of temperature and humidity. Afterwards, up to 2 mL of cell culture media were added onto each corresponding well. The samples were incubated for additional 4 days in standard conditions. Following the incubation time, the samples were washed with PBS, fixed with 2.5% glutaraldehyde in PBS for 1 h, washed with PBS and dehydrated by immersion in ethanol and ethanol/hexamethyldisilazane of increasing concentrations. The imaging was done using a Zeiss EVO MA15 SEM (4 nm resolution at 30 kV acceleration voltage).
The A ink presented the least shear thinning behavior, while the ink with 0.1% GO (ACNG-0.1) exhibited the highest value of viscosity in the interval 0.01–0.1 s−1; this increased viscosity is related to the rise of solid components within the ink structure, which leads to the appearance of non-covalent interactions with the formation of hydrogen bonds between polymer chains and GO. During the entire investigated interval, the ACN ink presented the smallest value of viscosity, which may suggest that the addition of NFs diminishes the interaction between calcium alginate and CNFs.
Viscosity experimental data were also used to obtain quantitative information on the investigated inks. The Herschel–Bulkley model (eqn (6)) was selected for fitting the flow curves, which describe non-Newtonian fluids:
τ = τ0 + Kxn | (6) |
The values of the model parameters obtained by the interpolations in the domain 0.1–100 s−1 for the studied materials are reported in Table 2. The correlation coefficient values (R2) are bigger than 0.994 for the Herschel–Bulkley model, showing a good fit of the data. The flow behavior index (n) measures the pseudoplastic or dilatant behavior of a fluid, where values of n < 1 are associated with shear-thinning behavior; the lower value of n, the more pronounced the shear-thinning behavior. A decrease in n value can be observed with the components' addition within the ink, which could be explained by a shear rate-induced rupture within the polymer networks and the alignment of materials because of the surface interactions between CNFs, NFs, and GO in the flow direction. Nonetheless, instead of further decreasing the flow behavior index, raising the GO concentration to 0.5% indicates that the surface interaction between components tends to diminish due to the GO agglomeration. The yield stress (τ0), a requirement for extrusion control, represents the required force with which the material will flow like a liquid. It was observed that with the addition of NFs, τ0 became 0, which determines a not very well controlled extrusion process. The consistency index (K) is a parameter related to interactions and structural stability; lower values determine the loss of shape fidelity with the addition of layers. The K values are highly influenced by the inks' composition; the highest value is reached by the ACNG-0.1 ink, which could be explained by the existence of stronger interactions between components, indicating the use of an optimal GO concentration.
Ink code | τ0 (Pa) | K (Pa sn) | n | R2 | Tan(δ) |
---|---|---|---|---|---|
A | 64.86 | 146.35 | 0.42 | 0.994 | — |
AC | 24.37 | 106.44 | 0.38 | 0.995 | 0.159 |
ACN | 0 | 100.27 | 0.34 | 0.994 | 0.154 |
ACNG-0.1 | 0 | 213.06 | 0.28 | 0.994 | 0.174 |
ACNG-0.2 | 0 | 189.70 | 0.19 | 0.993 | 0.123 |
ACNG-0.5 | 0 | 166.73 | 0.22 | 0.995 | 0.127 |
The amplitude sweeps were investigated to determine the linear-viscoelastic region (LVR) of the inks (Fig. 1C) and the viscoelastic behavior. It is known that values of storage modulus (G′) higher than those of loss modulus (G′′) indicate a solid-like behavior, while G′ lower than G′′ is related to liquid-like behavior. To be printed, the ink must have a solid-like behavior to support its weight with an increase in layers' number. The investigated inks exhibit a gel-like behavior with G′ greater than G′′ in the LVR; the ACNG-0.1 ink showed the largest LVR interval, whereas for the A ink, the LVR was smaller. At high shear stress, G′ and G′′ intersect and represent the point at which the interactions between components are broken, and the ink has a liquid-like behavior.
