Hans R. Kricheldorf*a and
Steffen M. Weidnerb
aUniversität Hambung, Institut für Technische und Makromolekulare Chemie, Bundesstraße 45, D-20146 Hamburg, Germany. E-mail: hrkricheldorf@aol.de
bBundesanstalt für Materialforschung- BAM, Richard-Willstätter-Straße 11, 12489 Berlin, Germany
First published on 5th February 2025
Cyclic poly(L-lactide)s (PLAs) were prepared in bulk either by ring-expansion polymerization (REP) or by ring-opening polymerization (ROP) with simultaneous polycondensation (ROPPOC). In contrast to REP the latter method involves formation of linear chains and thus, may involve formation of polydisperse catenanes that affect crystallization. The reprecipitated PLAs were annealed at 120 °C and compared with regard to melting temperature (Tm) and melting enthalpy (ΔHm). For similar molar masses the PLAs prepared by REP and ROPPOC had almost identical Tm's and crystallinities. Furthermore, the influence of REP and ROPPOC catalysts on the morphology of the virgin reaction products was compared.
After 1970, Flory's dogma was disproved, first by new mathematical treatments of irreversible polycondensations by Gordon et al.4,5 and by Stepto et al.6,7 After the matrix-assisted laser desorption/ionization (MALDI) time of flight (TOF) mass spectrometry became commercially available, the experimental evidence was contributed by the first author and coworkers.8,9 More recently, the authors demonstrated that ete-cyclization also plays a major role in revPOCs.10,11 The fraction of cycles increases with higher conversions and can reach 100% at 100% conversion. The existence of ete-cyclization in both irrevPOCs and revPOCs raises the interesting question of the extent to which bulk step-growth polymerizations (SGP) involve the formation of catenanes resulting from the threading of linear chains through preformed cyclic polymers. Catenanes formed under such conditions do not necessarily consist of a quasi-linear arrangement of several cycles but can also adopt 2D and 3D architectures (Fig. 1). All these different architectures have in common that they are much less favorable for crystallization than simple cycles.
Polycondensations with conversions >99.9% and almost quantitative cyclization can be achieved by ring-opening polymerization (ROP) combined with simultaneous polycondensation (including ete-cyclization), a so-called ROPPOC process (see Scheme 1 and ref. 12).
Cyclic polyesters with the same structure and ring size can also be prepared by ring-expansion polymerization using cyclic tin catalysts (Scheme 2).13–16
However, in contrast to ROPPOC, catenanes cannot be formed because linear chains are never involved in REP using cyclic covalent catalysts. Therefore, a comparison of cyclic polyesters prepared via ROPPOC and REP under similar conditions could provide indirect evidence for the formation of disperse catenanes in the ROPPOC process, as they reduce the melting temperature (Tm) and melting enthalpy (ΔHm) of the whole polyester. Therefore, one aim of this work was to prepare cyclic poly(L-lactide)s produced in bulk via ROPPOC and REP under identical conditions and with similar molar masses. An overriding trend towards lower Tm's and ΔHm's for all ROPPOC products can then be interpreted as indirect evidence of “contamination” with catenanes.
A second purpose of this work was to compare REP and ROPPOC catalysts with respect to the effects of annealing in the presence of the catalysts. It has recently been shown that annealing of cyclic PLAs at 140 °C in the presence of different REP catalysts can favor the formation of extended-ring crystallites in the mass range of m/z 3000–15000.17,18 Smoothing their surface by transesterification produces a saw-tooth pattern in the MALDI-TOF mass spectra, indicating a narrow distribution of ring sizes in the individual crystallites. The whole process is slow and represents a thermodynamic optimization of the crystallites resulting in high Tm's (typically >195 °C) and high ΔHm's (typically >95 J g−1). The question to be answered is whether ROPPOC catalysts of similar reactivity will induce an analogous modification of PLA crystallites.
Finally, it should be mentioned that numerous research groups have attempted to synthesize individual catenanes by directed stepwise synthesis. Such strategies are beyond the scope of this work, but review articles covering this area of work are mentioned.19–21
The catalysts defined in Scheme 3 were synthesized as previously described: DSTL (2,2-dibutyl-2-stana-1,3-ditholane)13 SnBiph (2-stanna-1,3-dioxa-4,5,6,7-dibenzepane),22 BuSnBiph (2,2-dibuty-2-stanna-1,3-dioxa-4,5,6,7-dibenzepane),23 BuSnSPF (dibutyltin bis(pentafluorothiophenolate)),15 BuSnOPF (dibutyltin bis(pentafluorophenoxide)).24
The size exclusion chromatography (SEC) measurements were performed in a modular system kept at 40 °C consisting of an isocratic pump, 1 mL min−1 and a refractive index detector (RI-501-Shodex). Samples were injected manually (100 μL, 2–4 mg mL−1). For instrument control and data calculation WinGPC software (PSS, Mainz – now part of Agilent Technologies) was used. The calibration was performed using polystyrene standard sets (Agilent Technologies, Mainz).
