N. Ben Mansour*a,
M. Hjirib,
W. Djeridic and
L. El Mira
aLaboratory of Physics of Materials and Nanomaterials Applied at Environment, Faculty of Sciences in Gabes, Gabes University, 6072 Gabes, Tunisia. E-mail: Nabil.Benmansour@fsg.rnu.tn; Benmansour.nabil@yahoo.fr
bDepartment of Physics, College of Sciences, Imam Mohammad Ibn Saud Islamic University, 11623 Riyadh, Saudi Arabia
cResearch Laboratory: Engineering Process and Industrial Systems, National School of Engineers of Gabes, Gabes University, 6029 Gabes, Tunisia
First published on 17th April 2025
Using the sol–gel preparation method, a Carbon Matrix (CM) based on pyrogallol–formaldehyde and a hybrid NanoComposite (NC) formed by incorporating nickel oxide nanoparticles into the carbon matrix were developed. The obtained samples were heat treated by a tubular furnace under an inert atmosphere and they were characterized by different techniques such as X-ray Diffraction, X-ray Photoelectron Spectroscopy (XPS) measurements, Scanning Electron Microscopy, Brunner–Emmett–Teller method, Thermogravimetric analysis, Transmission Electron Microscopy and Admittance Spectroscopy. Using a high-throughput experimental approach, measurements of the adsorption capacity of greenhouse gases were performed, including carbon dioxide (CO2), methane (CH4) and ethane (C2H6). The significant porous texture, the uniform dispersion of metallic nanoparticles within the amorphous matrix and the emergence of Multi-Walled Carbon Nanotubes (MWCN) in the hybrid nanocomposite play a key role in the variation of electrical conductivity and the adsorption capacities of real gases. These materials show great promise for greenhouse gas storage applications.
For many years, carbon materials have been widely used in the field of gas storage due to their high specific surface area, which can reach 3000 m2 g−1 under the influence of pyrolysis temperature.10–12 Especially, carbon nanotubes have shown great promise for gas adsorption due to their tubular structure, which provides a suitable specific surface area, as well as their chemical and thermal stability.13,14 For both allotropic forms of carbon nanotubes, Single-Walled (SWCN) and Multi-Walled (MWCN), it was observed that the presence of structural defects in SWCN enhanced the gas adsorption capacity compared to defect-free SWCN. This enhancement is attributed to the higher binding energy of gas molecules on the surface of the defective nanotube.15 In MWCN, the gas adsorption capacity at low pressure is generally low. However, it was shown that treatment of these nanotubes with acids such as HCl, HNO3 and H2SO4 enhanced the gas adsorption.16 For both SWCN and MWCN, increasing the pressure leads to a higher amount of gas adsorbed, while increasing the temperature reduces the adsorption.17,18 However, the formation of carbon nanotubes in carbon-based materials has been described through several models, such as the carbon filament growth model proposed by Baker19 and the silicon filament model introduced by Wagner and Ellis.20 Specifically, the dissolution of carbon in a nanometer-sized metal particle during pyrolysis induces an explosive reaction that leads to the formation of carbon nanotubes. According to these models, the nucleation and growth of nanotubes at high temperatures occur through a series of steps: the adsorption of carbon gas on the nanoparticle surface, the diffusion of carbon across the nanoparticle, graphitization on the nanoparticle surface to form a tube nucleus, and tube growth via the incorporation of carbon at the carbon/nanoparticle interface. Dai et al.21 argue that the key to the growth mechanism lies in preventing the graphene sheet from adopting a free configuration, as such a state would result in energetically significant bonds. They propose that the initiation of nanotube formation stems from the disparity between the high surface tension of the nanometric molybdenum nanoparticle and the low surface energy of graphite.