Frequency sweeps were made to obtain values for loss tangent (tan(δ)) and to investigate the inks' behavior. As can be seen in Fig. 1D, all compositions, apart from the A ink, presented a small dependence of modulus with frequency, which indicates that the compositions behave as solid-like gels, with the G′ bigger than the G′′, which will ensure the shape fidelity.39 At low frequency (less than 1 Hz), the A ink presented a liquid-like behavior with G′′ higher than G′, which will make this composition to be difficult to print. It can be considered that the addition of CNFs is responsible for the solid-like gel behavior, which is in good agreement with frequency sweeps data. The data also showed that G′ increased about 100 times compared to the G′ of A ink, with the CNFs addition. After the NFs incorporation, the G′ slightly decreased, which may be attributed to the fact that its use did not lead to the formation of electrostatic interactions between the formulations' components. The highest value of G′ was reached by ACNG-0.1 ink, which may be attributed to the formation of many electrostatic interactions and hydrogen bonds between the functionalities of calcium alginate, CNFs, NFs, and GO. Conversely, the G′ decreases with the rise of GO concentration, which can be attributed to a rearrangement of the polymeric chain entanglements. Considering the large LVR interval and high G′ obtained in the case of ACNG-0.1 ink, it can be concluded that the optimal concentration of GO is 0.1%.
The values of tan(δ) at 0.25 Hz frequency are presented in Table 2, except for A ink, which is considered to be non-printable. Values of tan(δ) have been reported to directly influence the scaffold shape retention; it is considered that a value of approximately 0.2 is critical to ensure ink printability.40
Based on this regard, the best printability is exhibited by the ACNG-0.1 ink, having a δ value of 0.174, and followed by AC > ACN > ACNG-0.5 > ACNG-0.2. Numerous studies have shown that when GO sheets are used in polymer matrices, they can be uniformly distributed or agglomerated depending on the concentration used.41–43 When the GO sheets are uniformly distributed, the mechanical properties are improved. In this case, using a concentration of 0.1% leads to a uniform and random distribution with the formation of strong hydrogen bonding between GO and biopolymeric matrix, while using more than 0.2% results in the formation of some aggregates of GO sheets, which acts as material defects, thus reducing the mechanical properties which was also observed by Li J. et al.44 Similarly, the occurrence of GO sheets agglomeration may lead to the nozzle clogging during printing process which may lead to the ink instability.45
The filament drop test was used to investigate the structure, stability and geometry of the filaments. The results showed that the AC ink presented the best printing properties according to the Pr index value of 1.03 ± 0.04 (Fig. 2C), owing to the presence of CNF within the precursor composition, which presents shear thinning properties and gel-like networks that stop the printed layers from collapsing or deforming and help to keep the shape fidelity during the printing process.46 The AC precursor formed a uniform and continuous filament, which maintained its geometry during the extrusion, compared to the A ink, which formed a slightly uneven filament along its entire length, and the ACN ink, which presented a textured and non-uniform filament, probably due to the presence of CS electrospun nanofibers. Regarding the Pr index, there are insignificant differences between the A (0.85 ± 0.03) and ACN (0.92 ± 0.03) inks.
From the printability point of view, the AC precursor was followed by ACNG-0.1 (Pr index of 0.96 ± 0.03), which exhibited a continuous, uniform, and stable filament, despite the addition of 0.1 wt% GO. Later, increasing the GO content within the ACNG-0.2 and ACNG-0.5 inks, they formed irregular, discontinuous, and unstable filaments, with a tendency to aggregate at the bottom during extrusion; these results are consistent with the Pr index of the two precursors (0.83 ± 0.04 for ACNG-0.2 and 0.71 ± 0.03 for ACNG-0.5), which suggest poor printing capabilities; therefore, the Pr index decreases with increasing GO concentration within the materials composition. Moreover, the printability results were slightly different from tan(δ) values obtained from rheological data, which predicted that the best printability will be in the case of ACNG-0.1 ink, followed by AC ink. This difference could be attributed to the exceptional mechanical properties of GO, which will lead to an increase in G′, without having any significant impact on the improvement of the extrusion process. However, in the case of GO-containing inks, the rheological data predicted the optimal GO concentration for printing, which correlates with the printability tests.
