Tianle Liuab,
Junhui Kou
*ab,
Guosheng Jiangab,
Yuanhai Panab,
Guokun Yangab,
Chenghang Zhangb,
Zerang Liab and
Xiaoyang Nib
aUnconventional Cementing and Special Reinforcement Laboratory, China University of Geosciences, Wuhan 430074, China. E-mail: cugkou@cug.edu.cn
bFaculty of Engineering, China University of Geosciences, Wuhan, 430074, China
First published on 14th May 2025
Methane leakage presents serious environmental hazards and explosion risks, while conventional mitigation methods such as gas venting remain inefficient and environmentally unfriendly. This study presents a novel oil–water composite adsorbent system that leverages the synergistic effects of cellulose acetate propionate (CAP), plant oils, and surfactants to enhance methane adsorption efficiency. Characterization experiments and molecular dynamics simulations were conducted to investigate the interfacial properties and the mechanisms by which CAP influences interactions and adsorption capacity. Adsorption and spraying experiments were carried out to investigate the effects of different plant oils (castor, olive, linseed), surfactant-to-oil mass ratios, and CAP presence on methane adsorption capacity. Results showed a highest adsorption efficiency of 14.36% was achieved at a surfactant-to-castor oil ratio of 7.5:
1 in the solution containing CAP. CAP addition increased micelle size and improved methane adsorption. However, in spraying tests, CAP did not significantly enhance methane adsorption capacity. The highest methane adsorption concentration of 6.73% vol. was achieved at a surfactant-to-castor oil ratio of 7.5
:
1. Molecular dynamics simulations revealed that CAP substantially lowered interfacial tension and reduced the free energy barrier for methane diffusion. The distribution coefficient of methane in the CAP-containing system was 2.67 log units, indicating a stronger affinity for methane. Radial distribution function analysis revealed that the nitrogen-containing groups in CAP enhance interfacial interactions, thereby improving the aggregation patterns of the oil–surfactant system, facilitating methane transport within the oil–water system. These integrated experimental and computational findings provide new insights into designing efficient methane adsorbents and offer theoretical guidance for their practical application.
Methane leak prevention technologies primarily focus on controlling methane concentration, preventing methane accumulation, and inhibiting methane explosions.10,11 From an intrinsic safety perspective, strictly controlling methane concentration can prevent harm from methane gas leaks at the source. Techniques for actively reducing methane concentration mainly rely on adsorption methods, including porous materials12,13 and water-based materials.14–16 Among these, water-based materials are more cost-effective and environmentally friendly,3 and they can be integrated into urban fire protection systems. However, the development of water-based adsorption materials for methane leakage remains limited, and the mechanism of methane adsorption is not yet clear.
In the field of methane leak treatment, water-based material technology has garnered significant attention from researchers.17–19 Li et al.9 investigated the effect of water on methane explosion pressure in confined spaces. Yang et al.20,21 studied the effectiveness of various water-based composite spray solutions in inhibiting methane explosions. These studies demonstrated that spraying water-based materials was effective in reducing the risk of methane explosions. However, current research on water-based composite solutions mainly focuses on explosion suppression through spraying. There is limited research on adsorption solutions that can both adsorb methane and reduce the reactivity of the explosion chain reaction. If the spray composite solution can reduce the concentration of leaked methane below the explosion limit, it can prevent explosions and better protect people and property. Therefore, developing water-based materials capable of effectively adsorbing and reducing the concentrations of leaked methane is crucial for industrial safety, especially in workplaces with confined spaces at risk of methane leakage. Numerous studies have confirmed that surfactant solutions can adsorb methane.22–24 Composite solutions containing surfactants and castor oil can effectively adsorb and dissolve methane, thereby reducing methane concentrations in the environment. Zhang et al.3 utilized the micellar solubilization effect of sodium dodecyl sulfate (SDS) and employed castor oil as an adsorption enhancer to develop a water-based material capable of adsorbing mine methane and suppressing gas explosions. Currently, there is limited research on the effectiveness of water-based composite solutions in adsorbing leaked methane. Our understanding of the specific contributions of water-based composite solutions to methane adsorption remains insufficient, particularly regarding the underlying mechanisms at the gas–liquid interfaces in multi-component systems, which require further in-depth investigation.
