Lingcheng
Zeng
a,
Xin
Quan
a,
Yiwen
Wang
a,
Shulang
Lin
*b,
Jiahui
Xu
*a and
Yiming
Wu
*a
aInstitute of Flexible Electronics (IFE, Future Technologies), Xiang'an Campus, Xiamen University, Xiang'an South Road, Xiamen 361102, Fujian, China. E-mail: ifeymwu@xum.edu.cn
bOptical Bioimaging Laboratory, Department of Biomedical Engineering, College of Design and Engineering, National University of Singapore, Singapore 117576
First published on 26th March 2025
Solution-processable colloidal scintillators are emerging as a promising alternative to traditional bulky scintillators, addressing critical limitations in X-ray imaging technologies. Existing X-ray screens fabricated with colloidal powders in polymer matrices suffer from low spatial resolution at elevated particle concentrations due to severe optical losses induced by nanoparticle aggregation, fundamentally constraining high-resolution imaging capabilities. To resolve these challenges, we developed a novel class of bright, transparent colloidal glasses achieving 100% particle loading through self-assembly of sub-5 nm lanthanide-doped CaMoO4 nanocrystals. By modulating solvent surface tension and volatility during the evaporation process, we successfully produced crack-free, densely packed transparent colloidal scintillator films. The self-assembled colloidal glass demonstrates an impressive 80% photoluminescence quantum yield and >80% transparency across the visible spectrum. Moreover, the developed screen exhibits remarkable sensitivity, detecting radiation doses as low as 186 nGy s−1 with an outstanding X-ray imaging resolution of 27.1-line pairs per millimeter, outperforming most conventional organic and inorganic scintillators. These findings illuminate a compelling pathway for utilizing nanomaterials to replace traditional single-crystal scintillators in high-resolution X-ray imaging, potentially revolutionizing medical imaging and radiation detection technologies.
Solution-processable colloidal scintillators represent a promising alternative to traditional scintillator materials, offering distinct advantages in radiation detection applications. Unlike conventional scintillators that demand complex, high-temperature processing and result in bulk, rigid materials, colloidal scintillators can be readily processed into thin, uniform films or coatings using straightforward solution-based techniques like spin-coating or evaporation. This approach enables scalable production with reduced energy expenditure. Moreover, the fine control over particle size, morphology and doping allows precise tuning of scintillator properties, including emission wavelength and efficiency—a capability more challenging to achieve with traditional materials. Nevertheless, direct drop-casting of nanoparticles often results in non-transparent films due to inherent challenges such as particle aggregation and the formation of voids or cracks during the evaporation process. Consequently, for imaging applications, colloidal nanoparticles are typically incorporated into a polymer matrix to create nanocomposite films. A critical consideration in preparing nanocomposite films with scintillator nanoparticles is the delicate balance between film transparency and particle loading capacity. Increasing nanoparticle loading enhances scintillation efficiency but simultaneously increases light scattering, compromising transparency. Conversely, reducing particle loading maintains optical clarity but limits scintillation output by reducing the number of active detection sites. However, previous attempts have been constrained by low nanoparticle loadings (typically <20 wt%),19–24which were necessary to maintain film transparency for practical applications, thereby inherently limiting high-resolution imaging performance.
Herein, we present an evaporation-induced self-assembly approach for fabricating transparent colloidal glass scintillator films with 100% nanocrystal loading. Ultra-small lanthanide (Ln3+)-doped CaMoO4 nanocrystals (NCs) were used as scintillator materials due to their high quantum yield (>80%)25,26 and wide bandgap, which effectively suppressed self-absorption. Additionally, CaMoO4:Ln3+ nanocrystals have been synthesized via room-temperature co-precipitation, a process that allows easy modification without requiring high-temperature procedures. By optimizing evaporation conditions, we successfully produced crack-free, densely packed nanocrystalline scintillator films. This was achieved by carefully balancing the evaporation process using solvents with moderate surface tension and volatility. The resulting colloidal glass film demonstrates excellent transparency over 80% across the visible wavelength range. Furthermore, CaMoO4:15%Eu3+ glass screens exhibit an impressive X-ray imaging resolution of over 27.1 lp mm−1, surpassing most recognized organic and conventional inorganic scintillators. These findings pave the way for the use of nanomaterials to replace traditional single-crystal scintillators in high-resolution X-ray imaging applications.