The printability evaluation of precursor inks was further conducted using the following factors: printability index (Pr), expansion ratio (α) (Fig. 2D), and uniformity factor (U) (Fig. 2E). Subsequently, the effect of ionic gelation on the expansion ratio and uniformity factor of the 3D printed materials was investigated. Fig. 2D exhibits the α for non-gelated and gelated materials; the filament expansion degree both before and after gelation is indicated by the α value. The findings showed that the α values differed between both non-gelated and gelated structures. For non-gelated samples, the α value gradually increased with the rising GO concentration. A similar trend was also observed in the gelated ones, suggesting a stronger interaction between the formulation components, which promotes the creation of a viscous ink. For each of the various inks, U was calculated for a single layer of the whole construction. The results are expressed in Fig. 2E, showing that the gelation step had minimal effect on the strands' length. Instead, it was observed that the U of GO-containing samples (especially ACNG-0.2 and ACNG-0.5) significantly decreased compared to the ACN ink, both in the case of non-gelated and gelated samples. This was likely due to the uneven dispersion and agglomeration of GO sheets, which also made the printing process more difficult, as shown in the optical images presented in Fig. 2A and B.
![]() | ||
Fig. 3 (A) Top view, (B) surface and (C) cross-section SEM images obtained for the lyophilized scaffolds, at 1 mm, 20 μm and 200 μm scale. |
The total porosity (T.Po) of the printed materials was analyzed and their share depicted in Fig. 4, vs. the solid phase split into two components, FDD and BC, with the exception of A sample where no filler content was added, enabled by the contrast in the tomograms. In addition, based on the scanning resolution, pore, FDD and wall thickness distributions were calculated and displayed in the adjacent charts. Most of the FDDs occur in clusters below 9 μm, while the pore domain seems to narrow with the increase in filler content and distribute in a Gaussian pattern. The wall thickness, nonetheless, varies less, and usually reaches values of 38–42 μm. Based on these profiles, geometrical averaging was used to calculate the median wall/pore diameter (12.7/14.4 μm in sample A, 14.2/28.1 μm in sample AC, 17.2/20.2 μm in sample ACN, 12.6/15.1 μm in sample ACNG-0.1, 13.4/12.1 μm in sample ACNG-0.2 and 13.4/15.2 μm in sample ACNG-0.5); there are not significant gaps in the geometrics of wall/pore templates, indicating that all compositions exhibit equilibrated features. Interestingly, though, the T.Po varied considerably, from the least (72%) in ACNG-0.2 to the highest (89%) in AC. This suggests that there are particular solid phase interactions established between the ink components that can tailor how the freeze-drying process impact liquid/solid phase separation.
As previously stated, we do not expect to capture all the FDDs and neither refer to those as solely consisting of fibers (±GO agglomeration) since they are bound to form aggregates with the matrix too. However, we investigated the FDD to BC ratio in the five compositions and performed some volumetric and dimensional assessments. The fillers to matrix ratio in the synthesis should be around 20:
80 (w/w). Based on the pie-charts inset values, illustrated ratios (v/v) increased in the following order: 1.7% in ACNG-0.1 < 3.3% in ACNG-0.2 < 3.5% in ACN < 5.2% in ACNG-0.5 < 6.9% in AC, compared to the total solid phase. The significantly off value of 1.7% could be attributed to a sort of filler structuration at that concentrations that favor their coherent assembly throughout the material, in domains mostly below the detection limit, interaction type that was in favor of a smooth printing process, as also observed in both rheological and printability studies. The other GO composites do not exhibit the same behavior, probably as a result of too many π–π interactions that could not be outreached by the electrostatic interactions of the fibers with the sheets, thus forming rather thicker FDDs.
The connection index (Conn.) is essential for characterizing the micro-architectural features that underlie complex biological and synthetic systems' physical and functional behavior, analyzing the structural integrity and interconnectivity of porous constructs, essential for characterizing their mechanical qualities. Conn. is calculated using 3D μ-CT images to count the nodes in the network, taking into account their size and shape. This metric usually assesses bone and porous material quality in clinical and research contexts, but the calculation can be adjusted to describe the arrangement of X-ray distinctive phases within the composite materials. Generally, a robust, more interrelated framework has a higher connection index which is reflected in its mechanical stability and lower fracture risk while fragmented and weaker structures corroborate with lesser indexes.