Molecular dynamics (MD) simulations have emerged as a powerful tool and have been widely used in recent years to study gas–liquid interface systems. MD simulations are widely used to analyse molecular diffusion characteristics and interactions within interfaces. Zhang et al.25 investigated the effects of inorganic salts on SDS foam systems, finding that inorganic salts enhance foam stability by reducing gas–liquid interfacial tension and increasing interfacial strength. Currently, research on the interaction mechanisms between methane and liquid interfaces primarily relies on MD simulations. Zhang et al.26 studied the impact of methane on oil–water interfaces, discovering that an increase in the number of methane molecules leads to greater interfacial roughness and thickness, which in turn lowers interfacial tension and enhances compatibility between the two phases. Lin et al.27 examined the migration characteristics of methane at the SDS aqueous solution interface, finding that the addition of SDS did not significantly increase methane solubility in water. Instead, it raised the free energy barrier for methane transfer across the interface, thus creating a higher mass transfer resistance for methane. Some studies suggested that surfactants may reduce interfacial tension and adhesion energy.28,29 Extensive research has been conducted on the interfacial properties of water-based composite systems, but the interaction mechanisms between methane molecules and these interfaces remain under debate. Studies on the effect of additive oil–water systems on methane adsorption in solutions are still limited. Clarifying the interaction patterns between methane molecules and gas–liquid interfaces is key to improving the performance of water-based adsorption materials.
This study aims to develop a novel cellulose-based oil–water composite solution for capturing leaked methane, while investigating its gas–liquid interfacial properties and the underlying methane adsorption mechanisms. Experiments were conducted on the newly prepared composite solution to measure methane solubility with various additive ratios and evaluate its adsorption efficacy in spray applications. MD simulations were used to clarify the diffusion characteristics of methane and interactions at various gas–liquid interfaces. The results indicated that the addition of cellulose acetate propionate (CAP) altered the aggregation patterns of the oil–surfactant system and reduced the solution's surface tension and free energy barrier, facilitating the diffusion and dissolution of methane molecules within the solution. These findings provide valuable insights for the development and design of new adsorption solutions for methane leak remediation.
(B) Determination of methane concentration in samples: the gas chromatograph was set to the following operating conditions: a column temperature of 60 °C, a vaporization chamber temperature of 360 °C, and a detector temperature of 120 °C, with a gas injection volume of 50 mL. After allowing the instrument to preheat and stabilize, the methane standard gas was injected using a syringe for gas chromatography analysis to plot the standard curve. Subsequently, gas samples were injected in turn for detection. The testing method employed two parallel sample measurements.
(C) Data analysis: the methane adsorption efficiency of the adsorption solution was calculated using eqn (1).30
![]() | (1) |
(D) Spray application experiment: prior to the beginning of the spray experiment, methane gas was initially filled into the closed cavity. To simulate the upper explosion limit, the methane concentration within the container was regulated at 15% vol.31 The prepared solution samples were loaded into the atomization spray unit and sprayed for 30 minutes. Simultaneously, deionized water spraying was set as a control group, and it was sprayed for 30 minutes. The changes in methane concentration in the container, measured by the methane concentration meter, were recorded.
After constructing the simulation box, geometric optimization was performed to minimize energy, followed by density optimization within the box using the isobaric–isothermal NPT ensemble in a pressure range of 10–4 GPa.34 One MD simulation was conducted under the NVT ensemble at a temperature of 298 K for 500000 timesteps.27,35 Temperature control was achieved using the Andersen method,36,37 with the COMPASS force field employed for the simulations.38,39 The Ewald method and an atom-based approach with a cutoff of 15.5 Å were utilized to calculate electrostatic and intermolecular interactions.40 The analysis focused on the concentration profile of methane molecules, diffusion coefficients, surface tension, and the relative free energy distribution. The radial distribution function (RDF)41 was calculated to analyse the effect of CAP on the interactions within the oil–surfactant systems.
The diffusion coefficient of methane was calculated using the Einstein relation,42 as shown in eqn (2):
![]() | (2) |
The relative free energy of methane was calculated using eqn (3):43
![]() | (3) |
The RDF is defined as the ratio of the density of particle B around particle A at a distance r to the bulk density, as shown in eqn (4).