From an electrical perspective, metal nanoparticles and carbon nanotubes significantly influence the electrical conductivity of nanocomposites. The electrical conductivity of a hybrid nanocomposite is largely determined by the formation of a three-dimensional network of conductive particles and/or carbon nanotubes within the organic matrix. Within this network, two primary mechanisms govern the electrical performance of the nanocomposite.22 The first and simplest mechanism occurs when direct contact exists between the particles and/or nanotubes, facilitating the transfer of electrons from one site to another. The second mechanism involves quantum tunneling, which arises when a thin insulating layer separates the conductive sites.23 For both mechanisms, the establishment of an electrical network within the composite is critical. Several factors influence the formation of this network. First, the concentration of conductive particles and/or carbon nanotubes must be sufficient to enable the network to span the entire sample. Additionally, the geometry of the conductive particles, the type of carbon nanotubes whether SWCN or MWCN and their emergence in the studied materials play a crucial role in ensuring effective electrical conduction. Lastly, the manufacturing process, particularly the efficient dispersion of nanoreinforcements within the organic matrix, significantly enhances the electrical conductivity of the nanocomposite.
The main aim of this work is to study the different properties of Carbon Matrix (CM) and NanoComposite (NC) as well as their the performance in the field of storage of greenhouse gases, including carbon dioxide (CO2), methane (CH4) and ethane (C2H6). CM is amorphous and microporous, with its electrical conductivity increasing as the specific surface area and pore volume increase. In contrast, NC crystallizes, exhibiting one phase corresponding to MWCN and others associated with metallic nickel and nickel oxide. It is classified as mesoporous, and its electrical conductivity improves as the specific surface area and pore volume decrease. For both types of materials, CO2 is the most adsorbed gas, while CH4 is the least adsorbed. For all gases, MC treated at 1000 °C exhibited the highest adsorption capacity, whereas NC treated at the same temperature displayed minimal capacity. This behavior is attributed to the significant reduction in the specific surface area and pore volume of NC compared to CM. Notably, at a pyrolysis temperature of 650 °C, the adsorption of C2H6 by NC surpasses that of CM, despite CM having a larger specific surface area and pore volume than NC. This is likely caused by the strong interactions between C2H6 molecules and nickel nanoparticles on the active surface of the nanocomposite.
The synthesis of NanoComposite (NC) was carried out as follows (Fig. 2): first, nickel oxide (NiO) nanoparticles were prepared using the sol–gel process with supercritical drying, following the protocol described by Ben Mansour et al.24–27 In this protocol, the nickel precursor (NiCl2·6H2O) was dissolved in methanol and the solution was magnetically stirred for 15 minutes. The solution was then dried in an autoclave under the supercritical conditions of ethyl alcohol to form an aerogel. This aerogel was subsequently treated in a muffle furnace at 500 °C for two hours. Next, the NiO nanoparticles were incorporated into the pyrogallol–formaldehyde matrix at a mass ratio of 5%. Finally, through conventional drying and heat treatment under an inert atmosphere at 650 and 1000 °C, the nanocomposites NC-650 °C and NC-1000 °C were obtained. Heat treatment of prepared samples was conducted using a tubular furnace while circulating a stream of dry nitrogen to initially expel the air from inside the furnace. After five minutes of this nitrogen purge, heating was carried out under a nitrogen atmosphere to the desired temperatures of 650 °C and 1000 °C for two hours. The temperature ramp rate was controlled using a programmer set to 5 °C min−1, followed by conventional cooling to room temperature.
The average crystallites size was estimated using the Scherrer equation eqn (1):33
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The increase in crystallite size with pyrolysis temperature in CM and NC had a significant impact on the variation in electrical conductivity and thus on the behavior of the final material. Indeed, the rise in pyrolysis temperature led to an increase in the size of conductive particles, thereby shifting the behavior of these materials from semiconductor at 650 °C to metallic at 1000 °C. Additionally, this change in crystallite size with increasing pyrolysis temperature played a crucial role in the texture of NC and consequently in its gas adsorption capacity. Specifically, a larger crystallite size resulted in a decrease in the specific surface area and therefore in the adsorption capacity of NC for the different greenhouse gases studied in this work.
