Li
Quan
a,
Yirong
Cao
a,
Jinlong
Liu
*b,
Bao Yu
Xia
a,
Xin
Zhao
*c and
Bo
You
*a
aKey Laboratory of Material Chemistry for Energy Conversion and Storage Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China. E-mail: youbo@hust.edu.cn
bCollege of Chemistry and Chemical Engineering, Central South University, Changsha, Hunan 410083, China. E-mail: liujinlong@csu.edu.cn
cHubei Engineering Research Center of Radio Frequency Microwave Technology and Application, School of Science, Wuhan University of Technology, Wuhan, Hubei 430070, China. E-mail: xzhao@whut.edu.cn
First published on 5th June 2024
The oxygen evolution reaction (OER) is an essential anode reaction paired with various energy conversion processes including hydrogen evolution, CO2 reduction and nitrate reduction under diverse pH conditions, and its sluggish kinetics limits the overall energy efficiencies of those processes due to the lack of highly efficient OER electrocatalysts. Herein, we report wrinkled Ir-doped MnOx (Ir-MnOx) nanospheres as advanced OER electrocatalysts over a wide pH range (0–14). Benefiting from the wrinkled nanospherical morphology with a large specific area and optimal electronic structure, the resulting Ir-MnOx shows low overpotentials of only 270, 295, and 360 mV at 10 mA cm−2 under acidic, alkaline and neutral conditions, respectively. Specifically, a high Ir mass activity of 1335.7 A gIr−1 at 1.5 V vs. RHE under acidic conditions can be achieved. Systematic experiments and operando spectroscopy characterization as well as density functional theory (DFT) calculations reveal that integrating Ir into MnOx leads to a modulated electronic structure for optimal intermediates adsorption, and their synergy prevents the migration/aggregation of Ir species and the peroxidation of MnOx substrates, jointly beneficial to improve the OER activity and stability.
Iridium (Ir)-based materials are considered state-of-the-art OER electrocatalysts owing to their relatively high catalytic activity and decent stability under harsh conditions.17,28 However, the limited reserves and low mass activity limit their large-scale applications.29,30 It is thus vital to reduce the Ir dosage in electrocatalysts and/or improve their intrinsic activities. Efforts have been made to minimize Ir loading, among which integrating Ir species with suitable supports has been recognized as a reliable approach.31,32 Moreover, the interaction between doped Ir species and substrates can not only tune the electronic structure and thus intrinsic catalytic properties of the electrocatalysts, but also improve the dispersion of Ir sites to alleviate the possible aggregation during long-term operation for boosted specific mass activity.33,34 Specifically, manganese-based oxides are commonly used as supporting materials to construct OER electrocatalysts due to their natural abundance, affordable cost, decent activity and robust durability.35,36 Successful attempts have been made using manganese oxides to support Ir species featuring enhanced OER performance in a narrow pH range.29,37–40 These electrocatalysts, however, still suffer from high Ir usage and poor performance, especially in neutral or acidic media.6,41,42 It is still challenging to develop advanced manganese oxide-supported Ir-based OER electrocatalysts in a wide pH range.
Herein, we have synthesized wrinkled Ir-doped manganese oxide (Ir-MnOx) nanospheres as pH-universal OER electrocatalysts via a facile solvothermal and annealing of Ir-doped Mn-MIL-100 metal–organic frameworks. The unique morphology of wrinkled nanospheres and the abundance of porosity inherited from Mn-MIL-100 facilitate mass transfer and access of active sites. Introduction of Ir species in MnOx supports prevents their migration and agglomeration, and meanwhile, their synergistic effect results in a regulated electronic structure and thereby optimal adsorption of intermediates during the OER, as revealed by our combined experiments, operando spectroscopy characterization and theoretical calculations. Consequently, the resulting Ir-MnOx exhibits superior OER activity and stability, outperforming the state-of-the-art IrO2 benchmark electrocatalyst in the whole pH range (0–14). For instance, under acidic conditions, the resulting Ir-MnOx exhibits a low overpotential of only 270 mV at 10 mA cm−2, and high Ir mass activity of 1335.7 A gIr−1 which is 150 times higher than that of commercial IrO2 (8.9 A gIr−1) at 1.5 V vs. RHE. In addition, Ir-MnOx also shows excellent activity under alkaline and neutral conditions, with respective overpotentials of only 295 and 360 mV to reach 10 mA cm−2 as well as robust stability. This work may provide a plausible strategy for the design and synthesis of highly active, low-cost, and reliable pH-universal OER electrocatalysts.
