Matilde
Cirignano‡
ab,
Hossein
Roshan‡
b,
Emanuele
Farinini
c,
Alessio
Di Giacomo
d,
Sergio
Fiorito
b,
Davide
Piccinotti
b,
Sirous
Khabbazabkenar
b,
Francesco
Di Stasio
*b and
Iwan
Moreels
*d
aDipartimento di Chimica e Chimica Industriale, Università Degli Studi di Genova, Via Dodecaneso 31, 16146 Genoa, Italy
bPhotonic Nanomaterials, Istituto Italiano di Tecnologia, Via Morego 30, 16163 Genoa, Italy. E-mail: francesco.distasio@iit.it
cDepartment of Pharmacy, University of Genova, Viale Cembrano 4, 16148 Genoa, Italy
dDepartment of Chemistry, Ghent University, Krijgslaan 281-S3, 9000 Gent, Belgium. E-mail: iwan.moreels@ugent.be
First published on 13th November 2024
Obtaining efficient blue emission from CdSe nanoplatelets (NPLs) remains challenging due to charge trapping and sub-bandgap emission. Thanks to a design-of-experiments (DoE) approach, we significantly improved the NPL synthesis, obtaining precise control over the lateral aspect ratio (length/width). We raised the photoluminescence quantum efficiency up to 66% after growth of a CdS crown, with complete elimination of trap-state emission. Using these 3.5 monolayer, blue-emitting CdSe/CdS core/crown NPLs (λ = 460 nm), we fabricated light-emitting diodes (LEDs) with narrowband (16 nm) blue electroluminescence, an external quantum efficiency of 1.3% and low turn-on voltage of 2.9 V after DoE optimization. Our findings show that NPLs are a promising system to obtain LEDs that emit a saturated blue color.
Among the various types of colloidal 2D nanoplatelets, those based on cadmium selenide (CdSe) have garnered the most attention due to mature synthesis strategies.6,7 Through precise control of the synthetic parameters, such as reaction time and temperature, and precursor concentration, it is possible to synthesize CdSe NPLs with well-defined thickness and lateral dimensions.8 This tunability, as well as the expansion to other material compositions, enables to tailor the NPL absorption and emission properties across a broad spectral range, spanning ultra-violet,9 visible10–12 and near-infrared regions,13–16 making this class of materials attractive for various optoelectronic devices, such as light-emitting diodes (LEDs),17 photodetectors,18 and solar cells.19
Nakamura's pioneering work in 1991 on lattice matching and growth of GaN on a sapphire substrate20 led to the development of the first blue LED, with 0.18% efficiency.21 Colloidal QDs offered the potential for a different type of device, not constrained by the need for lattice matching between stacked layers, an advantage exploited by demonstrating a colloidal QD LED in 1994.22 Three decades later, both device efficiency and operational stability progressed considerably, thanks to significant efforts in producing highly luminescent and stable QDs, comprehending the underlying QD and device physics, and designing appropriate device structures, which includes efficient electron and hole transport layers.23–25
Achieving the desired QD properties to translate this into efficient devices requires careful control of synthesis parameters. Traditional one-variable-at-a-time (OVAT) approaches to synthesis optimization are time-consuming, inefficient and often overlooks complex interactions between factors. Design of Experiments (DoE) is a powerful tool to address these challenges.26 By systematically varying multiple parameters simultaneously and analyzing their collective influence, DoE enables efficient exploration of the experimental parameter space, reveals possible interactions between variables, and eventually allows for the identification of optimal reaction conditions. Moreover, a DoE approach reduces experimental efforts by decreasing the number of experiments required compared to traditional OVAT approaches.
