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Photocatalytic NOx removal and recovery: progress, challenges and future perspectives

Ting Xue a, Jing Li a, Lvcun Chen b, Kanglu Li b, Ying Hua a, Yan Yang *cd and Fan Dong *a
aResearch Center for Carbon-Neutral Environmental & Energy Technology, Institute of Fundamental and Frontier Sciences, University of Electronic Science and Technology of China, Chengdu 611731, China. E-mail: dongfan@uestc.edu.cn
bSchool of Environmental Science and Engineering, Southwest Jiaotong University, Chengdu 611756, China
cSchool of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou 510006, China. E-mail: yangyan1209@gdut.edu.cn
dSynergy Innovation Institute of GDUT, Shantou, 515041 Guangdong, China

Received 21st March 2024 , Accepted 18th May 2024

First published on 20th May 2024


Abstract

The excessive production of nitrogen oxides (NOx) from energy production, agricultural activities, transportation, and other human activities remains a pressing issue in atmospheric environment management. NOx serves both as a significant pollutant and a potential feedstock for energy carriers. Photocatalytic technology for NOx removal and recovery has received widespread attention and has experienced rapid development in recent years owing to its environmental friendliness, mild reaction conditions, and high efficiency. This review systematically summarizes the recent advances in photocatalytic removal, encompassing NOx oxidation removal (including single and synergistic removal and NO3 decomposition), NOx reduction to N2, and the emergent NOx upcycling into green ammonia. Special focus is given to the molecular understanding of the interfacial nitrogen-associated reaction mechanisms and their regulation pathways. Finally, the status and the challenges of photocatalytic NOx removal and recovery are critically discussed and future outlooks are proposed for their potential practical application.


1 Introduction

Nitrogen oxides (NOx, consisting of 95% NO and NO2) are pervasive air pollutants which are implicated in various environmental events (acid rain, photochemical smog, and global warming) and cause detrimental impacts on public health.1–3 They serve as key precursors for the formation of emerging tropospheric ozone, PM2.5 as well as secondary organic aerosol pollution.2,4 Although there are NOx from natural sources, anthropogenic activities, particularly fossil fuel combustion, account for a major contribution to the global NOx emissions in the atmosphere.5,6

While NOx is a pollutant, it can also be recognized as an energy feedstock. With a high reactivity, NOx possesses the potential to be utilized for the synthesis of valuable N-containing chemicals. Ammonia (NH3) is indeed an indispensable chemical for fertilizers,7 dyes,8 polymers,9 explosives,10 resins,10etc., and can serve as a carbon-neutral energy carrier.11 The industrial production of NH3 synthesis currently heavily relies on the Haber–Bosch route, which requires harsh conditions (400–500 °C, 150–300 atm), resulting in more than 2% of global energy consumption.12,13 This high energy consumption is also largely derived from fossil fuels.14 Faced with global energy shortages, recovery of NOx to NH3 gives an alternative route for both environmental control and nitrogen resource utilization.

Photocatalytic technology powered by renewable solar energy has been reckoned as one of the most viable strategies that could convert NOx into less harmful or useful products under mild conditions.15–17 At present, conventional photocatalytic technologies, including NOx oxidation, NOx decomposition, and selective NOx reduction, have been vigorously developed, spanning from material design to elucidation of the underlying mechanisms.6,18–20 Meanwhile, the tendency of photocatalytic removal of NOx has been gradually transformed from oxidation, purification, and then to resource utilization. Particularly, the photocatalytic NOx reduction for ammonia synthesis has achieved milestone progress in recent years.

The review aims to summarize recent advancements in photocatalytic NOx removal and recovery. The cutting-edge developments in photocatalytic removal in terms of NOx oxidation, NOx reduction to nitrogen, and NOx upcycling to ammonia are comprehensively reviewed. We also highlighted the one-step (NO → NH3) and two-step (NO → NO3 → NH3) methods as new ideas for simultaneous NOx removal and resource utilization. Finally, we discuss the current challenges and provide some perspectives on future directions for NOx removal and recovery. The illustration of this review on NOx removal and recovery is shown in Scheme 1. We hope that this review will inspire significant research and essential advancements in the field of photocatalytic NOx removal.


image file: d4sc01891e-s1.tif
Scheme 1 The NOx removal and recovery by different photocatalytic approaches.

2 NOx oxidation

2.1 Single NOx oxidation

2.1.1 NOx oxidation mechanisms. Photocatalytic oxidation removal is mainly applied to low-concentration pollutant purification. During the photocatalytic reaction process, electron–hole pairs are generated in the catalyst under light irradiation, initiating the oxidation reactions. These pairs migrate to the surface of the photocatalysts and react with adsorbed H2O and O2 molecules, leading to the generation of reactive oxygen species (ROS) such as ˙OH, ˙O2, and 1O2. These ROS then participate in a series of oxidation reactions with NO, ultimately forming the final product NO3. Detailed reaction pathways and intermediates involved in this photocatalytic NO oxidation process can be described using specific equations, which are supported by relevant ref. 21 and 22:
 
Photocatalysts + hν → h+ + e(1)
 
H2O + h+ → ˙OH + H+(2)
 
NO + ˙OH → HNO2(3)
 
HNO2 + ˙OH → NO2 + H2O(4)
 
NO2 + ˙OH → NO3 + H+(5)
 
O2 + e → ˙O2(6)
 
NO + ˙O2 → NO3(7)
 
O2 + h+1O2(8)
 
NO + 1O2 → NO3(9)
2.1.2 Materials for NOx oxidation. There are three main factors affecting the catalytic performance of photocatalytic oxidation: light absorption, charge carrier separation and transfer, and active site construction.23 Based on these factors, various modification methods were conducted on TiO2-based materials,24–27 Bi-based materials,28–30 g-C3N4-based materials,31,32 and perovskite-type materials.33 Modification methods include but are not limited to metal/non-metal doping, defects, heterojunctions, and sensitization.34