A high Conn. paired with a positive Euler number (E.n) provides a distinctive and somewhat paradoxical insight into the structure being analyzed, since it describes numerous interconnections, as well as significant number of isolated components which do not form intricate loops or enclosed spaces. In the design of the fiber reinforced composite inks we considered a potential adaptation of the individual phases with respect to the rest while reaching equilibrium; upon balancing the physical interactions that occur, a harmonious distribution of stresses and strains should be reached across the composite as a result of the geometrical configuration of the fillers.
This is the confirmation that our engineered biomaterials kept their intended design to have high connectivity for mechanical strength with minimal structural complexity for specific functional needs, like guided support for tissue formation. Data showed that there is a synergistic effect of the reinforcing and functional fibers addition, as well as of the GO sheets that seem to govern materials structure. The dispersed phases interact strongly in a compensatory mechanism that most probably keeps them interconnected and spatially oriented despite being dispersed within the polymer solution. The two focal points of the FDD tomograms (Fig. 4B2/C2–B6/C6) displayed these isolated distributions, but due to their elongated aspect, it seems that form a rather organized template confined within the ink deposition pathway. The tomograms of the fillers mainly illustrated the largest fiber agglomerates that were not fully interconnected, but since usually around 90% coalesce into structures of less than 9 μm, we believe that there is an important share that were under the scanning resolution of the equipment which engages with these observed entities at a micron-scale level. Despite the lesser level of complexity, this kind of micro-architectural feature can underpin efficient support and loads distribution.
Conn. and E.n were primarily discussed with respect to the ones measured for the control, but since each composition is a build-up on the former, their variations could be analyzed from two standpoints. The charts overlaid on Fig. 4B2/C2–B6/C6 depict the variations occurring with the compositing vs. control and vs. the previous formulation, so as to understand how the structure changes with each new addition (CNF, NF, GO) and GO concentration increase (0.1, 0.2, 0.5%). An indication that either Conn. or E.n decreased is the extent of the left-side bars (controls) exceeding the median gridline. Even though further analysis is needed for a more precise analysis of side-by-side pairs, when compared to the A control, up to ACNG-0.2 increasingly more connected scaffolds (BCs) and supra-structuration of FDDs emerged.
Surface convexity index (SCv.I) and object surface/volume ratio (specific surface – SS) were paired in the texture characterization of the six printable formulations. Both features varied similarly; plotted results are depicted in Fig. 4C1 with trendlines. Regarding the SCv.I, data revealed interesting progression of the surface complexity as a result of CNFs, NFs and GO sheets addition. The BCs exhibited a slightly rougher surface because of CNFs and smoothed out drastically for the NFs formulation. No linear correlation could be identified between GO ratio, but SCv.I increased in ACNG-0.1 and ACNG-0.2, which could also be observed in the SEM images, while in ACNG-0.5 roughness index appeared to decrease again, probably due to the stronger stacking interaction of GO sheets when higher concentration was used. On the other hand, FDDs feature increasingly rougher morphologies upon the addition of the first ratio of GO and get smoother for 0.2% and 0.5% since probably the carbon sheets tend to envelop the fibers and reduce specific protrusions of their assembly. The only major discrepancy in the trendlines was observed in ACN composition, which was probably caused by the extra-fiber content that co-assembles with the CNFs and onto which the calcium alginate uniformly adheres. As prior stated, the SS follows a comparable pattern. For both BCs and FDDs, SS and SCv.I reach maximum that can be associated with a possible upper limit of total filler content above which the dispersion is too concentrated to maintain its stability and abrupt phase separations occur. This was very well supported by the clearly broader distribution of FDD in ACNG-0.5.
The algorithm employed for determining the degree of anisotropy (DA) examines the directional alignment of the matter in the prints. Essentially, it quantifies the directional variation of structural qualities, such as stiffness or strength, by assessing the dependency and uniform distribution of the structural center of mass within the item. To further understand the phase structure inside the formulations, we conducted DA measurements for BC and FDD and examined their correlation. The pristine sample (A) exhibited the highest value (DA = 2.26), suggesting that the polymer structures are highly aligned in particular directions upon extrusion. This alignment could enhance the polymer's performance in terms of tensile strength, stiffness, and other properties along those specific directions. The rest of the batch had considerably lower DAs due to a more evenly distributed arrangement of reinforcing compounds, making the formulations more suitable for applications that involve multidirectional mechanical loads.