Here, we demonstrate a significant improvement in the synthesis of blue-emitting 3.5 monolayer (ML) CdSe NPLs through a multi-step DoE. This is followed by CdS crown growth to obtain NPLs reaching a photoluminescence quantum efficiency (PL QE) of 66%. Differently from core/shell structures that involve complete encapsulation of the core with one or more layers of CdS,22 CdSe/CdS core/crown NPLs are extended only laterally.27,28 The core/shell heterostructures exhibit quasi-type II behavior, with a red shifted emission and reduced emission rate, similar to their QD counterparts.29–31 On the other hand, CdSe/CdS core/crown heterostructures maintain a type-I behavior due to the weak lateral confinement of charge carriers, resulting in a minimal red shift of the emission and a similar emission rate as the core-only NPLs.32–37 As a result, the lateral size of the crown can be tuned without significantly affecting the core exciton transition.38
The core/crown heterostructure introduces additional benefits, such as increased stability and improved PL QE.35,36,39,40 Yet, the majority of studies concerning core/crown NPLs concentrate on the green35,37,41,42 and red13,27,35 regions of the spectrum, neglecting the potential of UV-to-blue-emitting CdSe NPLs. Recently, a report on triangle-shaped alloyed CdSe/CdSe1−xSx core/crown NPLs demonstrated a narrow PL linewidth and a PL QE approaching unity.43 This is due to the more homogeneous crown growth around a symmetrical core. Nevertheless, LEDs fabricated with this material presented an external quantum efficiency (EQE) of only 1.16%, a modest brightness (46 cd m−2) and a turn-on voltage of 3.6 V.43 Rectangular NPLs in the same work reached 90% PL QE but no LEDs were fabricated with this material.
Our aim is to initiate from a recently published synthesis for 3.5 ML NPLs12,34 with a rectangular shape, and to increase their PL QE in order to fabricate blue-emitting LEDs with improved characteristics. Different experimental designs enabled us to increase the PL QE from 5%, as previously reported,12 to 15%. Next, using core/crown 3.5 ML CdSe/CdS NPLs with a final PL QE of 66%, low trap density and negligible QD byproducts, we fabricated LEDs reaching an EQE of 1.3%, a turn-on voltage of 2.9 V and a maximum luminance of 150 cd m−2.
As a first step, via a Definitive Screening Design (DSD) we proceeded with identification of the significant factors affecting this result. DSD is a statistical experimental design technique, used to efficiently explore multiple variables, or input factors, that may influence the selected responses. It enables the estimation of both linear and quadratic effects of the variables on the responses. To execute the DSD, six synthesis input factors were chosen, as listed in Table 1. These variables yielded an impact on the syntheses conducted in previous works.42,46,47 More specifically, Di Giacomo et al. observed a dependence of the reaction yield on the length of the cadmium carboxylate precursor,12 with shorter ligands having higher yields due to a suppression of QD byproduct formation. Different chain lengths, presumably due to a different packing order, also control the NPL width and aspect ratio.12 The reaction time and temperature can also influence length and width of NPLs,42 and for completeness, we also investigated the influence of the cadmium precursor and propionic acid concentration, and of the injection temperature of propionic acid, which induces the 2D growth. We chose three input levels, labelled as −1, 0, 1 (except for X1, for which we used a carbon chain length of 16 instead of 15 for the intermediate level, therefore the coded level of the experimental matrix equals 0.33 instead of 0). Our DSD required the execution of 13 experiments (ESI, Table S1†). The measured responses (output variables) are listed in Table 2. The PL QE should be maximized. The fraction of quantum dot byproducts fQD should be minimized. It is evaluated by dividing the maximal absorption value in the 475–525 nm spectral region, likely arising from QD absorption, by the absorption value of the first NPL absorption peak at 457 nm. The trap band intensity Itr should also be minimized. It is evaluated by dividing the maximal value of the emission in the 525–600 nm spectral region by the NPL emission peak value at 460 nm.
Variable no. | Variable name | Level values | ||
---|---|---|---|---|
Low (−1) | Medium (0) | High (+1) | ||
X 1 | Carboxylic acid chain length [no. carbon atoms] | 12 | 15 | 18 |
X 2 | Cadmium carboxylate amount [mmol] | 0.8 | 1.0 | 1.2 |
X 3 | Propionic acid amount [mmol] | 0.2 | 0.99 | 1.78 |
X 4 | Reaction time [min] | 8 | 14 | 20 |
X 5 | Injection temperature [°C] | 185 | 195 | 205 |
X 6 | Growth temperature [°C] | 210 | 217.5 | 225 |
Response | Goal | |
---|---|---|
Y 1 | PL QE [%] | Maximize |
Y 2 | QD fraction fQD [%] | Minimize |
Y 3 | Trap band intensity Itr [%] | Minimize |
Upon conducting an initial analysis of the responses, a correlation between Itr and PL QE becomes evident, as illustrated in Fig. S1.† This reveals that all experiments yielding PL QE values higher than 1% are consistently associated with a low Itr. This indicates that nonradiative recombination pathways are minimized, allowing for a higher proportion of radiative recombination and a higher PL QE. It also implies that we only have to optimize the synthesis toward high PL QE (response Y1), as Itr (response Y3) will be minimized accordingly.