The differential scanning calorimetry (DSC) heating curves were recorded on a DSC-1 (Mettler-Toledo, Germany) after fresh calibration with indium and zinc at a heating rate of 10 K min−1. Only the first heating curves were evaluated. Instrument control and data calculation were performed using the instrument Star Software-11.
Exp. no. | LA/Cat | T (°C) | Time (d) | Mn (g mol−1) | Mw | Tm (°C) | ΔHm (J g−1) |
---|---|---|---|---|---|---|---|
a Synthesis of the starting material.b Annealing for 1 d at 120 °C after precipitation of the starting material. | |||||||
1Aa | 200/1 | 140 | 2 | 85![]() |
251![]() |
194.3 | 97.6 |
1B | 200/1 | 140 | 6 | 37![]() |
93![]() |
190.4 | 100.3 |
2Ab | 200/1 | 120 | 1 | 106![]() |
256![]() |
180.6 | 57.6 |
2Bb | 200/1 | 120 | 2 | 57![]() |
123![]() |
181.6 | 75.3 |
3Aa | 500/1 | 140 | 2 | 132![]() |
305![]() |
195.8 | 90.6 |
3B | 500/1 | 140 | 6 | 57![]() |
131![]() |
194.3 | 73.3 |
4Ab | 500/1 | 120 | 1 | 138![]() |
321![]() |
182.3 | 54.5 |
4Bb | 500/1 | 120 | 2 | 48![]() |
114![]() |
181.4 | 73.8 |
Exp. no. | LA/Cat | T (°C) | Time (d) | Mn (g mol−1) | Mw | Tm (°C) | ΔHm (J g−1) |
---|---|---|---|---|---|---|---|
a Synthesis of the starting material.b Annealing for 1 d at 120 °C after precipitation of the starting material. | |||||||
1Aa | 200/1 | 140 | 2 | 128![]() |
345![]() |
194.4 | 92.7 |
1Bb | 200/1 | 140 | 6 | 45![]() |
110![]() |
196.0 | 98.6 |
2Ab | 200/1 | 120 | 1 | 116![]() |
320![]() |
180.5 | 45.8 |
2Bb | 200/1 | 120 | 2 | 73![]() |
201![]() |
180.8 | 69.0 |
3Aa | 500/1 | 140 | 2 | 122![]() |
350![]() |
196.1 | 95.6 |
3Bb | 500/1 | 140 | 6 | — | — | 192.5 | 100.1 |
4Ab | 500/1 | 120 | 1 | 109![]() |
302![]() |
181.4 | 56.6 |
4Bb | 500/1 | 120 | 2 | 61![]() |
160![]() |
180.9 | 71.0 |
The SEC data presented in Tables 1 and 2 (no. 1A and B) showed that both catalysts yielded high molar masses with weight average molar masses (Mw's) above 250000 g mol−1. In addition, a significant decrease in molar masses was observed after annealing for 6 d in both cases. Therefore, the PLAs prepared by either BuSnSPF or DSTL were comparable.
The DSC measurements of all samples were carried out at least twice or even three times from different locations of the same crystalline plaque, as it was found in previous studies that larger samples of crystalline PLA were not perfectly homogeneous in terms of perfection of crystallites and spherulites, even when annealed for 1 d or more. All DSC measurements are presented in tables in the ESI (Tables S1 and S2†). However, for ease of comparison and discussion, only the highest Tm and ΔHm values are shown in the tables presented in the text. These data clearly show that there is no significant difference between the PLAs prepared with the two catalysts. In fact, the crystallinities of the samples prepared with the ROPPOC catalyst were slightly higher than those of the DSTL-catalyzed samples, clearly indicating that the PLAs prepared with BuSnSPF did not contain a higher fraction of amorphous material.