Single-atom catalysts have attracted much attention in the field of materials due to their unique activity and effective utilization of active atoms. Several studies have confirmed that single atoms can improve the performance of photocatalysts for NOx removal and provide a convenient way to regulate the generation of ROS for effective pollutant elimination. Liu et al.35 achieved the stabilization of Pt on carbon-defective g-C3N4 by leveraging its affinity with nitrogen atoms resulting from carbon vacancies. The resulting Pd-Cv-CN catalyst enhances charge transfer efficiency, generating sufficient photoelectrons for the formation of ˙OH and ˙O2 species. This, in turn, facilitates the removal of NO and enhances the selectivity towards NO3. Hu et al.36 discovered that single Pt atom bridged within a metal–organic framework (MOF)-derived ZnO/C via carbon atoms (Pt–ZnO/C) exhibits enhanced adsorption energy and charge transfer characteristics for O2 and H2O (Fig. 1a and b). In contrast to ˙OH, ˙O2 plays a pivotal role in the conversion of NOx to NO3 on a single atom site at the catalytic surface (Fig. 1c). Zhang et al.37 incorporated Zn atoms into the interlayer of g-C3N4, forming the ZnN3 structure by linking zinc with three nitrogen atoms. The presence of a single zinc atom facilitated the formation of a Zn–O2–NO structure upon adsorption of O2 and NO, thereby promoting the dissociation of O2 and the direct conversion of NO to nitrate (Fig. 1d). Simultaneously, the formation of the toxic byproduct NO2 was inhibited. A similar result enhancement was observed upon doping TiO2 hollow microspheres (TiO2-HMSs) with single atomic Fe.38 Particularly noteworthy is the effect of silver atoms loaded onto BiOCl (001) facet-exposed nanosheets, which constructed triangular Cl–Ag1–Cl sites on Cl-terminated BiOCl. These sites selectively activated molecular oxygen to ˙O2 and enhanced nitrate adsorption by altering the coordination mode of nitrate on the catalyst, thereby preventing nitrate decomposition (Fig. 1e and f).39 The NOx removal efficiency of Ag1/BiOCl reached up to 90%, with 97% selectivity for NO3 and minimal emission of NO2 (Fig. 1g–i).


image file: d4sc01891e-f1.tif
Fig. 1 DFT calculation of (a) O2 adsorption and (b) H2O adsorption on ZnO/C and Pt–ZnO/C surfaces. (c) The NO conversion rate and selectivity of NO2 formation over the Pt–ZnO/C catalyst in the presence and absence of moisture and O2.36 (d) NO oxidation process over g-C3N4 and Zn–CN.37 (e) Photocatalytic NO removal over Ag1/BiOCl using different scavengers. (f) DRIFTS spectra of Ag1/BiOCl for NO oxidation. (g) NO oxidation of P25, BiOCl, Ag1/P25 and Ag1/BiOCl. (h) NO3 selectivity of Ag1/P25 and Ag1/BiOCl under visible light irradiation. (i) The amount of NO2 generation.39

In summary, the introduction of single atoms can significantly enhance the adsorption of O2 and H2O molecules and the generation of ˙O2 and ˙OH, thereby improving both the performance and nitrate selectivity of the photocatalyst. This provides a facile pathway to manipulate the ROS generation for efficient and selective pollutant removal.

2.1.3 Machine learning as an analysis tool for NOx oxidation. It is well-known that the performance of NOx removal not only depends on catalyst properties but also closely relies on preparation methods and reaction conditions. Although catalyst design and optimization of experimental conditions have been fully explored, the dominant factors affecting the NOx removal rate remain unclear. Machine learning (ML) has achieved remarkable progress over the past few decades and has become the most potent tool in the field of data mining and analytics.40,41 ML methods leverage algorithms to extract insights from vast, intricate, and multidimensional datasets, enabling rapid and precise predictions. Recently, progress has been made in employing ML methods in the photocatalytic NOx oxidation process. Li et al.42 achieved success in predicting the NO removal rate in the photocatalytic purification of g-C3N4 catalysts using ML methods like gradient boosting decision trees, eXtreme gradient boosting, and random forests. Their findings indicate that catalyst characteristics, reaction process, and preparation conditions are the primary empirical categories influencing the NO removal rate. They have also unveiled the intricate relationships between the photocatalytic NO removal rate and various influencing factors. This approach, to some extent, mitigates the downsides of traditional experimental work, including high costs, lengthy timelines, and demanding labor.
2.1.4 NO3 decomposition on the photocatalyst. The formation of nitrate is a key process of NOx oxidation, as nitrate has been considered a permanent sink of NOx.43 However, it undergoes photolysis processes under light irradiation (also called detoxification), especially on the surface of the photocatalyst, which in turn serves as a source of atmospheric nitrogenated compounds.44–49 TiO2, the predominant photocatalyst,50,51 has been shown to promote nitrate photolysis processes through photochemical interaction.44 Therefore, exploring the decomposition mechanism of nitrate on the surface of photocatalysts assumes pivotal significance for stabilizing nitrate on the catalyst surface. The enhanced photolysis of nitrate by TiO2 under UV irradiation can be explained using the following reactions52–54 (eqn (10)–(19)):
 
TiO2 + → h+ + e(10)
 
image file: d4sc01891e-t1.tif(11)
 
image file: d4sc01891e-t2.tif(12)
 
image file: d4sc01891e-t3.tif(13)
 
NO2 + → NO + O(3P)(14)
 
NO2 + e → NO2(15)
 
NO2 + 2e + 2H+ → NO + H2O(16)
 
2NO + 2e + 2H+ → N2O + H2O(17)
 
NO2 + H2O → HONO + HO˙(18)
 
HONO + → NO + HO˙(19)

There are two main factors affecting the nitrate decomposition mechanism on the TiO2, which are co-adsorbed cations and the coexisting atmosphere. It is suggested that the cations on TiO2 could inhibit the decomposition of nitrates. The presence of cations enhanced the adsorption of NO3 by forming ion pairs with NO3 and prevented NO3 from binding with light-induced h+ to generate ˙NO3.55,56 The decomposition of nitrates is facilitated by co-existing pollutants in the surrounding environment such as SO2 and volatile organic compounds (VOCs). SO2 preferentially reacts with ˙NO3 radicals rather than photoelectrons, resulting in a significant improvement in nitrate decomposition.57,58 Similar to SO2, formaldehyde (HCHO) participated in the transformation of NO3 to HNO3 through hydrogen abstraction to promote nitrate decomposition. HCHO converts NO3 on particle surfaces into HNO3 by reacting with ˙NO3, and then HNO3 photolyzes at a faster rate.55 Interestingly, NO produced from nitrate decomposition may be re-adsorbed on the surface of TiO2 to promote nitrate decomposition.59 The N–O bond of NO3 could be activated by NO molecules. Subsequently, photogenerated electrons, captured by NO, facilitate the transformation of NO3 under light irradiation through the NO3 + NO → 2NO2 pathway.59 It is proposed that addressing the photochemical transformation of surface NO3 may entail suppressing the formation of NO during the photocatalytic NO oxidation process.