The responses can be quantified via a multilinear regression model, which includes both linear and quadratic terms, resulting in a total of 13 coefficients. The general model equation (eqn (1)) reads:
(1) |
It consists of a constant term (b0), six linear terms (biXi), and six quadratic terms (biiXi2). Data analysis was performed with the software Chemometric Agile Tool.48 The model coefficients for each response are summarized in Table S2.† Note that, as each Xi represents the normalized level value, ranging from −1 to +1, a large model coefficient bi or bii directly implies that the input factor has a large influence on the response. X1 (chain length of long ligands), X2 (amount of long ligands) and X3 (amount of propionic acid) present large coefficients for the responses (Fig. 2a and b), which means that they strongly influence both PL QE and fQD. On the other hand, X4 (reaction time) shows small linear and quadratic coefficients, meaning that it does not strongly impact the outcome of the synthesis. X5 and X6 (injection and growth temperature, resp.) also show a sizeable influence on the outcome of the reaction.
We further explored these dependencies in a second set of syntheses, where we shifted the range of parameters (Table S3†) to the region of higher PL QE. First, we chose to fix the carboxylic acid chain length (X1) to 18 carbons in this run, as stearic acid gave the best results, and we did not want to increase the length further for practical reasons. Second, the amount of stearic acid (X2) was slightly increased, to 1–1.4 mmol, as well as the amount of propionic acid, to 0.94–2.67 mmol (X3), as run one showed that a higher concentration ligands improves the PL QE. Similarly, the injection temperature (X5) was raised to 185–215 °C, and the growth temperature (X6) to 200–250 °C. In these temperature ranges, we observed that the PL QE keeps improving with increasing X5, while no clear dependency on X6 was observed (Fig. S2†).
Based on these results, a final DoE was executed, with now only the cadmium stearate (X2) and propionic acid (X3) amounts as variables. Parameter ranges used were slightly higher for X2 compared to the previous run, and intermediate for X3 (Table 3). The other input factors were kept fixed according to the results of the initial sets of experiments. In particular, we selected stearic acid (X1) as long-chained carbonate ligand, a reaction time (X4) of 16 minutes, an injection temperature (X5) of 215 °C, limited for practical reasons to avoid growth of 4.5 ML NPLs, and a growth temperature (X6) of 220 °C, slightly above the injection temperature. To determine the optimal synthesis conditions, we now chose a Central Composite Face-centered design (CCF). This design is employed to investigate linear (biXi), quadratic (biiXi2) and interaction (bijXi·Xj) terms, and contains more input data than the DSD, which should allow us to zoom in on the optimal synthesis. It is derived from two-level Factorial Designs (2k) and is complemented by incorporating “star points” located on the surfaces of a k-dimensional cube. The measured responses are the same as in the first experimental run (Table 2).
Variable no. | Variable name | Level values | |
---|---|---|---|
Low (−1) | High (+1) | ||
X 2 | Cadmium stearate amount [mmol] | 1.4 | 1.5 |
X 3 | Propionic acid [mmol] | 1.47 | 1.87 |
With 3 degrees of freedom available to estimate 6 coefficients, the multi-linear regression models are computed as follows:
Y = c0 + c1X2 + c2X3 + c12X2X3 + c11X22 + c22X32 | (2) |
The coefficients are listed in Table S4.† Coefficient plots and contour plots of the three responses (PL QE, Itr and fQD) are shown in Fig. 3. Upon analyzing the PL QE contour plot (Fig. 3b), we can conclude that a cadmium stearate amount of about 1.4–1.45 mmol, and a propionic acid amount of about 1.56–1.68 mmol are advised to maximize the PL QE. The response Itr (Fig. 3c and d), which should be minimized, exhibits a similar 2D contour plot as for the PL QE, confirming the correlation between PL QE and Itr observed earlier (Fig. S1†). Turning to the response fQD (Fig. 3d and e), which also needs to be minimized, an interaction between the propionic acid and cadmium stearate is observed, as evidenced by the coefficient c12 (light orange bar in Fig. 3e). The contour plot (Fig. 3f) shows that, when working with low amounts of cadmium stearate, a high level of propionic acid reduces fQD, while the effect of propionic acid is almost negligible at high amounts of cadmium stearate. More importantly, we noticed that the optimal synthesis conditions for a high PL QE and a low fQD are not located in the same region.
