Titanium carbide ceramic nanocrystals to enhance the physicochemical properties of natural rubber composites

Abstract

The mechanical strength of natural rubber (NR) was enhanced by incorporating novel titanium carbide (TiC) nanocrystals as a filling material. The rubber nanocomposites were prepared through mixing TiC nanoparticles with NR latex and the resulting NR/TiC masterbatch was further mixed at the solid stage with other chemicals via internal mixing. The final rubber composites prepared using TiC as the nanofiller were denoted as NR/TiC-0, NR/TiC-0.5, NR/TiC-1.0, NR/TiC-2.5, and NR/TiC-5.0; moreover, a comparative study was conducted using carbon black (CB-330) as the filler and the composites were denoted as NR/CB-1.0 and NR/CB-5.0. As per the results of tensile tests, the NR/TiC-1.0 composite revealed the highest tensile value of 31.13 MPa and this indicated improvement by 92% compared to that of the control (NR/TiC-0 (16.22 MPa)); moreover, it indicated improvements by 73% and 63% compared to the values of NR/CB-1.0 and NR/CB-5.0, respectively. Moreover, scanning electron microscopy (SEM) analysis revealed a better dispersion of the NR/TiC-1.0 composite compared to the other composites. Furthermore, dynamic mechanical analysis (DMA) was conducted to observe the energy storage and loss properties at dynamic conditions; the results revealed that the highest storage peak and lowest loss peak were observed for the NR/TiC-1.0 composite. Also, thermogravimetric analysis revealed the superior thermal stability of the NR/TiC-1.0 composite to that of the others at the NR degradation temperature of around 400 °C. Importantly, the curing time (t₉₀) of NR/TiC-1.0 was reduced considerably compared to that of the other composites even the NR/CB composites, which would be beneficial for industries to save energy at the curing stages of tire-like applications. The improvements were significant when compared to the industrially well-known NR/CB composites and well above the industrially required minimum parameters of the tire industry. Ultimately, this will open up a distinct avenue for natural rubber reinforcement.