Although the well-known photochemical activity of nitrate decomposition is excited around 300 nm,60 it has been verified that nitrate decomposition could be induced by visible light (λ > 380 nm) on TiO2. Wang et al.47 investigated the decomposition of surface NO3 on nmTiO2 under visible light exposure. By regulating the reaction atmosphere (dry argon, wet argon, and wet air), distinct production of NO and NO2 is observed (Fig. 2a–c). Through meticulous control of in situ DRIFTS experiments, they uncovered different decomposition pathways stemming from different surface coordination modes of the NO3 (Fig. 2d and e). Nitrates generated on photocatalysts exhibit two coordination modes: monodentate nitrate (m-NO3) and bidentate nitrate (b-NO3). The m-NO3 decomposition initiated by photo-induced electrons primarily leads to the production of NO and NO2. It is indicated that H2O and O2 have a remarkable influence on the decomposition products of NO3. The introduction of H2O molecules results in dissociation on nmTiO2, forming surface hydroxyl groups, which then facilitate the conversion of b-NO3 to m-NO3 through hydrogen bonding interactions.47 Subsequently, visible-light-driven photocatalytic decomposition led to an enhancement in the concentration of NOx. Although O2 can promote nitrate regeneration through the oxidation process, the effect of H2O on NO3 decomposition could not be restrained in the presence of O2.


image file: d4sc01891e-f2.tif
Fig. 2 Generation of gas-phase products in (a) dry argon atmosphere, (b) humidity argon atmosphere, and (c) humidity air atmosphere under visible light irradiation. (d) Proposed decomposition mechanism of b-NO3 triggered by visible light photocatalysis: (a) conversion pathway of b-NO3 to m-NO3 under visible light irradiation. (b) Photocatalytic decomposition pathway of produced m-NO3 to NO. (c) Photocatalytic decomposition pathway of produced m-NO3 to NO2. (e) Proposed decomposition mechanism of m-NO3.47

To sum up, the decomposition of nitrate on the surface of active particulate matter TiO2 under various conditions has been confirmed. Therefore, when exploring the mechanism of oxidative NOx removal, it is essential to consider the nitrate decomposition process. This perspective offers valuable insights for a more comprehensive understanding of the photocatalytic reaction.

2.2 Synergistic NOx oxidation

In the real scenario, NOx is typically present alongside other air pollutants. The interaction or combination of NOx with other pollutants, such as volatile organic compounds (VOCs) and sulfur dioxide (SO2), can lead to the formation of more severe secondary pollutants, especially under sunlight irradiation.61–65 In addition to designing effective photocatalysts, it is crucial to address the complexities arising from these multiple pollutants when implementing photocatalytic NO oxidation technology in real reactors at pilot or larger scales.66
2.2.1 Synergistic effect between NOx and VOCs. It has been revealed that there is a certain synergistic effect between NOx and VOCs on the specific photocatalysts to inhibit the generation of by-products. Xue et al.67 proposed an enhanced photocatalytic NO removal through the addition of acetaldehyde to Sr2Sb2O7 to prevent secondary peroxyacetyl nitrate (PAN) formation. The intermediates NO2 from NO and ˙CH3 from acetaldehyde tend to bond and further oxidize to CH3ONO2, thus promoting NO removal. Density functional theory (DFT) calculations show that the Gibbs free energy required for the conversion of NO to NO3 in the mixed degradation process is lower compared to that in the individual removal pathways, thereby favoring the deep oxidation to NO3. Li et al.68 investigated the simultaneous degradation of NO and C7H8 (toluene) mixed pollutants. On the In(OH)3 photocatalyst, NO and toluene exhibit coupling reaction effects and give rise to a new NO conversion pathway, leading to NO deep oxidation to NO3 (Fig. 3a and b). The key intermediate C7H7NOH is favorable for the NO oxidation to NO2 to inhibit O3 formation (Fig. 3c and d). Then NO2 was inclined to bond with toluene to form C7H6NO2. The incorporation of the nitro group alters the charge distribution within the benzene ring, disrupting the typical distribution of electrons within the π–π stacked structure (Fig. 3e). The rearrangement of electrons opens the benzene ring more readily than toluene, allowing further NO3 formation. This synergistic effect of NO and toluene also occurs in InOOH. The increase in humidity could suppress catalyst deactivation and improve the conversion of mixed pollutants, as shown in Fig. 3f.69 The yield of nitrate is also consistent with the conversion efficiency (Fig. 3g). This finding indicates that the extensive occupation of the catalyst surface by nitrate serves as a deactivation factor in mixed pollutant reactions.69 Under high humidity conditions, H2O and NO3 indicate similar adsorption configurations on InOOH, but H2O generates more free radicals to directly enhance the conversion of C–N intermediates, thus promoting the conversion of NO to NO3 (Fig. 3h and i).69 It was also proposed that NO could prevent the deactivation of the photocatalyst due to the incomplete oxidation product NO2 in the process of o-xylene degradation.70 NO2 ensures the generation of a sufficient amount of TiO2 (˙OL) radicals, allowing for the complete mineralization of o-xylene and inhibiting the deactivation of TiO2.70
image file: d4sc01891e-f3.tif
Fig. 3 (a) The removal of NO and C7H8 at different mixing ratios. (b) The nitrogen-containing products identified by IC. (c) The generation of O3 without and with the photocatalyst under light irradiation. (d) In situ DRIFTS spectra for the photocatalytic reaction of NO and C7H8.68 (e) Charge distribution of C7H8 and C7H7NO2 on the In(OH)3 photocatalyst; blue and yellow clouds represent charge depletion and accumulation, and the isosurface level is set to 0.0007 eV Å−3. (f) Conversion of mixed pollutants at different relative humidities. [NO] = [C7H8] = 30 ppm. (g) NO3 production in mixed and single systems at different relative humidities. (h) Simulation of reactant and product binding on the catalyst. (i) Illustration of the synergistic interaction between NO and C7H8 and the promoting effect of H2O.69
2.2.2 Inhibition effect between NOx and SO2. In contrast to VOCs, research indicates that SO2 tends to hinder the removal of NOx. According to the studies of Ao et al.,71 the presence of SO2 resulted in an 8% decrease in NO conversion and a 10% increase in NO2 generation. The formation of sulfate ions on the catalyst surface obstructed the adsorption sites of TiO2 for converting NO2 to HNO3, consequently increasing the exit concentration of NO2. Chen et al.66 further validated this deactivation mechanism through DFT calculations. The result showed that surface hydroxyls on the (101) facet of TiO2 create unsaturated coordination of adjacent Ti or O atoms, promoting the adsorption of NO and SO2. However, there is a competitive adsorption between NO and SO2, as evidenced by the decreasing adsorption energy and charge density. In the oxidation process, SO2 significantly competes with NO for reaction with ˙O2. More valence electrons are involved in the oxidation of SO2, resulting in higher binding energy between *O–SOOO* than *O–NOO*.