Fig. 4 displays the SEM images of the various samples, revealing agglomerated microparticles with inhomogeneous distributions and visible gaps between them. These gaps are especially pronounced in NC-650 °C and CM-1000 °C compared to the other samples, suggesting a highly porous texture in these two composites.
To better understand the significant porous texture of the matrix and nanocomposite, the nitrogen adsorption–desorption isotherms of the materials are shown in Fig. 5. Using the BET method (Brunauer, Emmett and Teller), the isotherms reveal that the carbon matrix (CM) is microporous, while the nanocomposite (NC) is mesoporous.
The histograms in Fig. 6 compile all textural parameter values. The pore size in CM is approximately 2 nm, whereas in NC, it ranges between 2 nm and 50 nm. These values confirm the classification of CM as microporous and NC as mesoporous.34 The CM treated at 1000 °C exhibits the highest porosity, with a specific surface area of 920 m2 g−1 and a pore volume of 0.33 cm3 g−1. In contrast, the NC treated at 1000 °C has the lowest specific surface area (163 m2 g−1) and the smallest pore volume (0.13 cm3 g−1). This reduction in porosity for NC-1000 °C can be attributed to the formation of Multi-Walled Carbon Nanotubes (MWNT), which is known to have less significant textural properties compared to Single-Walled Carbon Nanotubes (SWNT).35
The TEM images in Fig. 7 confirm the findings from the XRD and textural studies. Specifically, the CM is amorphous, with nanopores present. For the NC treated at 650 °C, nanoparticles are dispersed within the amorphous carbon matrix. At 1000 °C, MWNT form around these nanoparticles. Indeed, under the influence of high pyrolysis temperatures and the presence of inorganic nanoparticles within the carbon matrix, an explosive reaction occurs, promoting the formation of MWCN.
The high-resolution TEM images of the MWCN in the NC-1000 °C are shown in Fig. 8. These MWNT are formed by the concentric stacking of multiple SWNT, with a well-defined inter-wall spacing of approximately 3.4 Å, which corresponds to the interlayer distance in graphite. In fact, MWNT are commonly arranged parallel to each other in a two-dimensional triangular lattice structure, maintained by van der Waals interactions.36
The surface elemental composition of different samples was determined using the XPS technique, as displayed in Fig. 9. Several peaks were observed at 285.2, 533.3, and 854.8 eV, which are ascribed to C1s, O1s, and Ni2p, respectively. Generally, the C1s peak can be attributed to various forms and structures of carbon, such as amorphous carbon, graphite, graphene and carbon nanotubes.37–40 In our case, as observed in the TEM images (Fig. 5 and 6), this peak corresponds to amorphous carbon in the CM and in the NC-650 °C, whereas in NC-1000 °C, it corresponds to MWCN. Thus, the C1s peak can be assigned to a C–C bond.
Table 1 presents the atomic concentrations of different elements. It is clearly noted that the carbon concentration in NC-1000 °C was increased compared to the other samples, while the nickel concentration was decreased in NC-1000 °C compared to NC-650 °C. This can be explained by the formation of MWCN after heat treatment at 1000 °C. These nanotubes cover the surface of the nanoparticles, leading to a decrease in nickel concentration.
Sample | C 1s (at%) | O 1s (at%) | Ni 2p (at%) |
---|---|---|---|
CM-650 °C | 87.05 | 12.94 | — |
NC-650 °C | 88.12 | 10.14 | 1.73 |
CM-1000 °C | 86.60 | 13.39 | — |
NC-1000 °C | 94.71 | 4.25 | 1.03 |
Fig. 10 depicts the thermogravimetric analysis of CM and NC, revealing a total weight loss of approximately 67% for CM and 45% for NC. Three distinct weight loss stages were observed: the first, occurring between 40 and 130 °C, is attributed to water desorption; the second, between 130 and 300 °C, corresponds to precursor desorption; and the third, above 300 °C, is associated with decomposition reactions during the carbonization process, leading to the formation of C–C bonds. The reduced weight loss in NC highlights its superior thermal stability compared to CM, likely due to the formation of MWCN at elevated temperatures.