The phase and crystal structure of Ir-MnOx were investigated by X-ray diffraction (XRD). As shown in Fig. 2a, the diffraction peaks at 23.1°, 32.9° and 55.2° can be assigned to the (211), (222) and (440) facets of Mn2O3, respectively, whereas the diffraction peaks at 18°, 28.9°, 32.3°, 36.1°, and 59.8° correspond to the (101), (112), (103), (211), and (224) facets of Mn3O4, respectively. Furthermore, the characteristic diffraction peaks of metallic Ir are also observed at 40.7° and 47.3°. It is worth noting that only peaks attributed to Mn2O3 can be observed for the control sample (denoted as Mn2O3) obtained by similar annealing of Mn-MIL-100 (Fig. S2†), indicative of the tuned electronic state of Mn after Ir incorporation. X-ray photoelectron spectroscopy (XPS) measurements were then conducted to analyse the chemical composition and electronic structure of Ir-MnOx. The XPS survey spectrum evidences the presence of Ir, Mn, and O elements in Ir-MnOx (Fig. S3†), consistent with the elemental mapping results (Fig. 1g). As depicted in Fig. 2b, the high-resolution O 1s spectrum of Ir-MnOx can be deconvoluted into lattice oxygen (metal–O) at a binding energy of 529.8 eV (53.4%), surface adsorbed oxygen (metal–OH) at a binding energy of 531.2 eV (37.3%), and oxygen in adsorbed H2O at a binding energy of 533.0 eV (9.3%).46–48 Compared to the Mn2O3 control, Ir-MnOx shows a decreased content of lattice oxygen and an increased content of surface adsorbed oxygen, which is beneficial for the OER following the adsorbate evolution mechanism.12,29,49–51 In the high-resolution Mn 2p spectrum of Ir-MnOx (Fig. 2c), the binding energies of Mn 2p3/2 peak at 641.2 and 642.4 eV and those of Mn 2p1/2 peak at 652.0, and 653.6 eV can be assigned to Mn2+ and Mn3+, respectively.52–54 Besides, in the Mn 2p spectrum of Mn2O3, the peaks observed at 642.0 eV and 653.3 eV can be assigned to Mn3+. Apparently, the peak of Mn2+ appears in Ir-MnOx, indicating the reduced oxidation state of Mn after doping Ir and a strong interaction between them.36 Compared with Mn2O3, a mixed Mn2+/Mn3+ oxidation state exists in Ir-MnOx, which can accelerate the charge transfer55 and confer greater coordination flexibility around the Ir sites.56,57 Besides, in the high-resolution Ir 4f XPS spectrum (Fig. 2d) of Ir-MnOx, the peaks at binding energies of 61.7 and 64.6 eV can be assigned to Ir 4f7/2 and Ir 4f5/2 of metallic Ir.58,59 Relative to IrOx, metallic Ir may exhibit greater corrosion resistance and better conductivity,60,61 which can reduce the OER overpotential to mitigate the peroxidation of MnOx.62 Collectively, doping Ir into MnOx modulates the electronic structure of the resulting Ir-MnOx electrocatalysts, providing the possibility to optimize the adsorption of intermediates during the OER, and the MnOx supports provide robust anchor sites for highly active Ir species to increase the durability under harsh conditions. Both synergistically enhance the OER activity and stability of the resulting Ir-MnOx electrocatalysts.
