Tao Zhang‡
ab,
Zewei Shao‡ab,
Cuicui Caoab,
Chengcong Liab,
Zhongshao Liab,
Fei Caoac,
Genshui Wangac,
John Belld,
Hongjie Luoe,
Ping Jin
ab and
Xun Cao
*ab
aState Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, China. E-mail: cxun@mail.sic.ac.cn
bCenter of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing, 100049, China
cThe Key Lab of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
dOffice of the Deputy Vice-Chancellor (Research and Innovation), Research and Innovation Division, University of Southern Queensland, Toowoomba, Queensland, Australia
eInstitute for the Conservation of Cultural Heritage, Shanghai University, Shanghai, China
First published on 31st July 2025
Regulating thermal radiation exchange between windows and the environment is crucial for building energy efficiency. While traditional low-emissivity (Low-E) windows and emerging smart windows offer promising solutions, they face challenges in adapting to complex changes in temperature and light conditions. In this paper, we introduce a temperature-adaptive radiator with a kirigami structure (TARK) window envelope, which integrates a vanadium dioxide (VO2) based Fabry–Pérot (F–P) cavity with an angle-adjustable kirigami structure. This design enables temperature-adaptive solar modulation and angle-adjustable thermal radiation, addressing the limitations of conventional approaches. Specifically, the TARK achieves 31.10% solar modulation (ΔTSOL), 0.96 mid-infrared emissivity (εMIR) at high temperatures, and 0.63 mid-infrared modulation (ΔεMIR) with angle-adjustable radiation capabilities. Experimental validation under indoor and outdoor conditions confirms its directional radiation performance and robustness across diverse weather scenarios. Moreover, the device demonstrates up to 25.3% savings in HVAC energy consumption compared to glass, highlighting its potential for significant energy savings in building applications. This work advances the development of next-generation smart window technologies by combining materials science, structural engineering, and environmental adaptability.
New conceptsWindows are vital for providing natural light and thermal insulation in buildings but remain among the least energy-efficient components, with their thermal radiation regulation historically neglected. In this work, we present a rationally designed flexible membrane system and a mechanically structured temperature-adaptive radiator with a kirigami structure (TARK), which achieves tri-band modulation through the phase transition of vanadium dioxide and mechanical structural stretching while controlling the directional angle of thermal radiation via mechanical structure deflection, enabling the device to adapt to complex environments. The TARK shows remarkable mechanical stability and high modulation performance, with a solar modulation rate of 31.10% and an emissivity modulation rate of 0.63. Compared with existing advanced smart window technologies, the TARK maintains high modulation performance while enabling angle-selective control of thermal radiation. Its energy-saving benefits have been demonstrated in various climate zones globally. In 23 regions, the TARK can save up to 171.9 MJ m−2 of energy per year, with an average saving of 89.5 MJ m−2, which is about 16.0% lower than that of conventional glass. This study provides a new method for developing energy-efficient window technologies by combining material phase changes and dynamic mechanical design for thermal regulation. |
Driven by this demand, thermochromic materials2,5,9–17 have been extensively investigated for their temperature-adaptive properties. Vanadium dioxide (VO2) and hydrogels are two of the most widely studied thermochromic window materials, but the application of hydrogels has been limited by challenges in encapsulation and their high haze under high-temperature conditions. VO2 is widely recognized as a prototypical thermochromic material, exhibiting exceptional thermal radiation management capabilities due to its near-room-temperature phase transition and wide-range emissivity modulation. However, when VO2 thin films are integrated with a Fabry–Pérot (F–P) cavity to achieve tunable emissivity, the bottom metal layer imposes significant constraints on optical modulation across both the visible and near-infrared spectral regions.18 Additionally, the inherent low visible light transmittance of VO2 complicates achieving high solar modulation efficiencies.1 Moreover, most current VO2 thin films are fabricated on rigid substrates, which limits their applicability in flexible or adaptive systems.19
Meanwhile, in practice, energy-efficient windows are always tilted or shaded, which reduces their cooling performance compared to horizontal settings.20 Therefore, for windows, especially in high-rise buildings with a large number of glazed facades, controlling the radiation angle is important to improve the energy exchange between the window and the environment. In recent years, leveraging gradient epsilon-near-zero (ENZ) materials,21–25 microstructures,26–33 and Brewster effect34 to control the directionality of thermal radiation have become a prominent research frontier. However, their intricate fabrication processes impose substantial constraints on their practical applications. Using macrostructures to direct thermal radiation is a proven solution,35,36 but a fixed radiation angle is incompatible with complex and changing weather conditions. In the case of windows, adding an extra envelope is a simpler and more effective energy-saving method.37,38 The kirigami structure has been innovatively used to dynamically switch the thermal radiation angle due to its simple structure with excellent shape programming and reconfigurability.4,39–42 However, the structure lacks an adaptive adjustment mechanism for intelligent environmental response, and controlling the radiation angle remains a significant challenge given the requirements for visibility and scalability of the window.
