Issue 22, 2024

Anti-dissolving Fe2N6 site-based carbon fiber membranes for binder-free Zn–air batteries with a 200-day lifespan

Abstract

Durable and highly efficient electrocatalysts for the oxygen reduction reaction (ORR) are central to rechargeable Zn–air batteries (ZABs). The current best-performing ORR electrocatalysts are FeN4-based powder materials among the non-noble metals, but they still suffer from peeling off and demetallation during long-term device operation. Herein, we constructed an anti-dissolving structure of dual-atomic Fe sites modified with carbon holes and pyridinic-N on carbon fiber membranes (Fe2N6-CMPCFs) as binder-free cathodes via two-step NH3-assisted carbonization. Experimental and theoretical studies implied that the energy barrier of Fe dissolution is significantly higher in Fe2N6-CMPCFs (1.41 eV) compared to that of conventional non-defective FeN4 (0.94 eV), which can significantly inhibit the demetallation of Fe sites during long-term electrocatalysis. Thus, the Fe2N6-CMPCFs-based cathode enabled ZABs to operate over 200 days (record-breaking 14 500 cycles) with a remarkable peak power density of 261.4 mW cm−2. Furthermore, structure analysis uncovered the anti-dissolving origin of Fe sites in Fe2N6-CMPCFs, which can be attributed to the enhanced orbital interaction (Fe–N and Fe–Fe) and electrostatic force between the Fe and N atoms. This work provides a valuable route to design anti-dissolving atomic sites and binder-free cathodes for sustainable electronic devices.

Graphical abstract: Anti-dissolving Fe2N6 site-based carbon fiber membranes for binder-free Zn–air batteries with a 200-day lifespan

Supplementary files

Article information

Article type
Paper
Submitted
17 Jul 2024
Accepted
03 Oct 2024
First published
04 Oct 2024
This article is Open Access
Creative Commons BY-NC license

Energy Environ. Sci., 2024,17, 8722-8733

Anti-dissolving Fe2N6 site-based carbon fiber membranes for binder-free Zn–air batteries with a 200-day lifespan

Z. Xu, J. Zhu, J. Shao, Y. Xia, P. Liu, G. Li, R. Chen, S. Chen, J. Wang, S. Chen, F. Huang and H. Wang, Energy Environ. Sci., 2024, 17, 8722 DOI: 10.1039/D4EE03148B

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