To find a compromise between these conflicting demands of high PL QE and low fQD, Pareto optimality49 was employed. Within this approach, a Pareto front is constructed, which represents a collection of optimal solutions, also called nondominated points. They have the distinctive quality that no improvement in one objective is possible without sacrificing another. A Pareto front algorithm was applied to the PL QE (to be maximized), fQD (to be minimized) and Itr (to be minimized). A grid of experimental conditions, within the region of interest of Fig. 3, was established using the CCF regression models, using a step of 0.02 mmol for the cadmium stearate amount and a step of 0.067 mmol for the propionic acid amount. Plotting the correlation with PL QE and fQD (Fig. 4) resulted in the identification of 12 nondominated points, traced by the black line. Interestingly, we observe that we can increase the PL QE up to about 16%, without substantially increasing fQD, however, at this point, fQD rises sharply.
One then typically manually selects the best compromise lying on the Pareto front. We chose a cadmium stearate amount of 1.44 mmol and propionic acid amount of 1.74 mmol (equal to 130 μL), associated with point number 27 in Fig. 4. These settings predict a high PL QE, while keeping fQD at acceptably low levels (Table 4). They were experimentally tested three times to evaluate the predictability of the model. As listed, the experimental results align well with predicted values for each response.
PL QE | f QD | I tr | |
---|---|---|---|
Prediction | 15.2 | 1.1 | 0.7 |
Experiment 1 | 12.5 | 1.3 | 0.8 |
Experiment 2 | 15.5 | 1.1 | 0.7 |
Experiment 3 | 14.3 | 1.2 | 0.6 |
Experiment (avg.) | 14.1 | 1.2 | 0.7 |
The absorbance and PL spectra, and TEM image of the final sample (Table 4, Experiment 2) are shown in Fig. 5a. The NPLs have a length of 33.1 nm ± 3.5 nm and a width of 5.1 nm ± 0.7 nm, yielding an 6.5:1 aspect ratio, lower than the initial sample (Fig. 1a). More importantly, the PL QE increased significantly, to 15%. In other words, through DoE optimization, here in combination with the Pareto front algorithm, we obtained a sample with a substantially improved PL QE and suppressed Itr.
Next, we employed an established crowning procedure34 with slight modifications to grow a crown of CdS on these 3.5 ML CdSe NPLs. This resulted in a core/crown NPL length of 43.3 nm ± 5.3 nm and width of 7.0 nm ± 1.1 nm, and 66% PL QE (Fig. 5b). This is a marked improvement compared to the 17% obtained after crown growth of the initial sample (Fig. 1b), despite the observation that the crown is somewhat smaller compared to the initial core/crown sample, as evidenced by the smaller amplitude of the CdS band-edge absorption around 370 nm. While the PL QE of 66% still falls below the values of 90–100%,43 achieved by synthesizing CdSe/CdSexS1−x core/alloyed crown NPLs in a single-step procedure (i.e. without intermediate CdSe core purification), we did substantially improve on our earlier results,34 where we obtained a PL QE of 55% on CdSe/CdS core/crown NPLs prepared via a two-step, seeded growth procedure.
As a first step toward fabricating light-emitting diodes (LEDs) using these materials, X-ray photoelectron spectroscopy (XPS) and ultraviolet photoelectron spectroscopy (UPS) were performed on the optimized 3.5 ML CdSe/CdS core/crown NPLs. These measurements served to establish the energetic position of the valence band maximum (VBM) with respect to the vacuum level, and subsequently the valence and conduction band offsets. Fig. S3† shows a low-resolution XPS spectrum, where peaks for Cd, Se, C, O are observed. Fig. S4a and S4b† show high-resolution XPS spectra of carbon and of the valence band, respectively. Carbon was used to calibrate the energy scale. The position of the VBM was extracted from Fig. S4b† (1.8 eV) and it was used to calibrate the energy scale of the UPS spectrum. A UPS spectrum is shown in Fig. S4c and S4d† in the two regions of low kinetic energy and low binding energy. The onset at low kinetic energy gives the work function of the system (4.0 eV) whereas the onset at low binding energy is the position of the VBM (1.8 eV) with respect to the work function. This results in a VBM to vacuum energy level of (4.0 + 1.8) = 5.8 eV (Fig. 6a).