The electrocatalytic OER activities of Ir-MnOx along with Mn2O3 and commercial IrO2 as controls were first analysed in strong acidic media (1 M HClO4) with a three-electrode system. As illustrated in the OER polarization curves (Fig. 3a), Ir-MnOx exhibits a small overpotential of only 270 mV at a current density of 10 mA cm−2 (η10 = 270 mV), which is much lower than those of Mn2O3 (η10 = 507 mV), commercial IrO2 (η10 = 326 mV) and many reported electrocatalysts (Table S1†). To confirm the current contribution from the OER rather than other possible side reactions like self-oxidation of electrocatalysts or two-electron water oxidation, the faradaic efficiency (FE) of Ir-MnOx for oxygen generation was investigated using a rotating ring disk electrode (RRDE) (Fig. S4†). The nearly 100% FE of Ir-MnOx at 1.45 V vs. RHE demonstrates the exclusive contribution from the OER. With increasing potential, the FE of oxygen decreases due to the massive generation of oxygen bubbles which cannot be collected at the ring electrode completely.63,64 Furthermore, the Tafel slope of Ir-MnOx (51.5 mV dec−1) is much smaller than those of Mn2O3 (150.4 mV dec−1) and commercial IrO2 (77.1 mV dec−1), indicating a more favourable OER kinetics (Fig. 3b). Notably, the specific mass activity of Ir-MnOx was calculated to be 1335.7 A gIr−1 at 1.5 V vs. RHE, 150 times higher than that of commercial IrO2 (8.9 A gIr−1, Fig. 3c). Besides the specific mass activity, the turnover frequency (TOF) also offers insights into the intrinsic activity of Ir species. The calculated TOF at 1.5 V vs. RHE is 0.665 s−1 for Ir-MnOx, more than two orders of magnitude higher than that of commercial IrO2 (0.004 s−1). The positive effect of Ir with MnOx can also be corroborated by the electrochemical impedance spectroscopy (EIS) measurements in which Ir-MnOx presents the smallest radius in the Nyquist plot (Fig. 3d), indicating its lowest charge transfer resistance. To assess the electrochemically active surface area (ECSA) of an electrocatalyst, the double layer capacitance (Cdl) is usually used as an indicator. Specifically, by conducting cyclic voltammogram (CV) measurements within the non-faradaic region at different scan rates (Fig. S5†), the calculated Cdl of Ir-MnOx is 7.64 mF cm−2 (Fig. 3e), much higher than that of Mn2O3 (0.78 mF cm−2) and commercial IrO2 (3.10 mF cm−2). This is attributed to the unique structure of the wrinkled nanospheres, which greatly increase the exposed surface area and active sites of the Ir-MnOx electrocatalysts. To further get insight into the intrinsic activity, the ECSA-normalized polarization curves were obtained (Fig. 3f). It is obvious that the specific area activity at 1.6 V vs. RHE of Ir-MnOx (0.11 mA cmECSA−2) is higher than those of Mn2O3 (0.04 mA cmECSA−2) and commercial IrO2 (0.08 mA cmECSA−2). These results explicitly demonstrate the superior intrinsic OER activity of Ir-MnOx.
The durability of an OER electrocatalyst in a harsh acidic environment at high oxidation potential is another key parameter and challenging for practical application, so the stability measurements of the three electrocatalysts were evaluated in 1 M HClO4 as well. Fig. 3g illustrates the chronopotentiometric responses of the three electrocatalysts at a constant current density of 10 mA cm−2 in an H-type water electrolyzer with the anode and cathode separated by a Nafion 117 membrane. The overpotential of commercial IrO2 increased abruptly after only 5 h, and similarly, the Mn2O3 control can survive only 5 h as well. Remarkably, Ir-MnOx can deliver a relatively stable potential at 10 mA cm−2 for more than 40 h with an increase of 10.3%, outperforming most reported OER electrocatalysts (Fig. 3h and Table S1†). The excellent acidic OER stability of Ir-MnOx can be attributed to the synergistic effect between Ir and MnOx substrates, wherein introducing highly active Ir lowers the overpotential to inhibit peroxidation of MnOx and the effective anchoring of Ir by MnOx alleviates their aggregation and leaching during the electrocatalytic OER process.