3 NOx reduction to nitrogen

Contemporary research in photocatalytic NO abatement predominantly centers on oxidizing NO to NO3. Nevertheless, concerns arise from the production of the more toxic by-product, NO2, catalyst deactivation resulting from the obstruction of reaction sites by nitrate products, and the denitrification of NO3. These challenges impede the practical application of photocatalysts. An alternative approach for NOx removal involves the reduction of NO to N2 without causing deactivation or secondary pollution. This can be achieved through two approaches: direct reduction of NO to N2 and O2 under oxygen-free conditions (NOx decomposition), and selective reduction of NO to N2 in a reducing atmosphere (NOx photo-selective reduction).

3.1 NOx decomposition

The decomposition of NO into harmless N2 and O2 represents one of the most desirable pathways of NO removal, as it eliminates the need for additional reductants. Transition metal oxides have emerged as typical photocatalysts for NOx decomposition.72–82 Utilizing zeolite supports allows for the production of highly dispersed powders, enhancing the performance of NO decomposition.83 Previous studies have demonstrated the significant contribution of transition metal ions to the photocatalytic NO decomposition. As shown in eqn (20), highly dispersed and isolated transition metal oxides form the charge-transfer excited states under irradiation, which involve electron transfer from O(l)2− to M(l)n+:
 
image file: d4sc01891e-t4.tif(20)

The selectivity of N2 increases as the coordination number of the M–O bond decreases, which triggers the photocatalytic decomposition of NO.83 It was shown that the Ti-oxide/Y-zeolite catalysts with tetrahedral coordination exhibit higher reactivity and selectivity for N2 generation and lower selectivity for N2O formation than those with octahedral coordination.83 The performance of the photoreduction reaction could also be improved by oxygen vacancies and doping the catalyst with transition metals.81,82 van de Krol et al.82 doped TiO2 nanoparticles with Fe3+, which changed the photocatalytic NO removal route from oxidation to reduction (Fig. 4a). The Fe3+ substituted Ti4+ in the lattice, and the negative charge of this acceptor-type dopant contributed to the stabilization of positivity-charged oxygen vacancies. The oxygen vacancies could act as active sites to capture the molecular O of the NO molecule and provide light-induced electrons (Fig. 4b). Besides, Ag0 and Ag+ coexist on the TiO2 surface, which both play different roles in the enhancement of N2 selectivity: the Ag0 nanoparticles enhance the light absorption of the material, while Ag+ can decompose the attachment product N2O into N2.81 A recent study shows that layered structured perovskite SrBi2Nb2O9 with ultrathin nanostructure and oxygen vacancies (SBNO-UT) is capable of decomposing NO into N2 and O2 at the close-to-stoichiometric ratio (Fig. 4c).84 As can be seen from Fig. 4d, N2O intermediates were formed by NO reduction during the photocatalytic process. The in situ formed N2O bounds to the defective surface, ensuring further reduction (Fig. 4e). Finally, the breakage of the N[double bond, length as m-dash]O bond completes the reduction of NO to N2.


image file: d4sc01891e-f4.tif
Fig. 4 (a) Photocatalytic conversion of NO to N2 and O2 over 1% Fe-doped TiO2. The sample was irradiated with UV light, and the target pollutant was 100 ppm NO in He. (b) Possible elementary reaction routes of NO on Fe-doped TiO2.82 (c) Formation of photocatalytic NO decomposition products on SBNO and SBNO-UT, respectively, in a sealed system with 13.5 ppm NO. (d) In situ FTIR spectra of SBNO-UT during the photocatalytic NO abatement (0–20 min). The background was collected after the equilibrium of NO adsorption was reached but before illumination. (e) Possible mechanism of the photocatalytic NO decomposition on SBNO-UT.84

3.2 NOx photo-selective reduction

The method of selectively converting NO to N2 by introducing reducing agents such as NH3, CO, H2, and hydrocarbons into the system is known as selective catalytic reduction (SCR). Despite extensive study,85,86 the technology typically operates at high temperatures (300–400 °C),87,88 leading to relatively high energy consumption and potentially excessive CO2 emissions. In addressing these challenges, photo-assisted SCR (photo-SCR) of NOx with NH3 using photocatalysts under light irradiation and low-temperature conditions has been developed as an alternative for NOx reduction.