Here, we propose the design of a temperature adaptive radiator with a kirigami structure (TARK) that integrates a kirigami structure with a flexible VO2 film based F–P cavity. This device achieves tri-band spectral modulation and adjustable omni-directional thermal radiation angles in vertical windows through mechanical stress and temperature variations, demonstrating adaptive energy-saving potential in varying climate regions. The experimental results indicate that the device is capable of modulating up to 0.63 in the 8–13 μm range (ΔεMIR) and 31.10% in the solar spectral range (ΔT). Simulations show that the TARK can save up to 25.3% of HVAC energy compared to ordinary glass in buildings in 22 regions worldwide, while still meeting interior lighting requirements.
Fig. 1c illustrates the application scenarios for these three modes. The bright heating mode, suited for cold winter conditions, maximizes solar irradiance transmission while suppressing radiative cooling from the window. The bright cooling mode, optimised for hot summer environments, ensures sufficient daylight penetration while addressing additional cooling needs. Meanwhile, the dark cooling mode, also applicable in bright summer conditions, blocks most solar irradiance but preserves partial visible transmittance for daylighting, achieving an adaptive high-emissivity surface to enhance radiative cooling. Fig. 1d depicts the switching processes between cooling modes (bright cooling and dark cooling) and the heating mode. The phase transition of VO2 (I) into VO2 (M) creates temperature-adaptive emissivity while preserving visible transparency, and divides the device into a high temperature state and a low temperature state. On the other hand, mechanical switching in combination with thermochromics can further provide a variety of modes.
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Fig. 2 Characterization of the tri-band TARK envelope. (a) Schematic of the multi-layer TARK structure. (b) Mapping results of ΔεMIR with varied thicknesses of VO2 and BaF2 layers, where the thickness of bottom ITO/Ag was fixed at 180 nm. The special symbols in the figure represent the ΔεMIR of the actual prepared samples. (c) Cross-sectional SEM image of the TARK films and the corresponding EDS line scan. (d) Simulated angle-dependent emission intensity distribution. (e) The strain behaviour of the TARK samples at different cutting ratios (x, y, L) is above the threshold strain (i.e. stable up to 45°) only for (x, y, L = 1![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() |
For the F–P cavity, a switchable sandwiched structure of VO2/BaF2/Ag–ITO is used to realize on/off modulation of MIR absorption. VO2 acts as a switchable cavity mirror: at low temperatures, VO2 in the insulating phase allows high MIR transmittance; at high temperatures, VO2 in the metallic phase exhibits high reflectance to activate the F–P cavity.11 BaF2, with its high transmittance in the MIR range, serves as a transparent spacer between the top VO2 layer and the bottom metal reflective layer.12 To balance high MIR reflectivity and visible transmittance, Ag–ITO is employed as the bottom MIR mirror (detailed ITO and Ag–ITO optical properties are shown in Fig. S2, ESI†). The inner side of the device is a thicker ITO layer to ensure sufficient MIR reflectivity (see Fig. S3, ESI†). Notably, the mechanical structure can be fabricated using a knife (Fig. S4, ESI†), and the cutting has a negligible effect on the film properties (Fig. S5, ESI†).