The MALDI-TOF mass spectra were also nearly identical and showed mass peaks of cycles detectable up to m/z 15000 to 16
000 (Fig. 2–5). In addition, the so-called “sawtooth pattern” (STP) first reported and explained in two recent publications was clearly observed in the spectra of all four samples.25,26 This sawtooth pattern is characteristic of cyclic PLAs in the mass range of m/z 3000–15
000. In this mass range, cyclic PLA crystallites are built up by extended rings (Fig. 6). This (previously published) interpretation25,26 is based on the following observations. First, STP has never been observed for linear PLAs, regardless of reaction conditions. Second, STP has never been observed for cyclic PLAs quenched from the melt. Third, STP only forms as a consequence of annealing in the presence of an active transesterification catalyst (the commercial PLAs contain a catalyst poison). Fourth, the lengths of the extended rings are consistent with the thickness of the crystallites as determined by SAXS. Fifth, an STP appears in combination with a new maximum in the molecular weight distribution, indicating that the cycles formed in the solid state are the result of a thermodynamic optimization process. Sixth, extended-ring crystallites represent a thermodynamic optimum for the mass range below 2000 Da for the following reasons. (A) All linear segments necessarily adopt an antiparallel orientation typical of the α-modification of PLA. (B) There are no defects due to burial of chain ends within the crystal lattice. (C) A “tooth” represents crystallites composed of rings with nearly identical ring size. Thus, the loops on either side of the crystallite are nearly equal in size, resulting in a thermodynamically optimized smooth surface. The sawtooth pattern results from thermodynamically controlled surface modification of the extended ring crystallites via transesterification reactions in the presence of a reactive transesterification catalyst. The mass spectra of Fig. 2A and 4A are the first examples of cyclic PLAs with a sawtooth pattern prepared in bulk with a ROPPOC catalyst. Two trends are noteworthy. First, the saw-tooth pattern was slightly more pronounced when DSTL was used as the catalyst. Regardless of the catalyst, it was more pronounced when the catalyst concentration was higher ((A) spectra), consistent with the hypothesis that this pattern is a consequence of catalyzed transesterification reactions over the surface of the crystallites.
![]() | ||
Fig. 2 MALDI TOF mass spectra of cyclic PLAs prepared with BuSnSPF at 140 °C/2 d: (A) LA/Cat = 200/1 (no. 1A, Table 1), (B) LA/Cat = 500/1 (no. 3A, Table 1). |
![]() | ||
Fig. 3 MALDI TOF mass spectra of cyclic PLAs prepared with DSTL at 140 °C/2 d (no. 1A, Table 2), (B) LA/Cat = 500/1 (no. 3A, Table 2). |
![]() | ||
Fig. 4 MALDI TOF mass spectra of cyclic PLAs prepared with BuSnSPF after annealing at 120 °C/1 d: (A) LA/Cat = 200/1 (no. 2A, Table 1), (B) LA/Cat = 500/1 (no. 4A, Table 1). |
![]() | ||
Fig. 5 MALDI TOF mass spectra of cyclic PLAs prepared with DSTL after annealing at 120 °C/1 d: (A) LA/Cat = 200/1 (no. 2A, Table 2), (B) LA/Cat = 500/1 (no. 4A, Table 2). |
Eventually, the PLA samples isolated after 2 d were dissolved in dry dichloromethane and precipitated in ligroin to remove most of the catalyst. The resulting PLAs were again dissolved in dichloromethane and heated to 120 °C to evaporate the solvent and induce crystallization. A fraction of the solid PLAs was then isolated after 1 d and a second fraction after 2 d. The temperature of 120 °C was chosen because it was known from DSC heating traces of amorphous PLA that crystallization becomes rapid around 110 °C, and above 120 °C PLA crystallizes in the most thermodynamically stable α-modification regardless of whether the molar masses are low or high and regardless of whether the topology is linear or cyclic.27,28 By annealing the PLAs at 120 °C for 1 d and 2 d, kinetic effects and differences in crystal modification should be excluded.
The mass spectra obtained after annealing at 120 °C for 1 d were nearly identical to those of the starting materials and showed the sawtooth pattern (Fig. 4 and 5). It was known from previous studies that 120 °C and reaction times less than 2 d were not sufficient to produce a sawtooth pattern. Therefore, the mass distributions shown in Fig. 4 and 5 simply indicated that the mass distributions of the starting materials were not significantly altered by precipitation and annealing at 120 °C.
An additional series of DSTL-catalyzed polymerizations was performed at 140 °C in concentrated solutions of aromatic solvents (Table 3), because these conditions were found in a previous work to give rather high molar mass cyclic PLAs with high catalyst concentration. The samples prepared at 140 °C were precipitated into ligroin and annealed at 120 °C quite analogous to the conditions used for the samples listed in Table 2. Despite the different conditions used for the syntheses the DSC data show a satisfactory agreement with those listed in Table 2.