This could potentially enhance the cellular behavior throughout different stages of tissue formation and facilitate co-culturing of progenitor lineages that are responsive to specific micro-mechanical stimuli. The BCs' DAs were standardized and represented in Fig. 4 as a percentage of the DA value of the control. The lowest DA was observed in ACNG-0.1, and there was a tendency for an increase in DA for the other GO composites, which reaffirms the significance of the combined effect of 1D and 2D fillers, however, only up to a (probably total wt%) point. With respect to fillers, they exhibited lower values, which confirms their contribution to the structuring of the BC and their ability to disperse favorably inside the calcium alginate matrix. The variation of FDDs' exhibited a similar pattern to that of the BCs' and was consistently lower, averaging 22–25% less than the objects.
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Fig. 6 Nanomechanical characteristics of the synthesized scaffolds, expressed by G′ and G′′ moduli (ns p > 0.5, *p < 0.05, **p < 0.005, ****p < 0.0001). |
An interesting fact was that the filler addition could also increase the anisotropy degree of the scaffolds. Punctual differences in the G′ and G′′ values were observed in the case of all materials, and as fillers were added within the polymer matrix, the contrast between the values became higher. This phenomenon was most obvious in the case of ACN sample, where the standard deviation values corresponding to G′ and G′′ were 29.16 and 6.02, respectively. As mentioned before, the nanomechanical features of a material highly influence the cellular migration, proliferation and differentiation towards osteoblast lineages. The fact that after filler addition, the structural complexity (see μ-CT and SEM images) and mechanical anisotropy of the scaffolds are increased confirms the fact that these novel formulations are appropriate for replicating the complex natural bone ECM environment thus favoring bone tissue regeneration.
Sample | T1 max (°C) | ΔH1 (J g−1) | T2 max (°C) | ΔH2 (J g−1) |
---|---|---|---|---|
A | 106.3 | 908.9 | 233.5 | 24.6 |
AC | 118.2 | 780.6 | 229.9 | 44.5 |
ACN | 112.5 | 791.4 | 228.1 | 54.1 |
ACNG-0.1 | 91.3 | 654.3 | 229.8 | 26.2 |
ACNG-0.2 | 118.5 | 686.8 | 228.7 | 40.2 |
ACNG-0.5 | 113.7 | 739.1 | 231.8 | 32.7 |
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Fig. 8 (A) Swelling kinetics and (B) maximum swelling degree of the materials within 48 hours; (C) in vitro degradation curves obtained for the scaffolds within 240 hours. |
Another important aspect that needs to be considered when designing tissue engineering scaffolds is the biomaterial degradation rate, which, in the ideal case, should be balanced with the rate of novel ECM formation. If the degradation rate is too slow, new tissue formation could be hindered by the lack of space. Oppositely, if the degradation occurs to fast, the scaffold could lose its mechanical properties and initial structure, thus making it unable to provide appropriate support for tissue regeneration.64 Considering that the initial healing phase of bone tissue takes approximately 6 to 12 weeks, this could be considered an adequate degradation timeframe for bone tissue engineering scaffolds.65 As observed in Fig. 8C, the degradation degree (DD) of all samples had a sharp increase in the first 48 hours, followed by a constant degradation phase until the end of the experiment. The sample with the highest DD was A (20.1%), followed by ACN (14.90%), ACNG-0.1 (12.97%), ACNG-0.2 (12.44%), AC (12.30%) and ACNG-0.5 (11.37%). These results could be correlated with the structural and morphological features, swelling behavior and nanoindentation analysis, where it was also observed that the presence of fillers (especially GO) within the scaffolds' structure, improves their physical stability and mechanical properties. Moreover, since after 10 days, the DD was approximately 14% for all the composites (∼1.4% per day), it can be postulated that the scaffolds could withstand in physiological environment and provide an adequate template for tissue formation throughout the 12 weeks, timeframe required for initial bone healing.