To address potential scattering challenges, we synthesized highly efficient CaMoO4:15%Eu3+ nanocrystals via a simple, room-temperature ligand-assisted coprecipitation method (Fig. 1a). The capping effect of butyric acid and butylamine ligands during crystal formation resulted in remarkable stability (Fig. 1b). High-resolution transmission electron microscopy revealed an average nanocrystal size of 3.5 nm, with exceptional dispersion and minimal agglomeration (Fig. 1c, d and Fig. S1†).
Fig. 1e shows the schematic illustrating the self-assembly process for fabricating a colloidal scintillator glass. PDMS is renowned for its ability to inhibit random cracking in photonic crystals and particle coatings, attributed to its low surface energy and hydrophobic properties.27–29 By dispersing CaMoO4:15%Eu3+ NCs in hexanol and casting the solution into a Petri dish coated with a layer of polydimethylsiloxane (PDMS) substrate, transparent colloidal film was obtained after solvent evaporation at room temperature. This process yielded a 250 μm thick colloidal glass film with a remarkably intact structure devoid of cracks atop the PDMS (Fig. 1g and k). In contrast, colloidal dispersions in cyclohexane produced only a white opaque solid (Fig. 1f and j). CaMoO4 and CaMoO4:15%Eu3+ samples exhibited bandgap values of 3.32 eV and 3.67 eV, respectively (Fig. 1h, Fig. S2†). These wide bandgap characteristics effectively suppress unnecessary absorption in the visible light region, rendering them highly suitable as host materials for transparent ceramics and glass.30,31 To elucidate the optical properties of the colloidal glass film, we obtained UV-vis diffuse reflectance spectra for CaMoO4 and CaMoO4:15%Eu3+ NC films (Fig. 1h). The undoped CaMoO4 nanocrystals, synthesized via the same room-temperature co-precipitation method, formed a comparable transparent colloidal film through the self-assembly method. A strong absorption band in the 200–350 nm UV region can be attributed to the CaMoO4 host lattice and O2 → Mo6+ charge transfer transition.32,33 The CaMoO4:15%Eu3+spectrum exhibited a blue-shifted absorption band due to Eu3+ ion doping, with multiple absorption bands corresponding to forbidden 4f–4f electronic transitions of Eu3+ ions: 362 nm (7F0 → 5D4), 382 nm (7F0 → 5L7), 395 nm (7F0 → 5L6), 416 nm (7F0 → 5D3), and 465 nm (7F0 → 5D2). X-ray diffraction (XRD) analysis of the transparent colloidal film confirmed the retention of the crystalline structure, with diffraction peaks closely matching the standard tetragonal scheelite CaMoO4 reference pattern (Fig. 1i). The peak broadness indicates the film's polycrystalline nature.
