Fused sphere carbon monoliths with honeycomb-like porosity from cellulose nanofibers for oil and water separation

Abstract

Carbon monoliths with a unique hierarchical surface structure from carbonized cellulose nanofibers were synthesized in pursuit of developing carbon materials from sustainable natural resources. Through a 2-step hydrothermal – carbonization method, TEMPO-oxidized cellulose nanofibers were turned into carbon-rich hydrochar embedded with polystyrene latex as template for 80 nm-sized pores in a honeycomb pattern, while the triblock copolymer Pluronic F-127 was used for a dual purpose not reported before: (1) an interface between the cellulose nanofibers and polystyrene particles, as well as (2) act as a secondary template as ∼1 μm micelles that form hollow carbon spheres. The use of nanofibers allowed more contact between the carbon spheres to coalesce into a working monolith while optimizing the pore structure. Oil–water separation studies have shown that carbon monoliths have high adsorption capacity due to surface area and hydrophobicity. Testing against commercially available activated carbon pellets show greater performance due to highly-developed macropores.