NH3 serves as a common reductant for NOx removal by photo-SCR, with TiO2 being the most extensively utilized catalyst in this system. The reaction mechanism of NO photo-SCR with NH3 on TiO2 is depicted in Fig. 5a.89 There are numerous TiO2-based materials for photo-SCR, e.g., TiO2/SiO2,90 TiO2 nanotube arrays,91 Bi2WO6/TiO2 Z-scheme heterojunctions,92 g-C3N4/TiO2 (ref. 93) and Pd-loaded TiO2,94 and Si/TiO2.95 Tanaka et al.96 reported achieving the photocatalytic selective reduction of NO with NH3 using TiO2 under xenon lamp illumination at conversion temperatures as low as 50 °C. They also investigated the activity of TiO2 surfaces loaded with 1 wt% of various transition metal oxides.97 Their findings revealed that Nb, Mo, and W oxides promoted the photo-SCR activity of TiO2, with WO3/TiO2 exhibiting the highest activity (Fig. 5b). The number of acidic sites on TiO2 as active sites for the photo-SCR reaction determines the reactivity of the photocatalyst.98 Modification of TiO2 with WO3 resulted in increased polarizability, enhancing the surface acidity and thus facilitating the reduction of NO.99,100 Subsequent studies concluded that agglutination occurs with increasing WO3 addition, with isolated W species enhancing the chemical reduction activity of NO, while agglutinated W species remain inactive.101


image file: d4sc01891e-f5.tif
Fig. 5 (a) Proposed reaction mechanism of the photo-SCR over a TiO2 photocatalyst under UV-light irradiation.89 (b) Conversion of NO in the photo-SCR over various metal oxide-promoted TiO2 photocatalysts.102 (c–e) NH3-SCR activity of single- and multi-element doped CaTiO3.103

Perovskite (ABO3) structured materials with flexible structures have recently garnered scientific interest for their application in photo-SCR. Researchers have synthesized Ce–Fe–Mn doped CaTiO3 perovskite from titanium-containing solid waste using the molten salt method.103Fig. 5c–e illustrate that CaTiO3 showed no photocatalytic activity for NO removal at temperatures ranging from 100 to 300 °C. However, (Ca, Ce) (Ti, Mn, Fe) O3 demonstrated almost 100% NO conversion under light irradiation at 135 °C (GHSV = 72[thin space (1/6-em)]000 h−1). Both Mn and Fe are incorporated into the B-site of CaTiO3, while Ce occupies the A-site. Mn doping enhances material light absorption and the capacity to capture NO. After Fe doping, the oxidation center for NO-to-NO3 shifts from the five-coordinated Mn5c site to the Fe5c site, significantly altering the reaction pathway of conventional SCR. Furthermore, Pr doping of LaCoO3 supported on a natural palygorskite (Pal) surface eliminates over 95% of NOx within the low-temperature range of 150–250 °C.104 Appropriate Mn doping into LaFeO3 to form LaFe1−xMnxO3/attapulgite (ATP) nanocomposites extends its visible light absorption range, resulting in increased NO conversion, reaching a maximum of 85%, with N2 selectivity close to 100%.87 Ni-doped LaFeO3 nanocomposites exhibit a higher NOx conversion rate of 92%.105 Moreover, nitrogen-doped carbon quantum dot modified PrFeO3/Pal, with abundant acid sites, demonstrate 93% NO removal and 100% N2 selectivity under visible light illumination, showing considerable tolerance to SO2 and H2O.106

4 NOx upcycling to ammonia

The upcycling of NOx to ammonia presents an environmentally friendly opportunity for both NOx pollutant elimination and sustainable ammonia production. While electrocatalytic synthesis of ammonia has garnered considerable attention, photocatalytic reduction of NO to ammonia remains in its nascent stage. Nevertheless, recent years have seen significant advancements in photocatalytic ammonia synthesis. The authors outline two potential approaches for NOx resource utilization via photocatalysis. One method involves the use of a chelating agent with the dissolution of NO in water, followed by a one-step reduction to ammonia via photocatalysis (one-step method). Another approach entails oxidizing NO to the highly water-soluble NO3 initially, followed by its reduction to ammonia through an eight-electron reduction process (two-step method).

4.1 One-step method (NO → NH3)

The direct one-step synthesis of NH3 from NO is an ideal strategy for transforming waste into valuable resources. While research efforts in NOx reduction reactions (NOxRR) have predominantly focused on enhancing NH3 synthesis rates, achieving high NOx conversion efficiency remains a crucial yet less explored objective.107,108 Typically, NOxRR experiments necessitate efficiency tests with high concentrations (>10[thin space (1/6-em)]000 ppm) of NO to ensure an adequate feedstock for enhancing ammonia production.109 However, limited NO conversion persists as a key challenge for the sustainability of the NO-to-NH3 reduction pathway.

The ultra-low solubility of NO in water (1.94 mmol L−1) is one of the primary reasons for limited NO conversion.110 To address this challenge, a novel one-step NOx photoreduction pathway, referred to as the on-site coupling system, has been recently developed. This system enables NO direct upcycling under ambient conditions (Fig. 6a).111 Specifically, the solution was supplemented with Fe(II)EDTA as a NO chemical absorbent, generating Fe(II)EDTA-NO chelates, while formaldehyde (HCHO) served as an antioxidant to prevent the Fe(III) formation from Fe(II) oxidation. This simultaneous chemical absorption and photocatalytic reduction system enabled continuous NO adsorption, NO reduction, and Fe(II)EDTA regeneration on-site.111 TiO2 decorated with 11.6 mg L−1 Au nanoparticles could provide ample active sites to facilitate charge separation, thereby enhancing NH4+ generation. Using this on-site coupling system, the performance of AuNPs–TiO2 is shown in Fig. 6b and c, demonstrating exceptional NO conversion efficiency (89.0%), ammonia production selectivity (95.6%), and ammonia recovery efficiency (>90%). Virtually no other side products are detected. Subsequently, the generated ammonia was recovered via a simple ion exchange method, with recovery rates still exceeding 90% within 50–200 mg L−1 ammonia production (Fig. 6d). Moreover, the NO conversion efficiency and the NH4+ selectivity remained unaffected even in the presence of resistance factors such as H2O, SO2, and metal ions (K+, Ca2+, Cd2+, and Pb2+) (Fig. 6e). These high recovery efficiencies and anti-poisoning capacities underscore the environmental practicality of NOx removal in flue gas. The on-site coupling strategy achieves significant efficiency milestones for sustainable NO removal and also offers insights into NO upcycling for the future of carbon neutrality.


image file: d4sc01891e-f6.tif
Fig. 6 (a) Illustration of the on-site coupling system of continuous chemical absorption and catalytic reduction. (b) NH4+ synthesis rate between the pristine and Au-decorated TiO2. (c) Selectivity test. (d) Ammonia recovery evaluation after the continuous absorption and photoreduction of NO. (e) Poisoning resistance against vapor, SO2, and metals.111