Solvent selection critically determines nanoparticle superlattice quality and uniformity. During the evaporation-induced self-assembly process, capillary forces drive nanoparticles into dense, ordered configurations. However, the assembly mechanism depends on the delicate balance between interparticle forces and evaporation rate, which governs kinetic pathways. Nonpolar solvents (cyclohexane, petroleum ether) and weakly polar solvents (toluene) typically exhibit weak interactions with short-chain ligands, promoting particle clustering during drying. Their rapid evaporation rates facilitate aggregation, resulting in porous or irregular films. Conversely, moderately polar solvents (ethanol, n-hexanol, chloroform) better maintain nanocrystal stability and prevent aggregation. Moreover, moderate-volatility solvents like n-hexanol and chloroform enable slower evaporation, allowing nanoparticles to reorganize into highly ordered superlattices. While polar solvents such as water and ethanol can generate strong capillary forces to consolidate nanoparticles, their elevated surface tension may induce film shrinkage and cracking due to uneven stress distribution during evaporation. Their relatively slower evaporation rates facilitate gradual stress release, promoting uniform film formation. Through systematic solvent optimization, we identified n-hexanol as an optimal solvent, offering both moderate surface tension and volatility, achieving a balanced approach to producing smooth, crack-free colloidal glass films. Consequently, transparent nanocrystalline films formed from nanocrystals dispersed in deionized water, ethanol, n-hexanol, and chloroform, with n-hexanol yielding particularly uniform and well-integrated transparent films. In contrast, nanocrystals dispersed in toluene, cyclohexane, and petroleum ether produced only white solids, failing to form transparent films (Fig. 2a).
To elucidate the self-assembly mechanism, we monitored particle suspensions at various evaporation stages (Fig. 2b), using the n-hexanol NC system as a model. During the initial evaporation phase, the CaMoO4:15%Eu3+NC colloidal solution gradually transformed into a white suspension. According to Rayleigh scattering theory, the light transmittance (T) of a particle-containing film can be described by the following formula:34,35
To validate our hypotheses and investigate the internal structure of nanocrystalline solid films, we conducted scanning electron microscopy (SEM) analysis on cross-sections of transparent colloidal films formed by ethanol and hexanol solutions, and white solid films produced by cyclohexane and petroleum ether (Fig. 3c and d). Cross-sectional SEM images of the hexanol-derived colloidal glass film revealed a remarkably uniform and dense nanocrystal aggregation structure, devoid of observable cracks or pores (Fig. 3a and b). High-magnification energy-dispersive X-ray spectroscopy (EDS) mapping confirmed the homogeneous distribution of elements Ca, Mo, Eu, and C throughout the colloidal glass (Fig. 3e, Fig. S3†), with the carbon signal originating from the butyric acid and butylamine ligands capping the CaMoO4:15%Eu3+ nanocrystal surfaces. Similarly, cross-section and magnified SEM images of ethanol-derived colloidal films demonstrated consistent uniformity and dense nanoparticle packing (Fig. S4†). These findings substantiate the self-assembly of CaMoO4:15%Eu3+ nanocrystals into a densely packed structure during the final stages of polar solvent evaporation. In marked contrast, solid films obtained from cyclohexane and petroleum ether solutions exhibited significant irregular defects and porosity (Fig. 3c and d), underscoring the critical role of solvent polarity in the evaporation-induced self-assembly process and nanocrystal packing. Thermogravimetric analysis measurements of ethanol-derived and hexanol-derived colloidal glass were conducted (Fig. S5†). Considering the large specific surface area of CaMoO4:15%Eu3+ nanocrystals, the mass loss of the samples during heating can be attributed to the removal of surface ligands from the particles. The residues after 600 °C account for 82.3 wt% and 81.2 wt%, respectively.
Moreover, a composite film of identical thickness was created by blending CaMoO4:15%Eu3+ NCs with polymethyl methacrylate (PMMA) at a 1:
3 mass ratio (Fig. 3f). The evaporation-induced self-assembly process resulted in a remarkable film with over 80% transmittance. In stark contrast, the PMMA composite film, prepared using conventional methods, exhibited significant transmittance deterioration due to the substantial refractive index mismatch between the crystal (nCaMoO4 = 1.97)36 and the polymer (nPMMA = 1.49).
To demonstrate the versatility of the self-assembly method, we synthesized different lanthanide-doped nanocrystals with small sizes (∼3 nm) for colloidal glass film preparation. CaMoO4:10%Tb3+, YVO4, and LaPO4 nanocrystals were synthesized at room temperature (Fig. S6–9†), yielding transparent colloidal films (Fig. S10 and 11†). The YVO4 nanocrystal films exhibited relatively lower quality compared to CaMoO4:10%Tb3+ and LaPO4 counterparts (Fig. S12†).