To systematically explore the relationship between ΔεMIR and layer thicknesses, we performed optical simulations to optimise thermal performance. As depicted in Fig. 2b, a ΔεMIR mapping was generated by fixing the Ag/ITO reflective layer thickness at 180 nm while systematically varying the VO2 (10–60 nm) and BaF2 (800–2000 nm) thicknesses. The results indicate that optimal performance is achieved when the BaF2 thickness ranges from 1200 to 1600 nm and the VO2 thickness is between 20 and 40 nm. Fig. S6 (ESI†) shows that as the BaF2 thickness increases (1000–1600 nm), the peak wavelength exhibits a redshift, whereas the peak amplitude decreases with increasing VO2 thickness.
Guided by the simulation results, we fabricated VO2/BaF2/Ag/ITO multilayers with the corresponding thicknesses. Detailed materials characterization of the multilayers, including XPS, XRD, and AFM, can be found in Fig. S7–S9 (ESI†). The εMIR of the prepared samples was measured as shown in Fig. S10 (ESI†), and we then obtained the ΔεMIR values of the samples (marked in Fig. 2b) at low and high temperatures. The highest ΔεMIR (0.63) was achieved with a 1400 nm BaF2 layer and a 40 nm VO2 layer; the cross-sectional SEM image and corresponding EDS line scan are shown in Fig. 2c.
For the kirigami structure, controlled transverse bending deformation can be achieved by axially stretching the device. Applying different stresses to lift or lower one end of the structure results in faceted deformation at varying structure angles (θ) in different directions. To assess the impact of the TRAK envelope angle on window radiation, we simulated the angularly distributed emissivity at a wavelength of 10 μm using the simplified model in Fig. S11 (ESI†). As depicted in Fig. 2d, the thermal radiation from the simplified model exhibits a strong angular correlation, with most of the thermal emission confined within a 30° range. In particular, the sample with θ = 45° can redirect the thermal radiation from the window.
The kirigami structure must meet thermal radiation modulation design requirements and maintain mechanical stability during repetitive deformations. The geometrical parameters include transverse cut length L, transverse cut spacing x and axial layer spacing y, as shown in Fig. 2e. The simplified geometric truss structure is shown in Fig. S14 (ESI†), where eqn (1) was used to predict the rotational angle of feature points under high strain.43,44
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Fig. 2g presents the experimental setup for analyzing the surface temperatures of samples on a hot stage and the apparent temperature of a stretched envelope at different observation angles. Infrared images transition from yellow (warm) to purple (cool) as the angle increases. At small angles, exposed openings allow unobstructed thermal radiation (yellow), while larger angles obscure these areas, blocking radiation (violet). Uneven coloration stems from the film's variable fit on curved glass. Fig. S15 (ESI†) displays IR images of Low-E glazing, standard glass, and the TARK dark cooling mode at high and low temperatures. After stabilization, Low-E glazing consistently shows low emissivity, glass exhibits high emissivity, and the TARK shifts from resembling Low-E glazing below its phase transition temperature to matching glass above it, indicating a clear emissivity change.
Spectral response is achieved, as shown in Fig. 2h. At high temperatures in the unstretched state, TVIS is 30.71% and TSOL is 25.38%. Upon mechanical stretching, these values increase significantly to TVIS = 54.08% and TSOL = 53.50%. At low temperatures in the stretched state, TVIS reaches 56.80% and TSOL reaches 56.47%. Additionally, the highest emissivity within the atmospheric window range is 0.96, with an adaptive ΔεMIR of 0.63. Besides, glass, acting as a thermal emitter, shows εMIR = 0.81, while ITO, functioning as a thermal reflector, shows εMIR = 0.15. As demonstrated in Fig. 2i and Table S1 (ESI†), compared to traditional VO2 based F–P cavities used in smart windows, the proposed TARK demonstrates significantly higher modulation efficiency in the MIR, while also offering unique tri-band modulation and angle selectivity.2,11,18 In contrast to smart windows that rely solely on kirigami structures, TARK offers adaptive dynamic modulation performance.4,39 Furthermore, relative to other smart windows (such as electrochromic devices and thermochromic hydrogels),5,9,45 the TARK's angular selectivity enables superior adaptability and functionality in more complex and variable environments.