The simultaneous presence of NO and SO2 in flue gas poses significant challenges for their concurrent removal and recovery.112,113 Since SO2 is easily dissolved and oxidized, it can serve as a potential reductant in the NO photoreduction reaction. Furthermore, the on-site coupled system demonstrated the synergistic removal and recycling of NO and SO2 without the need for scavengers.114 The formation of the SO2–NO redox pair facilitates high conversion rates of both NO and SO2 in continuous flow. Achieving a remarkable selectivity for both NO-to-NH3 upcycling (97%) and SO2-to-SO42− purification (92%) simultaneously underscores the practicability of value-added conversion of air pollutants (Fig. 7a and b).114 Maintaining the efficiency of NO conversion and reduction crucially depends on preventing the oxidation of Fe(II) to Fe(III) in Fe(II) EDTA. Through verified in situ ATR-FTIR experiments, it was revealed that SO2 exhibited a promoting effect on Fe(II) maintenance, while no interaction was observed between SO2 and EDTA (Fig. 7c and d).


image file: d4sc01891e-f7.tif
Fig. 7 The continuous selectivity evaluation for (a) NO-to-NH3 reduction and (b) SO2-to-SO42− oxidation. In situ ATR-FTIR spectra for the recording of Fe(II)EDTA characterization signals (c) without and (d) in the presence of SO32− provision. (e) In situ EPR measurements for the consumption of TEMPO in the photocatalytic reduction process of NO without (up) and with (down) SO32− provision, respectively, (f) In situ EPR measurements for the production of DMPO-˙OH by H2O oxidation (up) and DMPO-˙SO3 by SO32− oxidation (down), respectively.114

The chemical redox pair of SO2–Fe(III) is illustrated in eqn (21)–(23).114

 
Fe(II) → Fe(III) (spontaneous oxidation)(21)
 
SO2 + H2O → SO32− + 2H+ (dissolution)(22)
 
2Fe(III) + 2SO32− + O2 → 2Fe(II) + 2SO42− (chemical redox pair)(23)

As depicted in Fig. 7e and f, compared to h+-induced ˙OH production, the h+-induced SO2 oxidation reaction to ˙SO3 promotes charge separation, thereby generating more e, and enhancing the efficiency of the nitrogen oxide reduction reaction to produce NH3. The overall mechanism for synchronous NO and SO2 conversion is illustrated in eqn (24)–(26):

 
SO2 + H2O → SO32− + 2H+ (dissolution)(24)
 
5SO32− + NO + 5h+ + 5e + 5H+ →5˙SO3 + NH4+ + OH (photocatalytic redox pair)(25)
 
5˙SO3 + NO + 5h+ + 5e + 5H+ + 9OH → 5SO42− + NH4+ + 5H2O (photocatalytic redox pair)(26)

Thus, a one-step NOx reduction method has been devised by concurrently absorbing and converting NOx. This system also exhibits great resistance to toxicity, including resistance to K+, Ca2+, and Cd2+ metal ions, respectively. The effective separation and retrieval of reaction products provide this system with sustainable stability and potential economic viability. Continuous NOx removal and upcycling under ambient conditions with high conversion efficiencies were achieved, marking significant advancements in photocatalytic NOx removal and recycling compared to SCR and chemical absorption technologies.

4.2 Two-step method (NO → NO3 → NH3)

Among the redox products of NOx, NO3 is the dominant and accessible substance on the surface of the photocatalyst.39,67 Significant quantities of NO3 are released into the environment through processes such as the combustion of fossil fuels and agricultural activities, driven by the progress of urbanization and industrialization.115 The surface of the photocatalyst is the overlooked storage site for NO3, where the generated nitrate could be easily removed from the catalyst and subsequently concentrated in liquid form.69,116 However, excessive amounts of NO3 in water can pose a pollution concern. To address this issue, photocatalytic technologies have been employed to convert excess nitrate into valuable NH3.

Photocatalytic reduction of NO3 to ammonia via multiple electron transfer (eqn (27)), could emerge as a potent method for ammonia production under ambient conditions of room temperature and atmospheric pressure.117 N2 and H2 formation reactions are two side reactions that consume photoexcited electrons (eqn (28) and (29)).117,118 Therefore, it is necessary to enhance not only the ammonia yield but also the ammonia selectivity. A summary of studies on the reduction process of nitrate to ammonia by various photocatalysts is presented in Table 1.

 
NO3 + 9H+ + 8e → NH3 + 3H2O (1.20 V vs. NHE)(27)
 
NO3 + 6H+ + 5e → 1/2N2 + 3H2O (1.25 V vs. NHE)(28)
 
2H+ + 2e → H2 (0.00 V vs. NHE)(29)

Table 1 Comparison of the results of NH3 production with different photocatalysts
Photocatalysts Hole scavengers Light source pH NO3 conversion (%) NH4+ production (mmol gcat−1 h−1) NH4+ selectivity (%) Ref.
Cu2ONCs-TNS Formaldehyde 300 W Xe lamp N/A 94.2 42.6 98.6 119
CuOx@TNS Ethylene glycol 300 W Xe lamp 8.3 100 16 96.1 120
Cu-TNS Formic acid 300 W Xe lamp 3.5–3.6 >99 0.1 97.6 118
BaONCs@TNS Ethylene glycol 300 W Xe lamp 7 ∼3.5 89.8 97.7 121
Photo-reductive TiO2 N/A 450 W medium pressure UV 7 ∼71 N/A 60 122
LaFeO3/HTCC nanocomposites Acetic acid 300 W Xe lamp 2 94.6 N/A 88.7 123
LaFeO3/biochar nanocomposites Formic acid 300 W Xe lamp 2 98 N/A 97 124
Ni/HxWO3−y hybrids Ethylene glycol 300 W Xe lamp N/A ∼92 10.5 98.3 125
Carbon/bismuth/Bi2O3 Ethylene glycol Simulated sunlight N/A N/A 0.4 95 126
CuAg/TiO2 Methanol Black light 6 96 N/A 85 127
Ni2P/Ta3N5 N/A Fluorescent lamps 2 79 0.2 68 128
PdSn/NiO/NaTaO3:La Formic acid 125 W high pressure UV N/A 100 N/A 72 129
JRC-TIO-6 (rutile TiO2) Formic acid 2 kW Xe lamp 2.4–3 79 0.02 97 117
CuPd/TiO2 Methanol UV N/A >95 N/A 78 130