![]() | (4) |
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Fig. 3 Methane concentration and methane adsorption rate of composite solution samples with different SDS to oil ratios. |
The results indicate that the adsorption efficiency of the CO composite solution is significantly greater than that of the OO and LO composite solutions. The efficiency of OO is slightly higher than that of LO. As the proportion of the surfactant increases, the methane adsorption efficiency of the adsorption solution gradually improves. At a surfactant to plant oil ratio of 5:
1, the methane adsorption rates of all three different plant oil composite solutions reach their peak. Thereafter, as the SDS ratio continues to rise, the methane adsorption rate gradually decreases. The highest methane adsorption rate is observed with the SDS–CO 5
:
1 composite solution, reaching 11.99%.
0.2 g of CAP was added to the surfactant–oil composite system, as shown in Fig. 3. The differences in methane adsorption rates of different plant oil composite systems were compared at different ratios, where the methane adsorption rate is expressed as the average value of two parallel samples. It can be seen that for the same plant oil complex system and the system without added CAP, the trend of methane adsorption rate is roughly the same, with an increase of 0.55–3.45% in adsorption rate. In this case, the composite solution with the highest methane adsorption rate is COCAP, with a ratio of 7.5:
1, and an adsorption efficiency of 14.36%.
SDS has a hydrophilic tail and a hydrophobic head. When its concentration exceeds the critical micelle concentration, SDS molecules form micelles in the solution. The hydrophobic interior of these micelles allows non-polar gases like methane to dissolve within them. When molecules of CO and other plant oils collide with the micelle interface, they get incorporated into the micelles, forming oil-containing micelle aggregates. Studies have shown that the size of micelles in SDS composite solutions increases with rising SDS concentration.44 As the SDS concentration increases, it more effectively forms aggregates with plant oils, encapsulating the oil within the micelles. This leads to an expansion in the size of the micelle aggregates, structural changes, and an increase in specific surface area, providing more hydrophobic space for methane molecules.3 This explains why higher SDS concentration enhances methane adsorption. CAP is hydrophobic like plant oils and can be incorporated into SDS micelles, forming aggregates with a larger specific surface area, thereby increasing the contact area with methane molecules. On the other hand, the addition of cellulose can inhibit the aggregation of plant oil molecules, improving the stability of the composite solution and enhancing its methane adsorption rate.
Samples | Mass ratio of SDS to oil | ||||
---|---|---|---|---|---|
1![]() ![]() |
2.5![]() ![]() |
5![]() ![]() |
7.5![]() ![]() |
10![]() ![]() |
|
CO | 6.13% vol. | 6.32% vol. | 6.39% vol. | 6.73% vol. | 6.40% vol. |
COCAP | 6.19% vol. | 6.36% vol. | 6.47% vol. | 6.49% vol. | 6.42% vol. |
OO | 5.91% vol. | 5.98% vol. | 6.17% vol. | 6.08% vol. | 6.06% vol. |
OOCAP | 5.93% vol. | 6.04% vol. | 6.13% vol. | 6.21% vol. | 6.17% vol. |
LO | 5.31% vol. | 5.42% vol. | 6.01% vol. | 5.46% vol. | 5.45% vol. |
LOCAP | 5.39% vol. | 5.44% vol. | 5.50% vol. | 5.56% vol. | 5.54% vol. |
By comparing the slopes of the curves in Fig. 4, it can be observed that the rate of methane concentration decrease varies with different samples during spraying. When spraying the CO sample, the initial rate of methane concentration decrease is the slowest. However, as spraying continues, its methane adsorption amount becomes the highest, except for the COCAP sample. Recent studies have confirmed that CO can effectively enhance methane adsorption capacity,45 and that its combination with surfactants enhances the formation of methane hydrates.46–48 Additionally, samples with CAP added show a significantly higher initial rate of methane concentration decrease compared to those without CAP. The results indicate that, consistent with previous adsorption capacity tests, the CO and COCAP samples exhibit the highest adsorption capacity under spray conditions, followed by the OO and OOCAP samples, with the LO and LOCAP samples showing the weakest adsorption capacity. Under spray conditions, the addition of CAP accelerates the rate of methane concentration decrease but does not significantly enhance the overall methane adsorption capacity of the samples.