A complementary test that evaluates the biocompatibility/cytotoxicity of an implant is the lactate dehydrogenase (LDH) release assay. After 4 days of incubation, no notable release of LDH in the extracellular environment was observed, the tendency being maintained after 7 and 14 days (Fig. 9B). These results confirmed the biocompatibility of the calcium alginate-based scaffolds on the osteoblast cells, for up to two weeks of incubation.
The process of bone differentiation is associated with progressive osteoid mineralization, which can be quantified using a method of specific marking of Ca deposits within the ECM of the osteoblast culture with Alizarin Red dye. After 4 days of incubation in the presence of scaffolds, a statistically significant increase in mineralization was observed in the samples, where the printability was improved by CNFs addition, compared to the A sample (A vs. ACN) (Fig. 9C). Also, increasing the scaffolds' stiffness induced a significant stimulation of ECM mineralization for the osteoblast cultures incubated in the presence of ACN. The GO addition within the material composition enhanced the calcification effect, even after 4 days of incubation. A statistically significant effect was observed for the sample with the lowest concentration of GO (ACNG-0.1) compared to the A control and NC. The stimulatory effect of osteoblast mineralization following incubation in the presence of composite scaffolds (ACNG-0.2 and ACNG-0.5) was significantly higher compared to A sample, after 7 days of incubation. After two weeks, the degree of mineralization was slightly increased, and a statistically significant improvement in the formation of Ca deposits was observed for the cell cultures exposed to the sample with the lowest concentration of GO (ACNG-0.1 vs. NC), this result confirming the potential of GO in stimulating osteoblasts differentiation.67,68
The cross-section SEM images achieved during the in vitro assays (Fig. 9D), confirmed that all the analyzed samples had a good biocompatibility with the MG-63 osteoblast cultures. The cells tightly adhered to the substrates, covering the entire available surface, and presented a typical osteoblast morphology with polygonal shape and fusiform cytoplasmic extensions that facilitate cellular adhesion to the scaffold.69 Moreover, the orientation of the cells followed the scaffold morphology, and a preferential deposition on the nanofibers' bundles (areas with higher stiffness) was noticed in the case of the composite materials. The highest percentage of cellular adhesion was reached by the ACNG-0.1, this being in good agreement with the results obtained from MTT, LDH and Alizarin Red assays. In the case of A and AC samples, the presence of degradation products resulting from the scaffolds' decomposition following incubation in the complex cell culture medium, was observed. This phenomenon was diminished because of increasing the material stiffness by adding NFs and disappeared completely after the GO introduction within the composition, thus confirming the increase in chemical stability induced by filler addition; this was also noticed during the in vitro swelling and degradation studies.
ATR FT-IR analysis results showed that there was a good compatibility between the scaffold components, electrostatic interactions, hydrogen bonds and interfacial adhesion being established between calcium alginate and CNFs, NFs and GO, respectively. Furthermore, the nanoindentation, rheology and ink printability assessments showed that the addition of CNFs, NFs and low concentrations of GO (0.1%) induced solid-like behavior in calcium alginate composites and improved their mechanical features, printability index, expansion ration and uniformity factor. These results were also supported by the in vitro swelling and degradation studies, where the ACNG-0.1 scaffolds were found to be most stable. SEM and μ-CT images confirmed that the desired porous, anisotropic morphology was achieved, and the overall architecture of the composite scaffolds was similar to the one of natural bone ECM. Moreover, during the nanoindentation tests, significant differences were noticed between the values of the elasticity and viscosity moduli measured in different points on the composite materials surface, this further highlighting their anisotropic character. Finally, MTT, LDH and Alizarin Red assays confirmed the scaffolds' biocompatibility with MG-63 osteoblasts and emphasized that 0.1 wt% GO was the ideal concentration for enhancing cellular proliferation, differentiation and ECM mineralization. In virtue of these results, it can be concluded that the calcium alginate/cellulose nanofibrils-based 3D printed scaffolds double-reinforced with electrospun NFs and GO showed a great potential for bone tissue engineering applications.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra06167e |
‡ E. Cojocaru and M. Oprea contributed equally to this work and share first authorship. |
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