After stability testing, the resulting post-OER electrocatalysts were also thoroughly examined to further reveal the real active sites. As confirmed by SEM and TEM images in Fig. S6a and b,† the wrinkled nanospherical structure of post-OER Ir-MnOx is maintained, demonstrating the good structural stability of Ir-MnOx. A well-defined lattice fringe with a spacing of 0.255 nm coinciding with the (101) face of IrO2 (PDF#43-1019) can be observed from the HRTEM image of post-OER Ir-MnOx (Fig. S6c†). Meanwhile, the corresponding SAED pattern in Fig. S6d† shows several diffraction rings corresponding to the (211) facet of Mn3O4 (PDF#27-0734) and (110) facet of IrO2 (PDF#43-1019). The XRD pattern further confirms the changes of metallic Ir and mixed Mn3O4/Mn2O3 in pristine Ir-MnOx to IrO2 and phase-pure Mn3O4 after the OER (Fig. 4a), respectively. These results exactly suggest the electrochemical reconstruction of Ir-MnOx during the OER, similar to reported OER electrocatalysts.60,65–67 The inhibited oxidation of MnOx supports in Ir-MnOx may account for the robust stability, and the details of this OER-triggered reconstruction of Ir-MnOx deserve further studies in the future.
To further explore the possible electrocatalytic OER mechanism of Ir-MnOx, operando attenuated total reflection surface-enhanced Fourier-transform infrared spectroscopy (ATR-SEIRS) measurements and DFT computations were carried out. Previous studies have unveiled that switching the OER pathway from the lattice-oxygen mediated mechanism (LOM) to the adsorbate evolution mechanism (AEM) contributes to the improved stability for many acidic OER electrocatalysts, wherein the absence of lattice oxygen effectively prevents the structural collapse.68–70 In this study, the binding of oxygen-containing intermediates (e.g., *OH, *O, and *OOH) on the surface of Ir-MnOx was investigated by operando ATR-SEIRS in the potential range from open-circuit potential (OCP) to 2.0 V vs. RHE in 1 M HClO4. Along with positive scanning potentials from 1.4 to 2.0 V vs. RHE, Ir-MnOx exhibits a clear peak at 1224 cm−1 corresponding to the O–O stretching vibration of *OOH (Fig. 4b), which is a typical intermediate in the AEM pathway.71 Notably, the gradually increased peak intensity of *OOH over Ir-MnOx without the emergence of new peaks indicates that Ir-MnOx follows the AEM pathway with accelerated oxidation. By comparison, the commercial IrO2 (Fig. 4c) shows a weak peak intensity of *OOH even at higher potentials exceeding 1.6 V vs. RHE, indicative of the slower OER kinetics relative to Ir-MnOx. DFT calculations were then performed to provide an in-depth insight into the improved OER activity of Ir-MnOx. Based on the HRTEM, SAED and XRD results of post-OER Ir-MnOx, the most exposed lowest-energy planes of IrO2(110) and Mn3O4(101) were used as models for theoretical calculations. The structure models of reaction intermediates of the OER on IrO2(110) and Mn3O4(101) surfaces are shown in Fig. 4d and f. Moreover, the Gibbs free energy diagram of IrO2(110) and Mn3O4(101) surfaces for the OER based on the AEM at zero electrode potential were calculated. As demonstrated in Fig. 4e and g, the rate-determining step (RDS) of IrO2(110) is the conversion of *O to *OOH with a Gibbs free energy change (ΔG) of 2.08 eV, much lower than that of the RDS on Mn3O4(101) (3.71 eV). This comparison indicates that IrO2 is the active species of the OER.72 However, it is noticed that the ΔG values of OH− adsorption and subsequent oxidation on the Mn3O4(101) surface are smaller than those on IrO2(110), indicating a more favourable adsorption of OH− and the subsequent oxidation to *O formation on the former.73,74 Therefore, it is expected that incorporating IrO2 and Mn3O4 in Ir-MnOx can synergistically modulate the adsorption of OH− and individual oxygen-containing intermediates during the OER process for enhanced electrocatalytic activity.