Compared to methane adsorption tests, the enhancement of methane adsorption capacity observed with the addition of CAP in spray adsorption tests was less significant. The possible reason is that the adsorption solution was uniformly dispersed as ultra-fine water mist droplets, which increased the contact area between the dispersed methane molecules and the micelle aggregates in the composite solution system.49 This allowed methane molecules to be captured more easily by the micelle aggregates. At this point, the effect of CAP on increasing the specific surface area of the micelle aggregates was not pronounced, leading to minimal enhancement in methane solubility. Furthermore, the amount of composite solution samples used in the spray adsorption tests was relatively small (10 mL), yet as the spray amount increased, the methane concentration continued to decrease. Compared to previous studies that reported a methane adsorption rate of 2.8% within 30 minutes using surfactant composite solutions,50 this research developed the CAP-based composite solution that achieved a methane adsorption rate of 6.73%. This improvement is acceptable for practical applications in methane leak remediation.
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Fig. 5 Particle size distribution and density analysis of the samples: (a) particle size distribution; (b) density measurement. |
Fig. 5(b) shows the density of plant oils (CO, OO, LO) in solution systems with SDS and CAP. It is obvious that the density of the composite solution increases after adding the CAP stabilizer. This indicates that when oil and surfactants are closer together, intermolecular interactions are strengthened, resulting in an increase in density.52 The strength and cohesion of intermolecular forces within the solvent are influenced by the formation and enhancement of new forces between the oil and surfactant.53 The higher the density, the stronger the intermolecular and electrostatic interactions. Density describes the overall characteristics of a solution. As hydrophobicity increases, density also rises. This is due to the disruption of hydrogen bonds, which weakens local cohesion and enhances intermolecular interactions in the bulk phase, ultimately leading to an increase in density.54 In the composite solutions studied, both plant oils and surfactants exhibit hydrophobic molecular structures. In this solution system, the increase in density is accompanied by an increase in hydrophobicity. Our findings show that the methane adsorption rates of the three plant oil composite solutions increase with the increase in density, which to some extent reflects the law of methane adsorption capacity of plant oil–surfactant composite solutions, that is, the higher the density, the stronger the adsorption capacity. As the solution density increases, the cohesion weakens and the intermolecular hydrophobicity increases, which has a certain enhancing effect on the adsorption of methane.
Fig. 6(b) illustrates the relative concentration of methane molecules along the principal axis in the WS system. Two peaks in methane concentration (2.73% and 2.36%) are observed at the SDS interface, attributed to the interaction between methane and the hydrophobic chains of SDS molecules.27,55 These peaks can be defined as methane adsorption layers, indicating aggregation of methane. In the aqueous phase, the concentration of methane is zero. Fig. 6(c) shows the relative concentration of methane molecules in the OS system. Unlike the WS system, multiple peaks occur in both the SDS layer and the oil phase, indicating that methane molecules can penetrate the SDS layer and dissolve into CO. As seen in Fig. 6(a), the OS system exhibits an increased distance between the two head-group peaks, reduced peak methane concentration (2.18% and 2.06%), and greater methane solubility in the oil phase compared to the WS system. The diffusion coefficients of methane in the WS and OS systems are 5.02 × 10−4 m2 s−1 and 5.77 × 10−4 m2 s−1, respectively. Methane molecules diffuse more rapidly in the OS system compared to the WS system.
Fig. 6(d) illustrates the relative concentration of methane molecules in the WSO system. Two peaks (2.85% and 2.71%) are observed at the CO interface, with additional peaks within the oil phase and SDS layer, indicating that methane molecules can penetrate and diffuse throughout both the oil phase and SDS. The concentration of methane is zero in the aqueous phase. In the WSO system, methane predominantly distributes at the CO interface and the hydrophobic end of SDS.27 Compared to the OS system, as shown in Fig. 6(a), methane molecules in the WSO system penetrate the entire oil phase, resulting in a higher concentration within the CO layer. This occurs because, in the WSO system, the hydrophobic and hydrophilic ends of SDS interact with CO and water, respectively, forming a layered structure.56 Fig. 6(e) displays the relative concentration of methane in the WSOC system. Multiple sharp peaks at the liquid interface and interior suggest that methane can penetrate and diffuse within the liquid phase composed of CO, CAP, and EA, as well as into the SDS layer. The concentration of methane in the aqueous phase remains zero. As shown in Fig. 6(a), compared to the WSO system, the WSOC system with added CAP displays higher peak methane concentrations (3.76% and 3.46%) at the interface and greater methane adsorption. Additionally, the peak relative concentration of methane in the liquid phase composed of CO, CAP, and EA is higher than that in the WSO system containing only CO. This indicates that the WSOC system can adsorb more methane molecules, consistent with the results from methane adsorption tests. The diffusion coefficients of methane in the WSO and WSOC systems are 5.03 × 10−4 m2 s−1 and 4.82 × 10−4 m2 s−1, respectively. Methane molecules diffuse more rapidly in the WSO system than in the WSOC system.