It can be inferred from Table 1 that TiO2-based materials are prominently utilized as catalysts for NO3-to-NH3 reduction, particularly highlighting metal-modified TiO2 nanosheets (TNSs). Recently, as shown in Fig. 8a, alkaline-earth oxide clusters constructed on TiO2 nanosheets (MONCs-TNSs, M = Mg, Ca, Sr or Ba) were reported to enhance NO3-to-NH4+ production, among which BaONCs-TNSs achieve both exceedingly high NH4+ selectivity (97.7%) and high NH4+ yield (89.8 mmol gcat−1 h−1).121 To the best of our knowledge, this is the highest production of ammonia by the photocatalytic reduction reaction. Remarkably, there's an incremental rise in the rate of ammonia synthesis throughout the reaction, attributed to the concurrent Operando formation of BaONCs and the ammonia synthesis reaction (Fig. 8b and c). Upon achieving stabilization of BaONCs on TNSs, a notable and consistent production of ammonia on BaONCs-TNS composites was realized.


image file: d4sc01891e-f8.tif
Fig. 8 (a) Catalytic efficiency tests showing the enhancement of Operando construction of alkaline-earth oxide clusters on TNS surfaces. (b) Quasi in situ high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) images showing the evolution course from isolated Ba single atoms (BaSAs) to subnanometric (BaONCs) at the irradiation time of 5 min (up) and 10 min (down). (c) Variation of Ba2+ concentration during the Operando construction of BaONCs detected by ion chromatography.121 (d) NH3 photosynthesis rate of the dynamic process. (e) Efficiency comparison between the different composites of Cu species and the TNS substrate. (f) The evolution process of the different chemical states of Cu2+ and Cu+ under the catalysis conditions. (g) Snapshots of the photosynthesis reactor along with the photosynthesis reaction time for the observation of the dynamic evolution of Cu species. (h) Schematic illustrations for the synchronous Cu2O NCs construction and NH3 photosynthesis in the realistic catalysis condition.119

Chen et al.119 further elucidated the criticality of the on-site formation of authentic active sites under realistic catalytic conditions. They engineered Cu2ONCs-TNS materials, wherein dynamic Cu2O sub-nanoclusters were on-site constructed on TNSs using CuCl2 solution through a photoinduced pseudo-Fehling's route. Different from BaONCs-TNS which remains stable once it has been constructed, the morphology and chemical state of Cu2O exhibit dynamic evolution, as the actual reaction cannot progress over preformed Cu2O sites (Fig. 8d and e). Numerous in situ experiments revealed a photoswitchable reversible conversion pattern between Cu2+ and Cu+ in the photosynthesis reaction, aligning with the performance of ammonia synthesis by nitrate reduction (Fig. 8f and g).119 NH3 photosynthesis was directly attributed to the enhanced charge separation and transformation capacity from the Cu2O active sites. Consequently, the establishment of a genuine structure–activity correlation was achieved by uncovering the synchronous formation of the Cu2O active site and catalytic reaction (Fig. 8h).

In addition, a groundbreaking perspective has emerged regarding the interplay between single atoms and oxygen vacancies (OVs) (Fig. 9).118 The incorporation of single-atom Cu into TiO2 nanosheets (Cu-TNSs) resulted in a 62-fold increase in ammonia production compared to pristine TiO2, with a selectivity of 97.6%. The introduction of Cu atoms, replacing Ti sites, induces the generation of OVs and lattice strain. NO3 preferentially adsorbs onto Ti atoms neighboring Cu atoms. The near-isolated Cu atoms and OVs facilitate multiple NO3 adsorptions at a single site, effectively inhibiting the release of NO2 intermediates and minimizing N-to-N interactions, thus ensuring high NH3 selectivity.


image file: d4sc01891e-f9.tif
Fig. 9 NO3-to-NH3 reaction mechanism on Cu-TNSs. TiO2 with isolated Cu2+ atomic sites (blue) and defects generates photoexcited electrons and holes under light irradiation.118

Furthermore, CuOx@TNS was designed for NO3 reduction with a 100% NO3 conversion rate and 96.1% ammonia selectivity by coupling the nitrate reduction reaction with a glycol oxidation reaction system.120 The active site for improving ammonia formation is identified as the CuOx species with an amorphous Cu–O–Ti bimetallic oxide cluster structure (Fig. 10a).120 Given that redox reactions occur concurrently, it's evident that the oxidation half-reaction also significantly influences NH3 production. To explore the impact of various oxidation half-reactions on NO3 reduction, oxidative reactants including deionized water (DI), methanol (CH3OH), ethylene glycol ((CH2OH)2), and acetic acid (HCOOH) are introduced into the reaction system (Fig. 10b and c). It is revealed that the NO3 reduction process is hindered by the formation of potent oxidizing ˙OH radicals (Fig. 10d). The presence of ethylene glycol expedites the consumption of h+ during the formation of alkoxy radicals (˙R), thus mitigating ˙OH production. Moreover, the Cu–O–Ti sites could promote the preferential oxidation of ethylene glycol, thereby enhancing both the efficiency and selectivity of ammonia production (Fig. 10e). These findings underscore the pivotal role of the oxidation half-reaction. The deliberate design of the oxidation half-reaction not only enhances the effective utilization of electrons and holes but also modulates the reaction pathway, thus promoting the progress of the NO3 reduction half-reaction.


image file: d4sc01891e-f10.tif
Fig. 10 (a) Magnified HAADF-STEM image of 0.52 wt% CuOx@TNS. NH3 photosynthesis yields under different cooperative oxidative half-reactions for (b) TNSs and (c) 0.52 wt% CuOx@TNS after 1 h irradiation. (d) EPR spectra of DI, CH3OH, (CH2OH)2, and HCOOH oxidative half-reactions on TNSs and 0.52 wt% CuOx@TNS catalyst after light irradiation for 5 min. (e) Illustration of the directed NO3RR by coordination of different oxidative reactions.120

In summary, the photocatalytic performance of NO3-to-NH3 photocatalytic reduction highly relies on the strategic construction of active sites and the coordination of redox reactions. This offers an innovative perspective on experimental design aimed at achieving high NH3 selectivity and production. Recent studies have shown that NO3 originating from NO oxidation has achieved nearly 100% NH3 selectivity. It is desired to employ a two-step process (NO → NO3 → NH3) to achieve a highly selective conversion of NO to NH3.