Fig. 11 shows the variation of conductance as a function of frequency at room temperature. The increase in conductance at high frequencies indicates the semiconducting behavior of CM and NC treated at 650 °C. The conductance of CM is higher than that of NC across the entire frequency range. In fact, the presence of conductive nanoparticles in the carbon matrix enhances electrical conductivity by reducing the distance between conduction sites. At the pyrolysis temperature of 1000 °C, the decrease in conductance at high frequencies indicates the dominance of metallic behavior in both samples. At low frequencies, the conductance of NC is higher than that of CM. However, at higher frequencies (around 105 Hz), the conductance of NC becomes lower than that of CM. This is because the MWCN align under the influence of the AC applied electric field. This orientation also causes the separation of metallic and semiconducting MWCN due to their distinct electrical properties. Metallic MWCN aggregate at the electrodes, while semiconducting MWCN tend to remain within the nanocomposite.41
It should also be noted that the electrical conductivity exhibits distinct trends depending on the pore structure of the materials. In the case of CM (microporous), conductivity increases with a rise in specific surface area and pore volume. Conversely, in NC (mesoporous), conductivity decreases as specific surface area and pore volume increase. This phenomenon arises because mesoporosity, characterized by pore sizes between 2 and 50 nm, introduces resistance to charge transfer within the NC, thereby reducing conductivity with increasing specific surface area and pore volume.
Fig. 12 illustrates the adsorption capacities of CO2, CH4, and C2H6 for the various samples at room temperature. Adsorption increases with increasing pressure. The CM sample treated at 1000 °C exhibits the highest gas adsorption capacity, attributed to its larger specific surface area and pore volume compared to the other samples. For materials treated at 650 °C, the CM demonstrates a higher adsorption capacity for CO2 and CH4 compared to the NC, whereas the NC shows a superior adsorption capacity for C2H6 relative to the CM. This is likely due to the strong interactions between C2H6 molecules and metallic nanoparticles on the active surface of the NC, facilitated by van der Waals forces.42 The adsorption capacity of NC-1000 °C decreased significantly for various gases due to the presence of MWCN in the sample, which inhibited the penetration of gases into the pores.
The histogram of gas adsorption at 8 bar pressure is shown in Fig. 13. CO2 demonstrates the highest adsorption capacity, whereas CH4 shows the lowest across the various samples. The maximum adsorption capacity of CO2 was observed in CM-1000 °C, with a value of approximately 5 mmol g−1. Conversely, the minimum adsorption capacity of CH4 was recorded in NC-1000 °C, with a value below 1 mmol g−1. The higher adsorption capacity of various samples for CO2 highlights the quadrupolar nature of the CO2 molecule, attributed to the presence of the CO double bond, in contrast to the nonpolar, tetrahedral structures of CH4 and C2H6. The lower adsorption capacity of the samples for CH4 and C2H6, compared to CO2, can be explained by the larger kinetic diameters of C2H6 (0.39 nm) and CH4 (0.38 nm) in contrast to the smaller kinetic diameter of CO2 (0.33 nm). Another key parameter influencing adsorption is molecular mass. In this context, CO2, which has the largest molecular mass (44.01 g mol−1), demonstrates higher adsorption, whereas CH4, with the smallest molecular mass (16.04 g mol−1), exhibits the lowest adsorption capacity.
The various gas adsorption results obtained with CM-1000 °C and NC-650 °C at room temperature (298 K) and at a pressure of about 8 bars surpass some of the results reported in the literature. Table 2 presents a comparison between our samples and those selected from other studies. João Pires et al. observed adsorption capacities of 1.7, 1.4 and 0.8 mmol g−1 for CO2, C2H6 and CH4, respectively in porous clay heterostructures at room temperature (298 K) and at low pressure (1 bar).43 Similarly, Xinran Yu et al. reported adsorption amounts of 2.6, 1.9 and 1.3 mmol g−1 for CO2, C2H6 and CH4, respectively in shale kerogens at high temperature (323 K) and at high pressure (20 bar).44
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