Experimental results in Fig. 3b describe the working principles of these three modes. The dark cooling mode can maintain the temperature inside the chamber, due to the low emissivity of inner and outer sides isolating the radiative heat exchange between the sample and the environment, the maximum temperature difference (ΔT) is 1 °C compared to the glass. The bright heating mode achieves a 0.8 °C temperature increase compared to the glass, and the bridge structure suppresses radiation to the heat sink and replaces it with heat exchange between the top of the PMMA box and the sample. In the bright cooling mode, the bridge structure promotes thermal radiation exchange between the sample and heat sink by exposing more window to the heat sink, resulting in the lowest temperatures, with a maximum temperature drop of 0.4 °C compared to the glass, and a temperature drop of 0.6 °C relative to the bright heating mode. Such an indoor test is not sufficient to perfectly demonstrate the actual use of each mode, as not only complex weather conditions cannot be taken into account, but also the transmission characteristics of atmospheric windows and the ultra-low temperatures of outer space cannot be accurately replicated. However, the indoor test demonstrates objective results, with the bright cooling mode and bright heating mode showing directional radiation transmission characteristics. Furthermore, as shown in Fig. 3c, during the stretching cycle test, ΔεMIR did not exhibit a significant decrease even after 20000 cycles. This result demonstrates the excellent mechanical stability of the TARK.
Then, we conducted outdoor tests on a rooftop in Shanghai, China to investigate the performance of the TARK under real outdoor conditions (Fig. 3d). Four samples – dark cooling, bright cooling, and bright heating modes and glass – were simultaneously monitored under natural weather fluctuations. Five temperature profiles as well as the intensity of the solar irradiation on hot/cold days were recorded as shown in Fig. 3e and f; as expected, different modes are suitable for different weather conditions.
Specifically, on a cold day (Fig. 3e), thermal regulation performance exhibits distinct mode-dependent characteristics. At midday, the temperature of dark cooling mode is lowest, with a maximum ΔT of 2.2 °C compared to glass via blocking of sunlight. Additionally, enhanced solar transmittance in bright cooling and bright heating modes raises the indoor temperature by 1.5–1.7 °C compared to the dark cooling mode, validating their passive heating capability. At lower solar irradiation intensities (<100 W m−2), the bright cooling mode, due to the ability to emit thermal radiation directionally towards the sky, achieves near-glass equivalent temperatures, while the bright heating mode is 1.1 °C higher than glass on average by suppressing radiative cooling. As shown in Fig. 3g, on the cold day, bright heating exhibited temperature increases of 1.2 °C and 1.3 °C relative to bright cooling and glass, respectively, during the nighttime from 4:00 AM to 6:00 AM, based on average calculations.
On a hot day (Fig. 3f), when solar irradiation decreases, the overall trend is similar to that of the previous sunny winter. At midday, bright heating and bright cooling modes exhibit 7.1–8.1 °C higher temperature than the dark cooling mode due to the controlled TSOL. The maximum indoor temperature of the glass sample is 57.8 °C, while the maximum indoor temperature of the dark cooling mode is only 51.9 °C, demonstrating excellent cooling capacity, with the maximum ΔT = 11.7 °C. Also in Fig. 3g, on the hot day, at 14:00–16:00 in the afternoon, the average ΔT = 7.9 °C between the dark cooling mode and glass. These practical demonstrations confirm the TARK's ability to fit varying weather conditions, which is essential for high-rise applications where both thermal and visual comfort need to be optimised.
Later, to evaluate the significance of mechanical switching, we compared the three modes incorporating mechanical switching with the two modes without it (where the structure remains perpetually closed), as depicted in Fig. 4c. In Beijing, China, the addition of mechanical switching resulted in significant energy savings of about 6668.7 MJ for the whole year, with the highest increase in the window transmittance of solar radiation energy to 519.1 MJ, thus making effective use of solar energy. The above simulation demonstrates the advantages of adding mechanical switching. Although the device exhibits lower performance compared to Low-E glazing in high-latitude regions (Fairbanks, AK and Yekaterinburg, RU) where prolonged indoor heating relies heavily on solar transmission due to its reduced solar transmittance, it remains highly competitive across the other twenty evaluated regions, as shown in Fig. 4d. In practice, the TARK can be used in a variety of modes according to the actual situation to further improve energy efficiency.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5mh01009h |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2025 |