5 Conclusions and perspectives

5.1 Conclusions

Table 2 summarizes and compares the application scenarios, reaction conditions, photocatalysts, and reaction activity for NOx removal under the different reaction pathways. It is found that the application of photocatalytic technology has transcended indoor NOx treatment and is now addressing challenges posed by complex pollutant compositions and industrial flue gases. Interestingly, TiO2 remains the most extensively studied photocatalyst in both NOx oxidation and NOx reduction, probably due to its outstanding carrier separation capability. Besides, the overall redox properties also depend on catalyst modification or adjustment of environmental atmospheres in different systems. The photocatalytic performance showed that the NOx conversion and product selectivity have exceeded 90% for most of the redox pathways except NOx decomposition. This marks a significant advancement towards the future application of photocatalytic NOx removal and recovery.
Table 2 Conclusion and comparison of NOx removal by various reaction pathways
Reaction pathway Product Scenarios of application Typical photocatalysts NOx concentration Temperature (°C) Flow rate (L min−1)/GHSV (h−1) Carrier gas Supplements Conversion (%) Selectivity (%)
NOx oxidation Single oxidation NO3 Air purification TiO2, g-C3N4, WO3, Bi-based materials ∼600 ppb Room temperature 1 L min−1 Air N/A ∼90 ∼97
Mixed oxidation NO3 Air purification TiO2, In(OH)3, Sr2Sb2O7 30 ppm Room temperature 1 L min−1 Air VOCs, SO2 ∼100 N/A
NOx reduction NOx decomposition N2 Air purification TiO2, g-C3N4 <1 ppm N/A 1 L min−1 Air/Ar N/A ∼50 N/A
NOx photo-SCR N2 Flue gas treatment TiO2, perovskite 1000 ppm <200 50[thin space (1/6-em)]000 h−1 3% O2, 97% N2 NH3, H2, hydrocarbon, etc. >90 ∼100
NOx upcycling One-step method NH3 Flue gas treatment TiO2 500 ppm 25 25[thin space (1/6-em)]000 h−1 N/A Fe(II)EDTA/hole scavengers (e.g. HCHO, SO2) 97.6 ∼97.1%


In conclusion, photocatalytic technology is a promising method for NOx removal and recovery, owing to its mild reaction conditions and eco-friendliness. In recent years, significant strides have been made in the field of photocatalytic NOx removal, spanning from the optimization of photocatalysts to the exploration of mechanisms and the modulation of reaction pathways, resulting in unprecedented performance in NOx removal. The emerging photocatalytic reduction of NOx to ammonia offers a viable alternative for NOx recovery. This review summarizes the latest advancements in photocatalytic removal, encompassing NOx oxidation (both single and synergistic removal, as well as NO3 decomposition), NOx reduction to nitrogen, and the upcycling of NOx into ammonia. Furthermore, we highlight photocatalysis-based NOx recovery, including one-step and two-step methods, as a promising approach to tackle existing environmental and energy challenges.

5.2 Future outlook

The utilization of photocatalytic technology for the removal and recovery of NOx is currently in the research phase, with the practical application still a considerable distance away. We recommend that future studies systematically address the following issues:

(1) Comparing the performance of photocatalysts across different studies in the realm of NOx oxidation proves challenging due to the diverse array of reaction conditions such as light source, gas flow rate, initial NOx concentration, mass of the photocatalyst, reactor design, and others. To comprehensively evaluate photocatalyst performance and identify truly efficient photocatalysts, there is a pressing need to establish uniform performance standards.

(2) Despite notable advancements in the performance of photocatalytic NOx removal in recent years, a gap persists when compared to thermal catalytic NOx removal. One of the primary reasons for this gap is the insufficient exploration of the interfacial reaction mechanism governing photocatalytic NOx removal. To address this, in situ detection methods with higher resolution, such as in situ EPR, DRIFTS, and Raman spectroscopy, should be more extensively employed. These techniques can unveil the intricacies of the photocatalytic reaction mechanism, subsequently informing catalyst design and modification efforts.

(3) In the one-step method, the yield of ammonia is significantly influenced by the solubility of NO, thus necessitating further enhancement of NO solubility in water. Introducing chemical absorbents to adsorb NO suggests the need for additional methods to separate the resulting ammonia, thereby increasing costs and rendering it less favorable for practical applications. An absorbent-free approach is preferable to augment the solubility of high concentrations of NO in water and to develop photocatalysts capable of achieving an ammonia yield that meets recovery criteria. Moreover, photocatalysts can be selectively designed to further reduce NOx to N2 instead of ammonia, offering an alternative solution to address current environmental challenges.

(4) In the two-step process, the primary challenge lies in effectively collecting the nitrates produced from NOx. During the photocatalytic NOx oxidation process, nitrates gradually accumulate on the catalyst surface. However, due to the limited availability of adsorption sites on the surface and the simultaneous decomposition of nitrates, only a small portion of nitrates remains on the photocatalyst surface. It is imperative to enhance the thorough oxidation of NOx and suppress the decomposition of nitrates. Additionally, nitrates are commonly found in relatively high concentrations in wastewater, presenting an opportunity to enhance ammonia production.

(5) Machine learning offers a potent tool for predicting catalytic reaction performance accurately, aiding chemists in tasks like material screening, experiment optimization, and mechanistic studies. Nonetheless, it's crucial to emphasize that machine learning should be applied judiciously. While it's a valuable tool, it's not a universal solution and cannot substitute well-considered experimental designs. In practice, a combination of expertise is still vital to ensure that machine learning and traditional methods work together harmoniously to achieve broader environmental science objectives.

Author contributions

All of the authors contributed to the literature search, writing and editing of this review.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was supported by the National Natural Science Foundation of China (22261142663, 22225606, and 22176029).

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