The steady-state photoluminescence (PL) spectra of the colloidal films revealed characteristic red and green emissions from Eu3+ and Tb3+ ions, respectively, under ultraviolet light excitation (Fig. S13†). The emission peaks demonstrated a substantial Stokes shift relative to the excitation band, indicating negligible self-absorption—a property rendering these colloidal glass films exceptionally suitable for X-ray imaging applications. Time-resolved emission decay measurements were conducted for CaMoO4:15%Eu3+ and CaMoO4:10%Tb3+ colloidal glass films (Fig. S14†).
We anticipate that our transparent colloidal glass films will generate substantial light output when CaMoO4:Ln3+ colloidal glasses are excited by X-rays. Generally, during scintillation in CaMoO4:Ln3+ nanocrystals (Fig. 4a and Fig. S15†), X-ray photons interact with lattice heavy atoms, generating deep holes (h+) in the core band and hot electrons (e−) in the conduction band via photoelectric and Compton scattering. Secondary electrons from inelastic electron–electron scattering and Auger processes stimulate numerous electron–hole pair generations. These pairs subsequently diffuse to Eu3+ and Tb3+ luminescence centers, recombining to produce intense emissions.37,38
We compared the X-ray photon absorption coefficients of CaMoO4:15%Eu3+ and the commercial scintillator bismuth germanate (BGO). Within the medical diagnostic energy range of 30–80 keV, the X-ray absorption efficiencies of both materials exhibit a notable similarity, revealing consistent radiative interaction characteristics (Fig. 4b). The consistent peak positions and intensities of radioluminescence (RL) and PL spectra confirm that luminescence originates from radiative recombination of excitons at lanthanide ion centres. The RL responses of CaMoO4:15%Eu3+ and CaMoO4:10%Tb3+ significantly surpassed that of the BGO scintillator (Fig. 4c). Sharp emission peaks at 614 nm (5D0 → 7F2 transition of Eu3+ ions) and 546 nm (5D4 → 7F5 transition of Tb3+ ions) demonstrated 5.2- and 1.3-times higher RL emission intensities than the BGO scintillator, respectively.
RL intensities of the colloidal films demonstrated linear correlation with X-ray dose rates (Fig. 4d and e). The detection limit (DL), estimated at a signal-to-noise ratio of 3, was 186 nGy s−1—approximately 30 times lower than standard medical diagnostic requirements (5.5 μGy s−1). Under continuous X-ray irradiation for 30 minutes and repeated excitation across 50 cycles (20 s interval, 550 μGy s−1 dose rate), the CaMoO4:15%Eu3+ RL intensity decreased by merely 6% from its initial value (Fig. 4f). Concurrently, CaMoO4:10%Tb3+ exhibited negligible RL property alterations (Fig. S16†), demonstrating exceptional environmental stability and durability under prolonged X-ray exposure.
X-ray imaging performance was evaluated using a custom-built imaging system (Fig. 5a). Target objects were positioned before the scintillator films and exposed to an X-ray source to reveal internal structures. Spatial resolution was assessed via the modulation transfer function (MTF) using the slanted-edge method (Fig. 5b). At ultralow X-ray excitation conditions (20 kV, 30 μA), the spatial resolution—defined as the spatial frequency at MTF of 0.2—reached 27.1 lp mm−1. This resolution substantially exceeds those of many previously reported transparent single crystals, polycrystalline films, and ceramic scintillators (Table S1†). Fig. 5c and d illustrate a steel spring concealed within a plastic capsule and a chip's internal structure—invisible to the naked eye but clearly discernible under X-ray irradiation due to differential X-ray attenuation.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nr05213g |
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