To satisfy the requirements for versatile electrocatalytic applications in a wide pH range, the OER performance of Ir-MnOx was also measured under alkaline (1 M KOH) and neutral (1 M PBS) conditions. In 1 M KOH, the polarization curve (Fig. 5a) of Ir-MnOx reveals a low overpotential of 295 mV to reach a current density of 10 mA cm−2, in sharp contrast to those of Mn2O3 (>500 mV), IrO2 (337 mV), and many other reported catalysts (Table S2†). Furthermore, Ir-MnOx displays an ultralow Tafel slope of 49.1 mV dec−1, much lower than those of Mn2O3 (253.2 mV dec−1) and IrO2 (73.1 mV dec−1), indicating the favourable OER kinetics of the former under alkaline conditions (Fig. 5b). The Nyquist plots (Fig. 5c) and electrochemical double-layer capacitance measurements (Fig. 5d and S7†) indicate that Ir-MnOx possesses lower charge transfer resistance and larger ECSA relative to those of Mn2O3 and IrO2, respectively. Remarkably, the unique morphology and modified electronic structure endow Ir-MnOx with outstanding durability for 80 h electrocatalysis at 10 mA cm−2 in 1 M KOH, with a potential increase of 7.8%. By contrast, the commercial IrO2 benchmark shows apparent deactivation within 15 h (Fig. 5e).
Finally, the OER performance of our Ir-MnOx under neutral conditions (1 M PBS) was studied as well. Compared to acidic and alkaline electrolytes, the strong hydrogen-bonding network and slow proton transfer under neutral conditions usually lead to the difficult activation of water molecules and thus poor OER activity of the underlying electrocatalysts.25,75 While benefitting from the structure advantages of Ir-MnOx, high OER performance can be still achieved in 1 M PBS. As illustrated in Fig. 6a, the overpotential of Ir-MnOx is only 360 mV at 10 mA cm−2, significantly lower than those of Mn2O3 (>500 mV), IrO2 (494 mV), and many other reported catalysts (Table S3†). The Tafel slope of Ir-MnOx is 86.2 mV dec−1 as shown in Fig. 6b, which is remarkably lower than those of Mn2O3 (651.5 mV dec−1) and commercial IrO2 (122.1 mV dec−1), revealing faster OER kinetics of Ir-MnOx in neutral electrolyte. Similarly, the Nyquist plot of Ir-MnOx (Fig. 6c) exhibits lower charge transfer resistance compared to those of Mn2O3 and IrO2, indicative of the faster OER process, which is in line with the Tafel analysis. Additionally, the Cdl of Ir-MnOx (2.53 mF cm−2) is larger than those of Mn2O3 (1.33 mF cm−2) and IrO2 (1.56 mF cm−2) as depicted in Fig. 6d and S8†, demonstrating the larger ECSA of Ir-MnOx. To assess the stability of the catalysts, chronopotentiometry measurements were performed on Ir-MnOx and IrO2 (Fig. 6e). Ir-MnOx exhibits a slight potential increase (11.1%) at a constant current density of 10 mA cm−2 after 24 h. In contrast, a rapid increase in potential for commercial IrO2 can be observed after only 3 h.
Based on the above electrochemical experiments, operando spectroscopy characterization and DFT calculations, we expect that the excellent electrocatalytic OER performance of Ir-MnOx over a broad pH range can be attributed to the unique properties: (1) the morphology of wrinkled nanospheres with abundant porosity which provides a large specific surface area for high accessibility of active sites and facilitated mass transfer, (2) the integration of Ir with MnOx substrates which optimizes the electronic structure of the resulting Ir-MnOx and thus critical intermediate adsorption during the OER process, and (3) the synergistic effect between Ir and MnOx due to which the MnOx supports with excellent acid resistance stabilize the anchored Ir species to prevent their aggregation, and the Ir species significantly reduces the overpotentials during the OER to inhibit the peroxidation of MnOx.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ta02888k |
This journal is © The Royal Society of Chemistry 2024 |