Exp no. | Solvent | T (°C) | T (d) | Mn (g mol−1) | Mw | Tm (°C) | ΔHm (J g−1) |
---|---|---|---|---|---|---|---|
a Synthesis of the starting material.b Annealing at 120 °C after precipitation of the starting material. | |||||||
1a | o-Dichlorobenzene | 140 | 1 | 85![]() |
215![]() |
— | — |
2Ab | o-Dichlorobenzene | 120 | 1 | 40![]() |
124![]() |
174.7/176.0 | 56.3/53.7 |
2Bb | o-Dichlorobenzene | 120 | 2 | 34![]() |
105![]() |
174.2/175.5 | 65.7/63.5 |
3a | Anisole | 140 | 4 | — | — | — | — |
4Ab | Anisole | 120 | 1 | 30![]() |
78![]() |
173.7/174.3 | 59.0/55.5 |
4Bb | Anisole | 120 | 2 | 25![]() |
59![]() |
172.7/173.6 | 66.2/62.6 |
Finally, a series of annealing experiments with PLA samples prepared with DSTL in a different context should be mentioned (partially reproduced in Table S3†).17,18 These samples were prepared with an LA/Cat ratio of 200/1, analogous to the experiments listed in Tables 1 and 2, and annealed at 140 °C. The ΔHm values obtained for annealing times <7 d show a satisfactory agreement with the data presented in Table 2, thus, demonstrating a good reproducibility. Annealing for 7 d resulted in slightly higher ΔHm values (100–102 J g−1) because, as discussed above, the catalyst left in these samples causes a smoothing of the crystallite surfaces by transesterification.
The virgin PLAs were precipitated to remove most of the catalyst, and then the mainly amorphous PLAs were annealed at 120 °C for 1 or 2 d, analogous to the experiments performed with the Sn–S type catalysts described above. Each sample was subjected to two or three DSC measurements, which are summarized in Table S4 of the ESI.† These data illustrate the scatter of Tm and ΔHm values resulting from measurements of two or three different locations of larger crystallized plaques (diameter about 2 cm). For simplicity, only the highest values are shown in Table 3.
High molar masses with Mw values above 280000 g mol−1 were obtained for all starting materials, justifying a comparison of all samples. The most important result is the finding that after annealing for 2 d, which reduces the influence of kinetic effects, the crystallinity of the PLAs prepared by ROPPOC catalysts is slightly higher than that of the comparable REP catalysts (no. 2B vs. 4B or 6B vs. 8B, Table 4). This finding is in agreement with the results obtained by BuSnSPF and DSTL. In terms of Tm, a slightly higher value was found for SnOct2 compared to SnBiph, but a slightly higher value for the BuSnBiph (REP) catalyst. However, these differences are not greater than 1.5 °C and fall within the range of scattering when different locations of the crystalline plaques are measured. Therefore, these Tm and ΔHm measurements again do not indicate that the ROPPOC catalysts yield amorphous catenanes in amounts significantly above 5%.
Exp. no. | Cat | T (°C) | Time (h) | Yield (%) | Mn (g mol−1) | Mw | Tm (°C) | ΔHm (J g−1) |
---|---|---|---|---|---|---|---|---|
1 | SnOct2 | 160 | 3 | 93 | 81![]() |
287![]() |
— | — |
2A | 120 | 24 | — | 73![]() |
254![]() |
177.7 | 52.6 | |
2B | 120 | 48 | — | 66![]() |
195![]() |
179.5 | 65.8 | |
3 | SnBiph | 160 | 3 | 94 | 212![]() |
505![]() |
— | — |
4A | 120 | 24 | — | 170![]() |
430![]() |
180.8 | 55.0 | |
4B | 120 | 48 | — | 126![]() |
335![]() |
178.3 | 64.7 | |
5 | BuSnOPF | 160 | 3 | 93 | 134![]() |
325![]() |
— | — |
6A | 120 | 24 | — | 91![]() |
210![]() |
180.8 | 60.0 | |
6B | 120 | 48 | — | 55![]() |
142![]() |
180.0 | 68.0 | |
7 | BuSnBiph | 160 | 3 | 93 | 132![]() |
283![]() |
— | — |
8A | 120 | 24 | — | 109![]() |
225![]() |
178.1 | 59.0 | |
8B | 120 | 48 | — | 65![]() |
165![]() |
181.7 | 62.9 |
![]() | ||
Fig. 7 Equilibrium between perfect collapsed (A) and open conformation (B) of small cyclic PLAs and collapsed conformation of larger cycles with defects (C). |
In the case of large cycles, the collapsed conformation is certainly not perfect for the entire cycle, and defects may be present, as shown in structure C of Fig. 7. However, even such a collapsed conformation with defects is a serious obstacle to threading through the cycles. Theoretical calculations and computer simulations concerning the conformations of cyclic polymers have been published by several authors33,34 and they suggest that cyclic polymers have a high tendency to adopt more or less collapsed or compact conformational states, which supports our hypothesis. This hypothesis combines information from the crystallization of cycles with information from the crystal lattice with the results obtained in this study and suggests the conclusion that the formation of catenanes is a rather rare event in the synthesis of polar cyclic polymers. However, this hypothesis certainly requires further experimental and theoretical studies for its confirmation.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra08683j |
This journal is © The Royal Society of Chemistry 2025 |