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Fig. 7 Relative free energy distribution of methane molecules along the z-axis in WSO and WSOC systems. |
The distribution coefficients of methane in the WSO and WSOC systems were calculated following the method in the research of Tahari et al..57 The larger the solvation free energy of methane in the solvent, the greater is the affinity of the methane in the solvent phase. The solvation-free energy of methane in the WSO system is 2.33 kcal mol−1, while the solvation-free energy of methane in the WSOC system is −1.31 kcal mol−1. This suggests that methane likes the WSOC system more than the WSO system. The result of distribution coefficient is 2.67 log units, indicating that methane molecules are more inclined to dissolve in the WSOC system.
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Fig. 8 (a) RDF of CO molecules around SDS in the WSO and WSOC systems; (b) RDF of CO and SDS molecules around CAP in the WSOC system. |
Fig. 8(b) shows the RDF of CO and SDS molecules around CAP in the WSOC system. Around the N atom, the RDF of CO exhibits two obvious peaks at 3.65 Å and 5.65 Å, with g(r) values of 2.40 and 3.41, respectively. The RDF of SDS near the N atom shows a peak at 4.75 Å with a g(r) of 0.49. These findings indicate that the nitrogen-containing groups of CAP interact with CO and SDS molecules at these distances, influencing their distribution at the interface. In contrast, the RDF of CO and SDS molecules around the Cl atom show no significant peaks. This suggests that the chlorine-containing groups of CAP have weaker interactions with both CO and SDS. Overall, these results demonstrate that CAP enhances the interaction between CO and SDS molecules within the oil–surfactant system, primarily through the influence of its nitrogen-containing groups on the aggregation patterns of CO molecules.
Interfacial tensions for WSO and WSOC were further estimated using molecular modelling,59 yielding values of 32.55 mN m−1 and 13.77 mN m−1, respectively. The results indicated that both the interfacial tension and free energy barrier of the WSOC system were lower than those of the WSO system. The effects of CAP on interactions within the system and its influence on the free energy barrier suggest that CAP alters the molecular distribution at the gas–liquid interface of the composite solution. This modification optimizes the interfacial structure, reduces the thermodynamic barrier for methane molecules crossing into the composite solution, and thus facilitates methane penetration into the composite solution.
![]() | (5) |
From eqn (5), it can be understood that the larger the micelle radius, the lower the free energy; hence there is a driving force for the adsorption process of methane to occur spontaneously. The larger micelle radius and reduced surface tension result in lower free energy, providing a spontaneous driving force for methane adsorption. The change in free energy of methane after CAP addition aligns with MD simulation results. Consequently, we conclude that adding CAP increases the micelle size and reduces the surface tension of the oil–water surfactant system. This reduction in the free energy barrier at the interface facilitates the dissolution of methane, enhancing its adsorption in the solution.
The limitations of this study should be acknowledged. The experimental results reveal an intriguing phenomenon where methane adsorption initially increases and then decreases with the changing mass ratio of surfactant to plant oil. However, the underlying cause of this pattern has not been analysed. Future research should incorporate MD simulations to further investigate the reasons behind this phenomenon. In addition, the experiments did not investigate the effects of various CAP concentrations on the physicochemical properties of the composite solutions and their methane adsorption capacities. The limited number of experimental trials was insufficient to determine the optimal additive ratio for maximizing methane adsorption. Future studies should refine the experimental groups to identify the best combination.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5ta01764e |
This journal is © The Royal Society of Chemistry 2025 |