Following the XPS/UPS analysis, we proceeded with LED fabrication. First, we determined a device structure enabling electroluminescence (EL) from the NPL active layer, exploiting our knowledge on green-emitting LEDs.50,51 We identified a device architecture different from other structures used for II–VI core-crown NPL LEDs,43,52 employing aluminum/lithium fluoride as cathode and indium tin oxide (ITO) as anode. The LED includes 1,3,5-tris(1-phenyl-1H-benzimidazol-2-yl)benzene (TPBi) as the electron transport layer, and poly[bis(4-phenyl)(2,4,6-trimethylphenyl)amine] (PTAA) and poly(3,4-ethylenedioxythiophene)-poly(styrene sulfonate) (PEDOT:PSS) as the hole transport layer. The layer thicknesses are controlled through evaporation rate (for TPBi) and concentration/speed of the spin coating process (for PEDOT:PSS and PTAA). Fig. 6a shows the energy diagram of the LED structure under zero bias. As discussed, the values of the emissive layer were obtained via XPS/UPS analysis, while values for the other layers were taken from literature.50
We optimized our LED structure via a CCF design using the TPBi thickness and PTAA concentration as input factors (ranging from 30 to 40 nm, and from 10 to 18 mg mL−1, respectively). The EQE and luminance responses of all samples are shown in Fig. S5.† The luminance appeared to vary randomly between 50 and 150 cd m−2, and we could not model these results. The EQE, however, showed clearer trends. The model equation and coefficients are listed in Table S5† and represented graphically in Fig. S6a.† A contour plot of the modeled EQE (Fig. S6b†) shows that optimal values are obtained for thicknesses of 35–40 nm for TPBi, and concentrations of 14–18 mg mL−1 for PTAA, respectively, i.e. in the upper right corner of the contour plot, where we obtain an average EQE of 0.95–1%.
The typical EL spectrum produced from an optimized LED was measured under different applied biases and is shown in Fig. 6b (input factors: 40 nm TPBi, 18 mg mL−1 PTAA). In the inset, we present a picture of the same LED under operation. Importantly, the EL closely resembles the PL spectrum measured on a solid NPL film, before integrating them into the device. The PL spectrum shows a peak at 465 nm and FWHM of 14 nm, while the EL spectrum shows a peak at 467 nm and FWHM of 16 nm. These values compare favorably to blue QD or quantum rod LEDs, where typically larger PL and EL FWHM values are reported,53,54 and are comparable to other reports on NPL LEDs (Table S6†).43,55,56 The low-energy side of the EL spectrum does not display any significant broad features across various current densities, indicating the suppression of emission from trap states in our devices.
A CIE diagram of the electroluminescence, collected at a 6 V, is shown in Fig. S7a.† It shows that our blue LED has CIE coordinates (x = 0.16, y = 0.11), close to the NTSC standard for blue (x = 0.14, y = 0.08). Note that these coordinates can still be improved. Inspecting the EL spectrum on a logarithmic scale (Fig. S7b†), we can notice a weak trap band centered at 550 nm. Filtering this out with a (simulated) 525 nm short-pass filter should not strongly impact the luminance, while at the same time it significantly improves the color purity, as we would obtain CIE coordinates (x = 0.127, y = 0.073). This shows that narrow-band blue-emitting NPLs have a significant potential to produce saturated blue emission. In Fig. 6c, the current density and EL intensity of the same LED are plotted versus applied bias. The turn-on voltage of 2.9 V (3 V averaged over all devices with the same TPBi and PTAA thickness) is remarkably close to the band gap of the emissive layer (2.7 eV). We obtained a maximum luminance of 150 cd m−2 (average value of 105 cd m−2). The EQE (Fig. 6d), which peaks at 1.3% (average value of 1%) at a current density of 48 mA cm−2 and luminance of 0.2 cd m−2, remains almost flat over the current density range measured. The reduced roll-off at high luminance, typically associated with Auger recombination and thermal degradation of the active region,57 is therefore largely avoided.
Footnotes |
† Electronic supplementary information (ESI) available: Synthesis parameters and model coefficients. XPS spectra. LED fabrication parameters and model coefficients. EQE and luminance of LED devices. See DOI: https://doi.org/10.1039/d4nr03461a |
‡ These authors contributed equally. |
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